Sealey AK467D User manual

AK467D, AK467DXP Issue No.1 09/10/09
Original Language Version
1. SAFETY INSTRUCTIONS
Low level drainer suitable for use on the forecourt and
workshop floor. Steel fabricated unit with a capacity of 64ltr.
Fitted with gravity drain tap for manual discharge (AK467D) or
rotary pump for fast discharge (AK467DXP).
Fully portable with two castors, two fixed wheels and handle for
manoeuvring around the workshop.
Specification:
Capacity:................................................................................64ltr
Minimum Height to Pan:...................................................285mm
Maximum Height to Pan:..................................................285mm
Gravity Feed:.......................................................................... Yes
Suction Probe:......................................................................... No
Gravity Discharge:.................................................................. Yes
Air Discharge:.......................................................................... No
Pump Discharge:.......................................Yes (AK467DXP only)
2. INTRODUCTION & SPECIFICATION
Replace damaged parts. Use recommended parts only.
Unauthorised parts may be dangerous and will invalidate the
warranty.
Keep the drainer clean, dry and in good condition for best and
safest performance.
 Wear appropriate protective clothing and eye protection.
If it is necessary to raise the vehicle ensure that it is properly
supported. If the vehicle has been raised with a jack, axle
stands must be put in place before working under the vehicle.
Remove the oil drainer and other tools and equipment from
underneath the vehicle before lowering it again.
Use drainer in a suitable work area. Keep area clean and tidy,
and free from unrelated materials and ensure that there is
adequate lighting.
 The work area should have a flat and level surface capable of
supporting the weight of the drainer and it's contents.
DO NOT position the drainer in such a way that it becomes a
hazard to others in the work area.
 Ensure that the floor is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from the work area.
Dispose of waste liquids in accordance with local authority
regulations.
 WARNING! DO NOT allow uncontrolled discharge of fluids
which would pollute the environment.
DO NOT use the drainer in wet or damp areas or where
condensation is present.
DO NOT use the drainer near open flames or other sources of
heat.
 WARNING! If draining the oil whilst hot, take precautions to
prevent against burns, particularly hands, wrists and arms.
INSTRUCTIONS FOR:
LOW LEVEL OIL DRAINERS
MODELS: AK467D, AK467DXP
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO
MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
fig.1
fig.2
fig.3
3.1 Assembly
3.1.1 CASTOR WHEELS. Bolt a castor wheel to each of the
projecting brackets either side of the handle mount using the
M12 nuts and washers provided, as shown above in fig.2.
3.1.2 FIXED WHEELS. Insert the special axle bolts through each
wheel so that the wheel is running on the roller bearing.
Mount each wheel by pushing the axle bolt through each of
the tubular axle mounts welded to the back, bottom edge of
the casing. Secure each axle bolt with the M12 lock nuts
provided. Do not over tighten.
3. ASSEMBLY

AK467D, AK467DXP Issue No.1 09/10/09
Original Language Version
4.1 Preparation:
4.1.1 When positioning the drainer ensure that there are no spills
of oil on the floor both prior to draining and afterwards. All
spills should be cleaned up immediately to prevent them
becoming a slipping hazard.
4.1.2 When positioning the drainer beneath the vehicle
consideration should be given to accessing the sump plug. If
necessary loosen the plug before siting the drainer.
Remember that once the sump plug has been removed the
escaping oil may be hot.
4.2 Collection of waste oil
4.2.1 If unit has been used to drain a previous vehicle check to
ensure that there is sufficient spare capacity within the pan
before you drain the next vehicle.
4.2.2 Place the pan under the vehicle’s sump, remove the sump
plug and put to one side. Allow the engine to drain.
4.2.3 When draining is complete, remove the pan and wipe up any
spillage. Remember to replace and tighten the sump plug
using a new sump washer.
4.3 Evacuation of waste oil from pan unit.
WARNING! Dispose of all waste in accordance with
local regulations.
4.3.1 GRAVITY DISCHARGE (AK467D) Attach the discharge hose
(see fig.1) to the outlet valve at the rear end of the drainer
and secure it with the worm drive clip provided. See fig.6.
Place the other end of the pipe into a suitable container set
at a lower level than the drainer pan and open the outlet
valve. When the drainer pan is empty close the valve.
4.3.2 MANUAL PUMP DISCHARGE (AK467DXP) Attach the
discharge hose (see fig.5) to the outlet connection on the top
of the pump and secure it with the worm drive clip provided.
Place the other end of the pipe into a suitable container and
proceed to turn the pump handle clockwise. When the
drainer pan is empty cease turning the handle.
4.4 After use thoroughly clean the exterior of the drainer and
clear up any spills in the work area. Store the drainer in a
suitable clean dry place where it will not be a hazard.
4. OPERATING INSTRUCTIONS
01284 757500
01284 703534
[e-mail]
www.sealey.co.uk
Web
email
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our catalogue and latest promotions call us on 01284 757525 and leave your full name, address and postcode.
Sole UK Distributor,
Sealey Group, Kempson Way,
Suffolk Business Park,
Bury St Edmunds, Suffolk, IP32 7AR
fig.5
fig.6
3.1.3 HANDLE. Place the
handle into the bracket
situated centrally between
the two castor brackets.
Align the hole in the end
of the handle with the
hole in the bracket and
insert the Ø8mm x 40 bolt
through both parts.
Secure with the M8
nut provided. See fig.4.
3.1.4 PUMP (AK467DXP ONLY). See fig.5. The pump (1) comes
attached to the pump bracket (2). Attach the pump bracket to
the castor end of the oil drainer in the position indicated above
using the four M8 x 16mm bolts (3) provided. Each bolt
must have a split lock washer under the head and should be
tightened using a 14mm spanner.
3.1.5 Connect the sump outlet to the underside of the pump using
the short length of tube provided. Slide the worm drive clips
provided over the tube first then push the tube onto the fittings
and secure with the worm drive clips as shown above in fig.5.
3.1.6 Place the black filter screen into the shallow recess in the top
of the pan.
fig.4