Shark DG-2323 Service manual

MODEL: DG
OPERATING INSTRUCTION
AND PARTS MANUAL
For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw.com
■ DG-2323 ■ DG-2324 ■ DG-2527
■ DG-3030 ■ DG-3532 ■ DG-3835
■ DG-2123
97-720

CONTENTS
2
ModelNumber______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached to
the pressure washer.You should record both serial number and
date of purchase and keep in a safe place for future reference.
97-718, 96-716, 97-720, 97-719 • REV. 8/04a
Important Safety Information................................................................3-4
ComponentIdentification ........................................................................5
Assembly Instructions.............................................................................6
Operating Instructions..........................................................................7-8
Applying Detergent and General OperatingTechniques..........................9
Shut Down and Clean-Up ..................................................................... 10
Storage ................................................................................................. 10
Troubleshooting ...............................................................................11-12
PreventativeMaintenance..................................................................... 13
Oil Change Record ............................................................................... 13
ExplodedView ...................................................................................... 14
ExplodedView Parts List ...................................................................... 15
Warranty

97-718, 96-716, 97-720, 97-719 • REV. 8/04a 3
PRESSURE WASHER OPERATOR’S MANUAL
Wereservethe right tomakechangesat any timewith-
outincurringanyobligation.
CAUTION:To reduce the risk of
injury, read operating instruc-
tions carefully before using.
1. Readtheowner'smanualthor-
oughly. Failure to follow in-
structions could cause mal-
function of the machine and
resultindeath,serious bodily
injury and/or property dam-
age. Know its applications, its limitations and any
hazardsinvolved.
Owner/User Responsibility:
Theownerand/orusermusthave an understanding of
themanufacturer’soperatinginstructionsandwarnings
beforeusingthispressure washer.Warning information
shouldbeemphasizedandunderstood. If the operator
isnotfluentinEnglish,themanufacturer’sinstructions
and warnings shall be read to and discussed with the
operator in the operator’s native language by the pur-
chaser/owner, making sure that the operator compre-
hends its contents.
Owner and/or user must study and maintain for future
referencethemanufacturers’instructions.
This manual should be considered a permanent
part of the machine and should remain with it if
resold.
When ordering parts, please specify model and
serial number.
DANGER:Risk of asphyxiation.
Use this product only in a well
ventilatedarea.
2. Avoid installing machines in
small areas or near exhaust
fans. Exhaust contains poi-
sonouscarbonmonoxidegas;
exposure may cause loss of
consciousnessandmaylead
to death. It also contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
WARNING: Flammable liquids
can create fumes which can ig-
nitecausing propertydamage or
severe injury.
WARNING: Risk of fire. Do not
addfuelwhen the productisop-
erating.
WARNING:Risk of explosion —
do not spray flammable liquids.
3. Transport/repairwithfueltankEMPTYorwithfuel
shut-off valve OFF.
4. Do not place machine near flammable objects as
the engine is hot.
5. Allowenginetocoolfor 2 minutesbeforerefueling.
If any fuel is spilled, make sure the area is dry
before testing the spark plug or starting the en-
gine.(Fireand/orexplosionmayoccurifthis is not
done.)
Gasolineengineson mobileorportable equipment
shallberefuelled:
(a) outdoors;
(b) with the engine on the equipment stopped;
(c) with no source of ignition within 10 feet of
thedispensingpoint;and
(d) with an allowance made for expansionof
thefuel should the equipment be exposed
toahigherambienttemperature.
Inanoverfillingsituation,additional precautionsare
necessary to ensure that the situation is handled
inasafe manner.
WARNING: High pressure
stream of water that this equip-
ment can produce can pierce
skinanditsunderlying tissues,
leading to serious injury and
possible amputation.
WARNING:Highpressurespray
can cause paint chips or other
particles to become airborne
and fly at high speeds.
WARNING:Beextremelycareful
when using a ladder, scaffold-
ing or any other relatively un-
stable location. The cleaning
area should have adequate
slopes and drainage to reduce
the possibility of a fall due to
slipperysurfaces.
WARNING:Highpressurespray
can cause paint chips or other
particles to become airborne
and fly at high speeds.To avoid
personal injury, eye safety de-
vices must be worn.
6. Eye safety devices, foot,
hand and other protection
mustbewornwhenusingthis
equipment.
WARNING
RISKOFINJECTION
ORSEVEREINJURY
TOPERSONS.KEEP
CLEAROFNOZZLE.
READ OPERATOR’S
MANUALTHOROUGHLY
PRIORTO USE.
CAUTION
WARNING
RISK OF
ASPHYXIATION. USE
ONLY INWELL
VENTILATED AREA.
WARNING
RISK OF FIRE. DO
NOT USEWITH
FLAMMABLE
LIQUIDS.
WARNING
RISK OF INJURY
FROM FALLSWHEN
USING LADDER.
IMPORTANT SAFETY INSTRUCTIONS
WARNING
USEPROTECTIVE
EYEWEARAND
CLOTHINGWHEN
OPERATING.

