Sealey Power Tools SA36.V2 User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
3Follow all workshop Health & Safety rules, regulations and conditions when using this tool.
pWARNING! Disconnect from air supply before servicing.
3Maintain tool in good condition and replace any damaged or worn parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
pWARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use
and ensure that all connections are secure.
pWARNING! Always wear approved eye and face protection when operating the tool.
3Wear ear defenders and gloves if necessary.
3Keep hands and body clear of the workpiece when operating the tool.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Secure unstable workpiece with a clamp, vice or other adequate holding device.
3Keep children and non-essential persons away from the work area.
7DO NOT get the tool wet or use in damp or wet locations.
7DO NOT hold the workpiece by hand. Use clamps or a vice to secure the workpiece.
7DO NOT use the tool for a task it is not designed to perform.
p p
WARNING! DO NOT use the tool if damaged or faulty. Contact your local service agent.
7DO NOT use the tool unless you have been instructed in its use by a qualified person.
7DO NOT carry the tool by the air hose, or yank the hose from the air supply.
7DO NOT direct air from the air hose at yourself or others.
7DO NOT operate tool if you are tired or under the influence of alcohol, drugs or intoxicating medication.
3When not in use, disconnect from air supply and store in a safe, dry, childproof location.
SA36.V2 - 1 -290802
Model: SA36.V2
01284 757500 E-mail: [e-mail]
Web: www.sealey.co.uk
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12
months from purchase date. proof of which will be required for any claim. INFORMATION: Call us for a copy of our latest catalogue
and promotions on 01284 757525 and leave your full name and address including your postcode.
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
Issue: 1
Date Issue: 290802
Item Part No. Description
1SA36.V2-01 Clamp
2SA36.V2-02 Set Screw
3SA36.V2-03 Punch Die
4SA36.V2-04 Guide Bushing
5SA36.V2-05 Cup Spring
6SA36.V2-06 Punch
7SA36.V2-07 Screw
8SA36.V2-08 Cover Plate
9SA36.V2-09 Anvil
10 SA36.V2-10 Oil Seal
11 SA36.V2-11Support Ring
12 SA36.V2-12 O-ring
13 SA36.V2-13 Oil Plug
14 SA36.V2-14 O-ring
15 SA36.V2-15 Hydraulic Cylinder
16 SA36.V2-16 Air Cylinder
17 SA36.V2-17 Plastic Wrap
18 SA36.V2-18 Valve Body
Item Part No. Description
19 SA36.V2-19 Air Inlet
20 SA36.V2-20 Throttle Lever
21 SA36.V2-21 Spring Pin
22 SA36.V2-22 O-ring
23 SA36.V2-23 Push Rod
24 SA36.V2-24 Spring
25 SA36.V2-25 Valve
26 SA36.V2-26 Spring
27 SA36.V2-27 O-ring
28 SA36.V2-28 Screw
29 SA36.V2-29 O-ring
30 SA36.V2-30 Support Ring
31 SA36.V2-31 Hydraulic Piston
32 SA36.V2-32 O-ring
33 SA36.V2-33 Support Ring
34 SA36.V2-34 Spring
35 SA36.V2-35 Piston
36 SA36.V2-36 O-ring
INSTRUCTIONS FOR
AIR PUNCH/FLANGE TOOL
2. INTRODUCTION & SPECIFICATION
Noise . . . . . . . . . . . . . . . . . .81.7dB(A)
Spare Punch . . . . . . . . . . . . .SA36/36
Spare Die . . . . . . . . . . . . . . . SA36/40
Operating Pressure . . . .90psi (6.2 bar)
Air Inlet . . . . . . . . . . . . . . . . . 1/4BSP
Weight . . . . . . . . . . . . . . . . . . . . 1.3kg
Vibration . . . . . . . . . . . . . . . . .<2.5m/s2
2.1. Introduction
Suitable for heavy bodyshop use. Aluminium alloy body with steel punch and die. Puts a 10mm flange
onto car-panel-thickness sheet for lap jointing and puts 6mm holes in panels for mig spot-welding.
