Sealey VS2049 User manual

INSTRUCTIONS FOR:
BOSCH / DELPHI
DIESEL INJECTOR PULLER
MODEL NO: VS2049
WARNING! Ensure Health and Safety, local authority and general
workshop practice regulations are adhered to when using tools.
DO NOT use the kit if any parts are missing or damaged.
DO NOT use this tool for any purpose other than that for which
it is designed.
Switch off vehicle ignition and disconnect the battery before
working under the bonnet.
When work on the vehicle is finished ensure that there are no
tools left under the bonnet.
Maintain the tool components in good and clean condition for
best and safest performance.
Wear approved eye protection. A full range of personal safety
equipment is available from your Sealey dealer.
Wear suitable clothing to avoid snagging. Do not wear jewellery
and tie back long hair.
Keep children and other unauthorised persons away from the
working area.
Ensure there is adequate lighting prior to using this tool.
IMPORTANT: Always refer to the vehicle manufacturer's service
instructions, or proprietary manual, to establish the current
procedures and data.
Item Part No: Description
1 VS2049.01 Sliding hammer
2 VS2049.02 Handle (Length 73mm)
3 VS2049.03 Spindle Length 220mm)
4 VS2049.04 Ball type adaptor
VS2049.04-1 Hex nut
VS2049.04-2 Hex nut (male type)
5 VS2049.05 Adaptor (M17, Injector internal thread)
6 VS2049.06 Adaptor (M27,Injector external thread)
7 VS2049.07 Hex key M10 + M19
8 VS2049.08 M29 Socket with cut out (1/2" drive)
Suitable for the removal of stubborn Bosch/Delphi diesel injectors. Set
includes two adaptors for different removal methods. The first screws
onto the injector cap and the second locates internally inside the injector
allowing for extra force to be used. Features a flexible joint allowing the
slide hammer to be used in restricted areas. Supplied with instructions
in carry-case.
Contents: 1.8kg Slide Hammer, Flexible Joint, 2 x Adaptors, Security
Hex Key 10mm, Injector Cap Socket.
Adaptor Thread Sizes:
Ø17mm Male x 1mm Pitch, Ø28mm Female x 1mm Pitch.
5.1. Referring to the individual components in fig.1 assemble the
Injector Puller as shown above in fig.2.
5.2. Use adaptor 6 when the injector is being extracted using the
external thread revealed when the injector cap has been
removed.
5.3. Use adaptor 7 when the injector is being extracted using the
internal thread revealed when the inner sleeve has been
removed from the injector.
fig.2
fig.1
1. SAFETY
2. INTRODUCTION
4. CONTENTS
5. ASSEMBLY
3. SPECIFICATION
VS2049 Issue: 2(L) - 20/03/15
Original Language Version
© Jack Sealey Limited
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.

fig.3 fig.4
NOTE:Always use the external adaptor first. If by using reasonable
force the injector cannot be removed, use the internal
adaptor.
6.1. Before working on the fuel system, make sure that the fuel system
is NOT pressurised. Refer to the manufacturers instruction manual
on how to check this.
6.2. Disconnect the injector wires as per the manufacturers instructions.
6.3. Remove any carbon build up from around the injector.
6.4. Remove the cap from the injector using the socket (8) with the cut
out. Refer to fig.3A.
6.5. Use of external adaptor. (See fig.3)
6.5.1. Identify the external thread adaptor (6) and separate the inner black
part from the outer silver part by removing the screw from the top of
the adaptor. Position the black part inside the top of the injector (see
fig.3B) then place the silver part over it and screw it down firmly
onto the external threads revealed when the cap was removed.
Install the screw securely thus locking the adaptor parts tightly
together with the injector thread and wall in between. This ensures a
more secure fastening and reduces damage to the injector threads.
6.6. Use of internal adaptor. (See fig.4)
6.6.1. Remove the internal parts from the injector to gain access to use
the security hex key (7). It may be necessary to remove the injector
veins by force. Insert the security hex into the inner sleeve (see
fig.4D). Turn the security hex anticlockwise using a 19mm socket
and remove the inner sleeve.
6.6.2. Screw the internal adaptor (5) into the threads vacated by the inner
sleeve and tighten with a 19mm spanner (See fig.4E).
6.7. Removing the injector.
6.7.1. Screw the slide hammer assembly securely onto the adaptor.
6.7.2. The injector can now be removed using reasonable force on the
slide hammer. Be prepared for the sudden release of the injector
from the cylinder head.
6.7.3. If the injector cannot be removed it may be necessary to consult a
main dealer or a diesel specialist to avoid damage to the engine.
6.7.4. When an injector has been removed, it is recommended that only a
new or refurbished injector is fitted. Follow manufacturers fitting and
safety instructions.
6. OPERATION
VS2049 Issue: 2(L) - 20/03/15
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Original Language Version
© Jack Sealey Limited
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.