97-718, 96-716, 97-720, 97-719 • REV. 8/04a
OPERATOR’S MANUAL
PRESSURE WASHER
4
7. High pressure developed by these machines will
cause personal injury or equipment damage. Use
caution when operating. Do not direct discharge
stream at people, or severe injury or death will re-
sult.
8. Never make adjustments on machine while it is in
operation.
9. Do not operate with spray gun in the off position
for extensive periods of time as this may cause
damagetothepump.
10. The best insurance against an accident is precau-
tionandknowledgeof the machine.
11. Manufacturer will not be liable for any changes
made to our standard machines, or any compo-
nents not purchased from us.
WARNING
KEEP WATER SPRAY
AWAY FROM
ELECTRICALWIRING.
12. Read engine safety instructions provided.
WARNING: Keep water spray
away from electric wiring or fa-
tal electric shock may result.
13. Never run pump dry or leave
spraygunclosedlongerthan
5 minutes.
14. Donotallowchildren to oper-
ate the pressure washer at
any time.
15. Inlet water supply must be cold and clean fresh
water.
IMPORTANT SAFETY INSTRUCTIONS

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PRESSURE WASHER OPERATOR’S MANUAL
Pump — Develops high pressure.
Starter Grip— Used for starting the engine manually.
Spray Gun — Controls the application of water and
detergentontocleaningsurface with triggerdevice.In-
cludes safety latch.
Detergent Injector — Allows you to siphon and mix
detergents.
Wand — Must be connected to the spray gun.
High Pressure Hose — Connect one end to water
pumpdischargenippleandtheotherendtospraygun.
Pump Protector — Cycles fresh cool water through
pump when recirculating water reaches 140°F.
Note:If trigger on spray gun is released for more
than 2 minutes, water will leak from valve. Warm
water will discharge from pump protector onto
floor. This system prevents internal pump dam-
age.
COMPONENT IDENTIFICATION
Starter Grip
Trigger
Spray Gun
High Pressure
Hose
Pump
Straight
Through Wand
Pressure
Nozzle
Garden Hose
(not included)
Inlet
Screen
Pump
Protector
Unloader
Detergent
Bucket
(not included)
Detergent
Injector

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OPERATOR’S MANUAL
PRESSURE WASHER
6
STEP 1: Attach the handle to the
frame of the pressure washer.
Note:It maybenecessary to move
the handle supports from side to
side in order to align the handle so
itwillslideoverthe framesupports.
STEP 2: Insert the carriage bolt
through the holes from the outside
oftheunitandattacha nutfromthe
insideofthemachine.Tighten nuts.
STEP 3: Attach the spray gun/hose
storage handle and bracket to
handle.Tighten nuts.
STEP 4: Attach the high pressure
hose to the spray gun using teflon
tape on hose threads.
STEP 7: Release the coupler col-
lar and push the nozzle until the
collar clicks. Pull the nozzle to
make sure it is seated properly.
STEP 8: Connectthehighpressure
hose to the pump discharge fitting.
Push coupler collar forward until
secure.
STEP 5: Attach nozzle extension to
spray gun/wand. Tighten both by
hand.
STEP 6: Pullthespring-loadedcol-
lar of the wand coupler back to in-
sertyourchoiceofpressure nozzle.
STEP 9: Connect garden hose to
the cold water source.
ASSEMBLY INSTRUCTIONS
STEP 10:Checkinletsfilters,removedebris,thenconnectthe
garden hose to pump water inlet. CAUTION: Do not run the
pump without water or pump damage will result.
Alignment
Holes
Handle
Frame
Assy.
Carriage
Bolt
Nut
Studs
Nut
Hose/Gun
Storage
Bracket
Safety
Latch
Spray
Gun
High
Pressure Hose
Nozzle
Extension Spray
Gun/Wand
Wand
Coupler
Pressure
Nozzle
Pressure
Nozzle Wand
Coupler
Wand
Collar
Pump
Discharge
Fitting
High
Pressure
Hose
Cold
Water
Source
Garden
Hose
Pump
Water Inlet
Garden
Hose
Coupler Collar
Bolts

