Sealey RE97XS05 User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according
to these instructions and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
2. SPECIFICATIONS
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE
PRODUCT CORRECTLYAND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAYCAUSE DAMAGE AND/OR
PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
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WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered
to when using this equipment.
3Familiarise yourself with product application and limitations, as well as the specific hazards peculiar to the kit.
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WARNING! Disconnect the ram from the hydraulic pump before servicing or performing any maintenance
on the unit.
3Maintain kit in good order. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and
will invalidate the warranty.
3Keep the ram clean for best and safest performance.
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WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing
capacity.
3Use only with Sealey hydraulic pump and accessories. Wrong equipment may damage unit and invalidate your
warranty.
3We recommend the use of BS approved safety impact goggles and heavy duty gloves when working with this
equipment. Both are available from your authorised Sealey dealer.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3If working on an off centre load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
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WARNING! Keep your hands, body and clothing away from the ram and load when in use.
Take any necessary precautions to protect your personal safety whilst using the ram.
Always be prepared for unexpected load movement, never place yourself or any part of your body in a
position that could result in injury, always use a crowbar or similar device to manoeuvre the load.
3Ensure the hydraulic hose is not bent or kinked but laid out correctly. Avoid damage to the hose (e.g.
crushing/cutting).
3Keep non-essential persons away from the operating area. Be aware of the locations of other persons
assisting you.
3When releasing tension from the load be sure to undo the hydraulic valve VERYslowly.
7 DO NOT operate the ram if any parts are damaged or missing as this may cause failure and/or personal
injury.
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WARNING! DO NOT use for any purpose other than for which it is designed.
7DO NOT heat accessories as this may weaken them.
7DO NOT modify accessories for use with this ram.
3When not in use, place dust cap in end of hydraulic connector and store the ram, in a safe, dry,
childproof location.
Only fully trained and qualified persons should use this equipment. These instructions are not a
substitute for user receiving full supervised training by a qualified person. It is important the user understands
the applications, limitations and potential hazards of the product.
Ram Model No. Type. Capacity.Closed /Open Height.
RE97XS05 Push 5000kg 33/39mm
RE97XS10 Push 10000kg 43/54mm
RE97XS20 Push 20000kg 52/63mm
RE97XS30 Push 30000kg 59/71mm
RE97XS30
RE97XS10
RE97XS05
RE97XS20
RE97XS05, RE97XS10, RE97XS20, RE97XS30 - 1 - 091104
SHORTY PUSH RAM
Models: RE97XS05, RE97XS10
RE97XS05, RE97XS10
RE97XS20, RE97XS30
RE97XS20, RE97XS30
SHORTY PUSH RAM
Models: RE97XS05, RE97XS10
RE97XS05, RE97XS10
RE97XS20, RE97XS30
RE97XS20, RE97XS30
Sole UK Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
01284 757500 01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT
: No liability is accepted for incorrect use of product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required
for any claim. INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
RE97XS05, RE97XS10, RE97XS20, RE97XS30 - 1 - 091104
[e-mail] www.sealey.co.uk
e-mail
Web

RE97XS05
1RE97XS05.01 NUT
2RE97XS05.02 RAM
3RE97XS05.03 SEAL WASHER
4RE97XS05.04 U-CUP SEAL
5RE97XS05.05 CYLINDER BASE
6RE97XS05.06 QUICK COUPLER
RE97XS10
1RE97XS10.01 NUT
2RE97XS10.02 RAM
3RE97XS10.03 SEAL WASHER
4RE97XS10.04 U-CUP SEAL
5RE97XS10.05 CYLINDER BASE
6RE97XS10.06 QUICK COUPLER
RE97XS20
1RE97XS20.01 NUT
2RE97XS20.02 RAM
3RE97XS20.03 SEAL WASHER
4RE97XS20.04 U-CUP SEAL
5RE97XS20.05 CYLINDER BASE
6RE97XS20.06 QUICK COUPLER
RE97XS30
1RE97XS30.01 NUT
2RE97XS30.02 RAM
3RE97XS30.03 SEAL WASHER
4RE97XS30.04 U-CUP SEAL
5RE97XS30.05 CYLINDER BASE
6RE97XS30.06 QUICK COUPLER
Sole UK Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
01284 757500 01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required
for any claim. INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
RE97XS05, RE97XS10, RE97XS20, RE97XS30 - 1 - 091104
[e-mail] www.sealey.co.uk
e-mail
Web
4. INSTRUCTIONS FOR USE
5. MAINTENANCE
IMPORTANT:Only fully qualified personnel should attempt maintenance or repair to the hydraulic system.
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WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack fluid, as this may cause
serious damage to the pump/ram and will invalidate the warranty! Use only Sealey hydraulic oil.
5.2 General
Before each use check for damage to ram, pump, hose and accessories. If any suspect item is found
remove from service and take necessary action to remedy the problem.
Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Keep all parts of the kit clean - use only a mild detergent and a damp cloth. DO NOT use solvents.
Note: Asmall amount of oil around ram seal is normal - a thicker layer of oil may be deposited onto the ram
initially, due to the ram seals bedding in.
Hydraulic coupling will weep a small amount of oil, particularly if ram is under pressure when coupling is
released - this is normal.
IMPORTANT:NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE RAM.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN RAM TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your local
agent. If product is under guarantee please contact your dealer.
De-commissioning Hydraulic Pump/Ram
Should the ram become completely unserviceable draw off the oil into an approved container and dispose of the product and the oil
according to local regulations.
Declaration of Conformity We, the sole importer into the UK, declare that the product listed below is in
conformity with the following standards and directives.
SHORTY PUSH RAM
MODELS: RE97XS05,
RE97XS10, RE97XS20,
RE97XS30
98/37/EC Machinery Directive
1st November 2004
Signed by Mark Sweetman
The construction file for this product is held by the Manufacturer
and may be inspected, by a national authority,upon request to
Jack Sealey Ltd. For Jack Sealey Ltd.
Sole importer into the UK of
Sealey Power Products.
Sole UK Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
01284 757500 01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product. WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required
for any claim. INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including
postcode.
RE97XS05, RE97XS10, RE97XS20, RE97XS30 - 1 - 091104
[e-mail] www.sealey.co.uk
e-mail
Web
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WARNING! Ensure you have read and understood chapter 1 safety instructions.
Note: These instructions are intended to provide a guide to basic operation and are in no way intended to
replace the advice/instruction of a qualified specialist.
Only fully trained persons should use this equipment.
4.1 Remove plug from ram connector (retain plug to reseal connector after use).
4.2 Connect to suitable hydraulic pump (see section 3).
4.3 Position ram as required and operate pump.
IMPORTANT:Always store the ram with the piston fully retracted to help prevent corrosion. Rams with signs of
rust on the main piston cannot be replaced under warranty.
PARTS FOR: SHORTY PUSH RAM
Model: RE97XS05, RE97XS10
RE97XS05, RE97XS10
RE97XS20, RE97XS30
RE97XS20, RE97XS30
3. INTRODUCTION
Extremely short collapsed height makes these rams suitable for use where there is almost no clearance at the
lift point. Unique ram and cylinder bearings absorb eccentric load stresses in order to protect the cylinder
against abrasion, over-extension and jamming. Chromed rams with polyurethane seals and wipers provide
longer service life. Rams feature high flow quick connecting couplers with dust caps. Use in conjunction with
10T or 4T pump and hose (610/40, 610/42 or 604/40, 604/42