2.2. Specification

3.1. Air Supply
3.1.1. Ensure that the tool air valve is in the "Off" position before connecting to the air supply.
3.1.2. p WARNING! Ensure the air supply is clean and does not exceed 90 psi (6.2 bar) while
operating the tool. Too high an air pressure and/or unclean air will shorten the life of the tool
due to excessive wear and may be dangerous causing damage and/or personal injury.
3.1.3. Drain the compressor air tank daily. Water in the air line will damage the tool.
3.1.4. Clean the compressor air inlet filter weekly. Recommended hook-up is shown in fig. 1.
3.1.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose bore should be 3/8 and fittings must have the same inside dimensions.
3.1.6. Keep the hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2. Couplings
Vibration may cause failure if a quick change coupling is connected directly to the tool.
To overcome this, connect a leader hose to the tool. A quick change coupling may then be
used to connect the leader hose to the air line recoil hose. See figs. 1 & 2.
3. PREPARING FOR USE 5. MAINTENANCE
6. DECLARATION OF CONFORMITY
pWARNING! Ensure that you read, understand and apply the safety instructions.
4.1. Connect the tool to the air supply.
4.2. To start the tool, hold firmly and squeeze the throttle lever. The clamp will move down,
punching a hole/forming a flange, as required.
4.3. Release the lever and the clamp will rise allowing the tool to be positioned for the next operation.
4.4. After use, disconnect the tool from the air supply, clean and store in a safe, dry, childproof location.
4. OPERATION
fig. 1
fig. 2
Declaration of Conformity We, the sole importer into the UK, declare that the product listed here is in conformity
with the following standards and directives. The construction file for this product is held by the Manufacturer and may be
inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK
of Sealey
Power Tools.
Air Punch/Flange Tool Model: SA36.V2
98/37/EC Machinery Directive
93/68/EEC Marking Directive
27th August 2002
Signed by Mark Sweetman
SA36.V2 - 1 -290802
Note: Numbers/letters in brackets refer to those on the parts diagram.
pWARNING! Disconnect the tool from the air supply before changing accessories, servicing or
performing maintenance. Replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
5.1. If the compressed air system does not have an integral oiler then lubricate the tool daily with
a few drops of Sealey air tool oil dripped into the air inlet.
5.2. Regularly check oil, and top-up if necessary, via the oil plug (13). Use Sealey Hydraulic Jack
Oil, Part No. HJO/500ML, HJO/5L or HJO/25L.
5.3. Clean the tool after use.
5.4. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of
hose connectors. To remedy, check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the tool may also reduce performance. If your model has an air
strainer (located in the area of the air inlet), remove the strainer and clean it. Flush out
the tool with gum solvent oil or an equal mixture of SAE 10 oil and paraffin. Allow to
dry before use.
5.5. For a full service contact your local Sealey service agent.
5.6. To remove and replace the punch (6) and/or die (3) proceed as follows:
1) Remove screws (7) and slide off cover plate (8).
2) Slacken set screw (2) and strike rear edge of clamp(1) with a soft-headed hammer in
order to unscrew it from the shaft of the hydraulic piston (31). If necessary the shaft may
be locked by removing the oil plug (13) and inserting a suitable rod into a hole in the shaft.
3) Fully unscrew the clamp (1) and anvil (9) assembly from the shaft.
4) Separate the anvil (9) and the clamp (1) to replace the
punch (6) and/or die. The die (3) is a push fit in
the clamp (1) and can be tapped out via the
waste bore (A). Push/tap in the replacement.
5) Reassemble the anvil (9), clamp (1) and the
replacement punch (6) and screw onto
the shaft. Tap with a soft-headed
hammer to ensure tightness and
lock with the set screw (2).
6) Refit the cover plate (8)
and retain with
screws (7).