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PRESSURE WASHER OPERATOR’S MANUAL
STEP 1: Checkengine oil level.Oil level should belevel with the bottom of
the oil filler neck.Be sure the machine is level when checking the oil level.
(Refer to the engine's operating manual included with machine.) We rec-
ommend that the oil be changed after the first 5 hours of use, then once
every 50 hours.Note: Improper oil levels will cause low oil sensor to shut
off engine. IMPORTANT! Do not run engine with high or low oil levels
as this will cause engine damage.
STEP2:Removeshippingcapand
install oil dipstick. Check pump oil
level by using dipstick or observe
oillevelinoilwindow (if equipped).
Use 30 wt. non detergent oil.
STEP 4: Connect garden hose to
the cold water source and turn wa-
ter on completely. Never use hot
water.
STEP 6: Rotatethefuelshut-offvalvetothe"On"posi-
tion.Slidethefuelvalvelevertothe"ON"position. When
theengineis notinuse,leavethefuelvalveinthe"OFF"
position.
STEP 5: Trigger the spray gun
to eliminate trapped air then
wait for a steady flow of water
to emerge from the spray
nozzle.
OPERATING INSTRUCTIONS
STEP3:Fill gastankwithunleaded
gasoline.Do not use leaded gaso-
line.
STEP 7: Move the choke lever to the "Choke" posi-
tion (on a warm engine, leave the choke lever in the
run position). Move the choke lever to the "Closed"
position. To restart a warm engine, leave the choke
lever in the "Open" position.
Oil Dipstick
Dipstick
Oil Window
Gas
Tank
Cold
Water
Source
Garden
Hose
Choke
Lever
Fuel
Valve
Choke
Fuel
Valve

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OPERATOR’S MANUAL
PRESSURE WASHER
8
STEP 8: Turn the engine switch to "On" position.
On Briggs engines, move the throttle lever to "Fast"
position, shown on the engine as a rabbit.
STEP 9: Pull the starter grip.If the engine fails to start
after 2 pulls, squeeze the trigger gun to release pres-
sure and repeat step. Return starter gently. After the
enginewarms upenoughtorun smoothly, movechoke
to run position and throttle to fast position.
CAUTION: Small engines may kick back. Do not
hold pull starter grip tightly in hand.
OPERATING INSTRUCTIONS (CON'T)
WARNING! Never replace
nozzles without engaging the
safety latch on the spray gun
trigger.
The five color-coded quick connect nozzles provide a wide array of spray
widths from 0° to 45° and are easily accessible when placed in the conve-
nient rubber nozzle holder, which is provided on the front of the machine.
NOTE: For a more gentle rinse, select the white 40° or green 25° nozzle.
To scour the surface,selectthe yellow 15° or red 0° nozzle.Toapplydeter-
gent select the black nozzle.
NOZZLES
Safety
Latch
On-Off
Switch

