Sealey VSE4778.V2 User manual

INSTRUCTIONS FOR:
BUSH REMOVAL TOOL
(FORD MONDEO 2001)
MODEL No:VSE4778.V2
2. INTRODUCTION & APPLICATION
3. OPERATION
2.1 Introduction: Remove/Install rear sub-frame bushes in Mondeo.
Can be used in situ – no need to remove sub-frame from vehicle.
Applications: Ford Mondeo 2001, onwards
3.4 To remove the old bush, assemble the tool onto the bush and
subframe as shown in Fig.2. Ensure that the force screw 1is well
lubricated prior to assembly. Hold the flange nut 3with a 24mm ring
spanner. Using a ratchet wrench with a 24mm deep socket turn the
nut on the force nut assembly 5clockwise to drive the bush out of
its housing. Do not use an impact wrench.
3.5 The new bush will be inserted using a suitable adhesive. For this
reason ensure that the bush housing and surrounding area are
thoroughly cleaned and de-greased. Apply the adhesive to the
bush/housing as directed by your maintenance/repair manual.
3.6 To insert the new bush, assemble the tool and bush onto the
subframe as shown in Fig.3. Ensure that the threaded rod 1is well
lubricated prior to assembly. Hold the hex nut 3with a 24mm ring
spanner. Using a ratchet wrench with a 24mm deep socket turn
the nut on the force nut assembly 5clockwise to drive the bush into
the housing.
3.7 Refix the sub-frame and check its alignment according to your
maintenance/repair manual. The adhesive must be allowed to cure
for 24 hours before the vehicle can be driven.
 WARNING! Ensure Health and Safety, local authority and general
workshop practice regulations are adhered to when using tools.
DO NOT use tools if damaged.
 Maintain tools in good and clean condition for best and safest
performance.
 Ensure that the vehicle which has been jacked up is adequately
supported with axle stands.
 Wear approved eye protection. A full range of personal safety
equipment is available from your Sealey dealer.
 Wear suitable clothing to avoid snagging. Do not wear jewellery
and tie back long hair.
 Account for all tools, locking bolts, pins and parts being used and
do not leave them in or near the engine.
DO NOT use an impact wrench with this tool.
IMPORTANT: Refer to the vehicle manufacturer’s service
instructions, or a proprietary manual, to establish the current
procedure and data.
1. SAFETY INSTRUCTIONS
ITEM PART NO: DESCRIPTION
1 VSE4778.V2-01 FORCE SCREW
2 VSE4778.V2-02 REMOVAL PLATE
3 VSE4778.V2-03 FLANGE PLATE
4 VSE4778.V2-04 COMPRESSOR SLEEVE
5 VSE4778.V2-05 FORCE NUT ASSEMBLY
6 VSE4778.V2-06 LARGE WASHER
3.1 Ensure that the vehicle is adequately supported on axle stands
before working under the vehicle.
3.2 Although there is no need to remove the sub-frame from the
vehicle it will be necessary to lower it to gain access to both sides
of the bush housing.
3.3 Remove the rear wheels. To lower the sub-frame remove the four
retaining bolts taking care not to damage the brake hoses. For a
detailed and up to date breakdown of this procedure refer to
the vehicle manufacturer’s service instructions, or a
proprietary manual.
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
Fig.1
Fig.2
Fig.3
Original Language Version VSE4778.V2 Issue: 1 - 05/07/13
© Jack Sealey Limited


ALWAYS KEEP THREADED ROD
WELL LUBRICATED.
DO NOT USE AIR TOOLS.
Threaded rod maximum load 150Nm. Exceeding this load will shorten the life of the threaded rod. The
threaded rod is considered to be a consumable item and is NOT covered under warranty.
Original Language Version VSE4778.V2 Issue: 1 - 05/07/13
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Environmental Protection.
Recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycle centre and disposed of in a manner which
is compatible with the environment.
© Jack Sealey Limited
Parts support is available for this product. To obtain a parts listing and/or a diagram please log on to: www.sealey.co.uk,
email: [e-mail] or phone: [phone]