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PRESSURE WASHER OPERATOR’S MANUAL
WARNING:Somedetergentsmay
be harmful if inhaled or in-
gested,causingseverenausea,
faintingorpoisoning.Theharm-
fulelementsmaycauseproperty
damage or severe injury.
STEP 1: Connect detegent injec-
tortodischargenippleonmachine.
Connecthighpressurehosetoinjectorwithquickcou-
pler.(Check to make sure locking coupler sleeves are
inproperpositionbeforeapplyingwater pressure).
STEP 2: Use detergent designed
specifically for pressure washers.
Householddetergentscoulddam-
age the pump. Prepare detergent
solution as required by the manu-
facturer. Filla container withpres-
sure washer detergent. Place the
filterendofdetergentsuction tube
intothedetergentcontainer.
STEP3:Withsafetylatchonspray
gunengaged,secureblackdeter-
gent nozzle into quick coupler.
NOTE: Detergent cannot be ap-
plied using red, yellow, green or
white nozzles.
STEP4:With theenginerunning,pulltriggertooperate
machine. Liquid detergent is drawn into the machine
andmixed with water.Apply detergenttowork area.Do
notallow detergent to dry on surface.
IMPORTANT:You mustflush the detergentinjection
system after each use by placing the suction
tubeinto a bucket of clean water,then run the pres-
sure washer in low pressure for 1-2 minutes.
THERMALPUMPPROTECTION
If you run the engine on your pressure washer for 3-5
minuteswithout pressing the trigger on the spraygun,
circulatingwaterin the pump canreach high tempera-
tures. When the water reaches this temperature, the
pump protector engages and cools the pump by dis-
charging the warm water onto the ground.This ther-
mal device prevents internal damage to the pump.
CLEANINGTIPS
Pre-rinse cleaning surface with fresh water.Place de-
tergentsuctiontubedirectlyintocleaning solution and
apply to surface at low pressure (for best results, limit
yourworkarea tosectionsapproximately6feet square
and always apply detergent from bottom to top).Allow
detergent to remain on surface 1-3 minutes. Do not
allow detergent to dry on surface. If surface appears
to be drying, simply wet down surface with fresh wa-
ter.If needed, usebrush to removestubborndirt.Rinse
at high pressure from top to bottom in an even sweep-
ing motion keeping the spray nozzle approximately
1 foot from cleaning surface.Use overlapping strokes
as you clean and rinse any surface. For best surface
cleaning action spray at a slight angle.
Recommendations:
• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use
extreme caution as pressure washer may remove
the loose paint from the surface.
• Keepthespraynozzleasafedistancefromthe sur-
face you plan to clean.High pressure wash a small
area,thencheckthe surfacefordamage.Ifnodam-
age is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine products and other corrosive
chemicals
• Liquids containing solvents (i.e., paint thinners,
gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will dam-
agethesurfacebeingcleaned.
RINSING
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap
nozzle from the quick coupler. Select and install the
desiredhighpressure nozzle.NOTE:Youcanalsostop
detergent from flowing by simply removing detergent
siphon tube from bottle.
WARNING
Soap
Detergent
Injector Discharge
Nipple
Strainer
Quick
Coupler
High Pressure
Hose
DETERGENT AND GENERAL CLEANINGTECHNIQUES

97-718, 96-716, 97-720, 97-719 • REV. 8/04a
OPERATOR’S MANUAL
PRESSURE WASHER
10
SHUTTING DOWN AND CLEAN-UP
STEP 1: Removedetergentsuction
tube from container and insert into
onegallonoffreshwater.Slidenozzle
forward for low pressure or to con-
nectblack detergentnozzle.Pulltrig-
ger on spray gun and siphon water
foroneminute.
STEP 2: Turn off the engine. STEP 3: Turn off water
supply.
STEP 5: Disconnect the garden
hose from the water inlet on the
machine.
STEP 6: Disconnect the high
pressurehosefromhighpressure
outlet.
STEP 7: Engage
thespraygunsafety
lock.
STEP 4: Press trig-
ger to release water
pressure.
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C).The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BYWARRANTY.
1. Stop the pressure washer, squeeze spray gun trig-
ger to release pressure.
2. Detachwatersupplyhoseandhighpressurehose.
3. Turn on the machine for a few seconds, until re-
maining water exits.Turn engine off immediately.
4. Drain the gas and oil from the engine.
5. Donotallowhighpressurehose to become kinked.
6. Storethemachine and accessoriesin aroomwhich
does not reach freezing temperatures.
CAUTION:Failure to follow the above directions will
result in damage to your pressure washer.
Whenthepressurewasherisnotbeingoperatedorisbeing
stored for more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve
and carburetor.
3. Pour about one teaspoon of engine oil through the
spark plug hole, pull the starter grip several times
andreplacetheplug.Thenpullthe startergripslowly
until you feel increased pressure which indicates
the piston is on its compression stroke and leave it
in that position.This closes both the intake and ex-
haust valves to prevent rusting of cylinder.
4. Cover the pressure washer and store in a clean, dry
placethatis wellventilatedawayfromopenflame or
sparks. NOTE: The use of a fuel additive, such as
STA-BIL®, or an equivalent, will minimize the formu-
lation of fuel deposits during shortage. Such addi-
tivesmaybeaddedtothegasolinein the fuel tank of
theengine,ortothegasolineeinastoragecontainer.
After Extended Storage
CAUTION:Prior torestarting,thawoutany
possible ice from pressure washer hoses,
spray gun or wand.
Engine Maintenance
Duringthewintermonths,rareatmoshericconditionsmay
develop which will cause an icing condition in the carbu-
retor. If this develops, the engine may run rough, lose
power and may stall. This temporary condition can be
overcome by deflecting some of the hot air from the en-
gine over the carburetor area. NOTE: Refer to the en-
ginemanufacturer'smanualforserviceandmaintenance
of the engine.
STORAGE
On-Off
Switch
Pump
Water
Inlet
High
Pressure
Outlet
Safety
Latch

97-718, 96-716, 97-720, 97-719 • REV. 8/04a 11
PRESSURE WASHER Troubleshooting Guide
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
LOW OPERATING
PRESSURE Insufficient water supply. Closed
faucet. Inlet hose kinked Use larger garden hose; clean inlet water screen. Open faucet.
Clogged inlet hose strainer Check plumbing system for leaks.
Retape leaks with teflon tape.
Faulty or misadjusted unloader
valve Adjust unloader for proper pressure. Install repair kit when needed. Call
technical support.
Worn packing in pump Call technical support.
Machine has been stored in
freezing temperatures Thaw out machine completely, including hose, spray gun and wand.
Slow engine RPM Call technical support.
FLUCTUATING
PRESSURE Worn or dirty pump valves Call technical support.
Nozzle is obstructed Use nozzle wire in accessory kit.
Pump sucking air, inlet hose
leaking Check all pump lines and connections.
PRESSURE LOW
AFTER PERIOD OF
NORMAL USE
Nozzle worn Replace nozzle.
Unloader valve worn Replace unloader valve.
ENGINE WILL NOT
START OR STOPS
WHILE OPERATING
Low oil shutdown Fill engine with oil.
Out of gas Fill fuel tank.
Water in gasoline Drain gas tank; fill with clean fuel.
ENGINE IS
OVERLOADED Nozzle partially blocked Clean nozzle.
Excessive pressure from high
engine RPM Adjust engine throttle to lower RPM.
WATER OR OIL
LEAKING FROM
BOTTOM OF PUMP
A small amount of leaking is
normal If excessive leaking occurs, call technical support.
PRESENCE OF
WATER
IN PUMP OIL
Water sprayed at machine Change oil. Direct spray away from
machine.
High humidity in air Check and change oil twice as often.
Piston packing worn. Oil seal
worn. Call technical support.

97-718, 96-716, 97-720, 97-719 • REV. 8/04a
PRESSURE WASHER Troubleshooting Guide
12
TROUBLESHOOTING
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97-718, 96-716, 97-720, 97-719 • REV. 8/04a 13
PRESSURE WASHER OPERATOR’S MANUAL
PREVENTATIVE MAINTENANCE
Thispressurewasherwasproducedwiththebest available materialsand quality craftsmanship.However,youas
the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance.Regular preventative maintenance will add many hours to the life of your pressure washer. Per-
form maintenance more often under severe conditions.
OIL CHANGE RECORD
Check pump oil and engine oil level before first use of your new pressure washer.
MAINTENANCE SCHEDULE
Engine Oil
Inspect Daily
Change First month or 20 hours.
Every 100 hours or every 6 months after first month
Filter Every 50 hours
Air Cleaner/Filter Inspect Every 50 hours
Clean Monthly
Engine Fuel Filter 500 hours or 6 months
Spark Plug Maintenance 300 hours or annually
Clean Fuel Tank(s) Annually
Replace Fuel Lines Annually
Pump Oil Inspect Oil level daily
Change After first 50 hours, then every 500 hours or annually
Replace High Pressure Nozzle Every 6 months
Replace Quick Connects/O-Rings Annually/As needed
Clean Water Screen/Filter Weekly
Replace HP Hose Annually (if there are any signs of wear)
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97-718, 96-716, 97-720, 97-719 • REV. 8/04a
OPERATOR’S MANUAL
PRESSURE WASHER
14
39
EXPLODED VIEW
46
36
37 38
25
16
28
15
35
27
28
30
32
33
34
35
6
5
4
2
3
9
12
17
14
7
8
4620
19
18
23
1
22
47
9
12
10
2
12
46 45
44
11 25
24
26
24
43
42 41 24
25
21
40
24
13
24
16
Model
232336
3-23326
E-Z Start Valve for
9, 11, 13 HP Honda
Engines Only
50
50
29
49
29
29
31
29

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PRESSURE WASHER OPERATOR’S MANUAL
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 Engine, See Specifications Page 19
2 Pump, See Specifications Page 19
3 Unloader, See Specifications Page 19
4 2-300816 Pump Protector, 3/8" PTP (232336,
232439, 252739, 3-23326,
3-27321, 3-24321) 1
2-30082 Pump Protector, 1/2" PTP (303039,
353239, 383539, 3-30324,
4-32324, 4-35324, 303037,
232437, 252737, 353237,
383537) 1
5 2-10942 Swivel, 1/2" MP x 3/4" GHF
(232437, 252737, 303037,
303039, 3-30324, 353237,
353239, 383537, 383539,
4-32324, 4-35324) 1
2-10943 Swivel, 3/8" MP x 3/4" GHF
(232439, 252739, 3-24321,
3-27321) 1
6 2-2006 Nipple, 3/8" x 3/8" NPT ST Fem
(232439, 252739, 232336,
232437, 252737, 3-23326,
3-24321, 3-27321) 1
2-2007 Nipple, 3/8" x 3/8" MPT Male
(303039, 353239, 3-30324,
4-32324, 4-35324, 303037,
353237, 383537, 383539) 1
7 4-02100000 Hose, 1/4" Push-on (E-Z-Start,
9 HP, 11 HP, 13 HP Honda) 14 in
8 2-1100 Adapter, 1/2" x 1/2" Pipe (232336,
3-23326) 1
9 2-1088 Hose, Barb, 1/4" Barb x 1/8" MP,
90° (E-Z Start, 9 HP, 11 HP, 13 HP
Honda) 2
10 2-3100544 Valve, E-Z Start 3/8" MPT x 1/8"
FPT (9 HP, 11 HP, 13 HP Honda)1
11 95-07104965 Base, CW Direct, Black
(PC Models) 1
95-07104927 Base, CW Direct, Red
(DB, DC, DG Models) 1
12 2-9040 Clamp, Hose, (E-Z Start, 9 HP,
11 HP , 13 HP Honda) 2
(232336, 3-23326) 1
13 90-10074 Bolt, 5/16-24" x 1" NF, HH (5 HP,
5.5 HP, 6.5 HP) 4
90-1017 Bolt, 3/8" x 1-1/4" NC, HH (9 HP,
11 HP, 13 HP) 4
14 4-011184 Injector, Detergent ( All Models
Except 232336, 3-23326) 1
15 10-08020 Label, Instructions, PC Models 1
11-0359 Label, Instructions, DB Models 1
11-0360 Label, Instructions, DC Models 1
11-0358 Label, Instructions, DG Models 1
16 2-1904 Strainer, Plastic, 1/4" Hose Barb 1
ITEM PART NO. DESCRIPTION QTY
17 Hose, High Pressure, See Specifications Page 19
18 4-011137 Spray Gun, SK2, 3/8" Inlet,
Lance W/M22CPLR 1
19 4-011106 Wand, 18" M22 x 1/4" QC 1
20 Nozzle Size, See Page 19 For Proper Size
4-12803000 Nozzle, 3.0 0° Red 1
4-12803015 Nozzle, 3.0 15° Yellow 1
4-12803025 Nozzle, 3.0 25° Green 1
4-12803040 Nozzle, 3.0 40° White 1
4-12803500 Nozzle, 3.5 0° Red 1
4-12803515 Nozzle, 3.5 15° Yellow 1
4-12803525 Nozzle, 3.5 25° Green 1
4-12803540 Nozzle, 3.5 40° White 1
4-12804000 Nozzle, 4.0 0° Red 1
4-12804015 Nozzle, 4.0 15° Yellow 1
4-12804025 Nozzle, 4.0 25° Green 1
4-12804040 Nozzle, 4.0 40° White 1
4-16540 Nozzle, Compl, QCEM-6540,
Brass (All Models) 1
21 95-07102313 Axle, 5/8" x 19.625" Long 1
22 10-02025A Label, HOT 1
23 90-1009 Bolt, 5/16" x 1-1/2", NC HH (5 HP,
5.5 HP, 6.5 HP) 4
90-1019 Bolt, 3/8" x 1-3/4"Tap
(9 HP, 11 HP, 13 HP) 4
24 90-4001 Washer, 5/16" Flat, SAE
(5 HP, 5.5 HP, 6.5 HP) 14
90-4002 Washer, 3/8" SAE, Flat
(9 HP, 11 HP, 13 HP) 18
(5 HP, 5.5 HP, 6.5 HP) 6
25 90-2001 Nut, 5/16" ESNA, NC
(5 HP, 5.5 HP, 6.5 HP) 4
90-2002 Nut, 3/8" ESNA, NC
(9 HP, 11 HP, 13 HP) 10
(5 HP, 5.5 HP, 6.5 HP) 6
26 90-1020 Bolt, 3/8" x 2" NC, HH 4
27 95-07104924 Retainer Bracket, Handle, Black
(PC Models) 2
95-07104923 Retainer Bracket, Handle, Red
(DB, DC, DG Models) 2
28 90-2000 Nut, 1/4" ESNA, NC 6
29 90-4000 Washer, 1/4" Flat 6
30 2-0103 Grommet, Rubber, Nozzle
Holder, 5
31 90-20012 Nut, 5/16" Flange, Whiz Loc 4
32 95-07104961 Handle, Grab, Chrome
(PC Models) 1
95-07104921 Handle, Grab, Red
(DB, DC, DG Models) 1
33 95-07104966 Plate, Warning, Black
(PC Models) 1
95-07104945 Plate, Warning, Red
(DB, DC, DG Models) 1

97-718, 96-716, 97-720, 97-719 • REV. 8/04a
OPERATOR’S MANUAL
PRESSURE WASHER
16
EXPLODEDVIEW PARTS LIST CONT.
ITEM PARTNO. DESCRIPTION QTY
34 95-07102382 Hanger, Hose/Wand 1
35 90-100473 Bolt, 1/4"-20 x 1-3/4", Carriage,
Zinc 6
36 95-07104950 Handle, Lower Grab, Chrome
(PC Models) 1
95-07104920 Handle, Lower Grab, Red
(DB, DC, DG Models) 1
37 2-01041 Pad, Soft Rubber 2
38 90-40125 Washer, 3/8" x 1" Steel 2
39 90-10201 Bolt, 3/8" x 2-1/4" HH, Grd. 5 2
40 90-10077 Bolt, Carriage, 5/16" x 1-3/4" 4
41 90-4001 Washer, 5/16" Flat 4
42 90-2001 Nut, 5/16" ESNA, NC 4
43 95-07104962 Handle, Bumper, Chrome
(PC Models) 1
95-07104922 Handle, Bumper, Red
(DB, DC, DG Models) 1
44 2-01403 Bushing, 5/8" Snap 2
45 4-0303 Wheel & Tire Assy, 4" Steel Rim
w/Tube 2
46 90-200422 Cap, 5/8" Axle Hub, Black 2
47 10-02029 Label, Cool Engine Before
Filling 1
48 90-4000 Washer, 1/4 Flat 4
49 2-1044 Plug, 1/8" Countersunk
(3-24321, 3-27321) 1
2-1046 Plug, 1/4" Countersunk
(232437, 252737) 1
50 4-02080000 Tube, 1/4" x 1/2" Clear Vinyl 6ft.

97-718, 96-716, 97-720, 97-719 • REV. 8/04a 17
PRESSURE WASHER OPERATOR’S MANUAL
VERTICAL EXPLODED VIEW
3
2
4
8
7
5
6
12
10
15
17
16
13
14
22
19
14
13
20
18
10
11
9
1
7
To Detergent
Supply
24
24 23
28
27
25, 26 - On
Reverse Side
of Plate
17
15
15
15

97-718, 96-716, 97-720, 97-719 • REV. 8/04a
OPERATOR’S MANUAL
PRESSURE WASHER
18
ITEMPART NO. DESCRIPTION QTY
1 4-011106 Wand, 18" M22 x 1/4" QC 1
2 4-011137 Spray Gun, SK2, 3/8" Inlet,
Lance W/M22 CPLR 1
3 2-2115 Nipple, 3/8" MPT x M22,
Twist Coupler 1
4 4-02010025M Hose, 1/4" x 25", Thermo
Plastic, 22mm Ends 1
5 5-0323 Engine, Briggs, 6HP Quantum
Vertical 1
6 11-0335 Label, Warning/Instructions 1
7 90-20012 Nut, Whiz Loc 5/16" Flange 5
8 95-07102380 Handle Assy, C-Series 1
9 11-0366 Label, Handle (DB Model) 1
11-0365 Label, Handle (DG Model) 1
11-0367 Label, Handle (DC Model) 1
11-0368 Label, Handle (PC Model) 1
10 90-100471 Bolt, Carriage, Zinc
1/4" - 20 x 1-1/2" 2
11 90-500471 Knob, Plastic, 3-Prong 1-1/8" Dia,
1/4"-20 Blind Insert 2
12 95-07102382 Assy, Holder, Wand/Hose
C-Series 1
13 90-200423 Cap, 1/2" Axle Hub, Red 2
14 4-03050 Wheel, 10" x 1.72-5", Pneumatic
White Plastic 2
VERTICAL EXPLODEDVIEW PARTS LIST
ITEMPART NO. DESCRIPTION QTY
15 90-4001 Washer, 5/16" Flat 5
16 90-2001 Nut, 5/16" ESNA 2
17 2-0103 Grommet, Rubber 3
18 5-1100 Pump, Faip MTPV2300-2
2.1 @ 2300, 7/8" Hollow Shaft 1
19 95-07102383 Base Assy, Consumer Model
Vertical Shaft 1
20 2-300812 Pump Protector, 1/4" 145° 1
21 95-07141119 ▲Key, 0.185 Sqr x 1.00" 1
22 2-010151 Bumper, Rubber, 1" w/Bolt 2
23 90-10127 Bolt, Whiz Lock, 5/16" x 2-3/4" 1
24 90-1010 Bolt, 5/16" x 1-3/4" 2
25 10-9999 Clear Lexan 1
26 10-08017 Intended For Outdoor Use,
Label 1
27 4-12802715 Nozzle, 2.7, 15° Yellow 1
28 4-16540 Nozzle, QCEM 6540 Brass 1
▲Not Shown

97-718, 96-716, 97-720, 97-719 • REV. 8/04a 19
PRESSURE WASHER Specifications
SPECIFICATIONS
Machine Pressure Nozzle Pump Unloader Engine Engine
Model GPM (PSI) Size Hosep/n Part# Part# Hp Part#
DB-232336 2.3 2300 3.0 4-0203030C 5-2102 n/a 5 5-0101
DB-232439 2.3 2400 3.0 4-0203050C 5-1863 5-3305 5.5 5-0104
DB-252739 2.5 2700 3.0 4-0203050C 5-1863 5-3305 6.5 5-01041
DB-303039 3.0 3000 3.5 4-0203050C 5-1260 5-3029 9 5-0102
DB-353239 3.5 3200 4.0 4-0204050C 5-1261 5-3029 11 5-0105
DB-383539 3.8 3500 4.0 4-0204050C 5-1262 5-3029 13 5-010721
DB-212328 2.1 2000 2.7 4-02010025M 5-1100 n/a 6 5-0323
PC2-23228 2.1 2000 2.7 4-02010025M 5-1100 n/a 6 5-0323
PC3-23326 2.3 2300 3.0 4-0203030C 5-2102 n/a 5 5-0101
PC3-24321 2.3 2400 3.0 4-0203050C 5-23127 5-3025 5.5 5-0104
PC3-27321 2.5 2700 3.0 4-0203050C 5-23027 5-3024 6.5 5-01041
PC3-30324 3.0 3000 3.5 4-0203050C 5-1760 5-3029 9 5-0102
PC4-32324 3.5 3200 4.0 4-0204050C 5-1761 5-3029 11 5-0105
PC4-35324 3.8 3500 4.0 4-0204050C 5-1762 5-3029 13 5-010721
DC-232336 2.3 2300 3.0 4-0203030C 5-2102 n/a 5 5-0101
DC-232437 2.3 2400 3.0 4-0203050C 5-1630 5-3151 5.5 5-0104
DC-252737 2.5 2700 3.0 4-0203050C 5-1630 5-3151 6.5 5-01041
DC-303037 3.0 3000 3.5 4-0203050C 5-1960 5-3029 9 5-0102
DC-353237 3.5 3200 4.0 4-0204050C 5-1961 5-3029 11 5-0105
DC-383537 3.8 3500 4.0 4-0204050C 5-1962 5-3029 13 5-010721
DC-212328 2.1 2000 2.7 4-02010025M 5-1100 n/a 6 5-0323
DG-232336 2.3 2300 3.0 4-02093450BC 5-2102 n/a 5 5-0101
DG-232437 2.3 2400 3.0 4-02093450BC 5-1630 5-3151 5.5 5-0104
DG-252737 2.5 2700 3.0 4-02093450BC 5-1630 5-3151 6.5 5-01041
DG-303037 3.0 3000 3.5 4-02093450BC 5-1960 5-3029 9 5-0102
DG-353237 3.5 3200 4.0 4-02073450RC 5-1961 5-3029 11 5-0105
DG-383537 3.8 3500 4.0 4-02073450RC 5-1962 5-3029 13 5-010721
DG-212328 2.1 2000 2.7 4-02010025M 5-1100 n/a 6 5-0323