SHOR-LINE KAT & PUPPY PORTALS User manual

KAT & PUPPY
PORTALS
ASSEMBLY GUIDE
Save This Guide For Future Reference
PN: 006.0000.30 January 2019

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INTRODUCTION
Introduction
Thank you for purchasing Shor-Line products. As a leader in animal care equipment, our
commitment to provide quality products and personable customer service is the same as it
was in 1927.
This Guide provides information regarding the installation, use, and care of your Shor-Line
product. Keep this Guide in a safe and convenient place for reference.
For further questions, to purchase additional products, or to replace a lost or damaged
Guide, please feel free to contact Shor-Line:
SHOR-LINE
Schroer Manufacturing Company
511 Osage Ave.
Kansas City, Kansas 66105, USA
PHONE: [phone]
LOCAL: 913.281.1500
FAX: [phone]
EMAIL: [email protected]
WEB ADDRESS: SHOR-LINE.com
SHOR-LINE LIMITED
Vale Business Park Llandow,
Vale of Glamorgan CF71 7PF
United Kingdom
PHONE: [phone]
FAX: [phone]
EMAIL: [email protected]
WEB ADDRESS: SHOR-LINE.co.uk
Shor-Line may provide instructions that supplement or supersede this Guide at any time.
Contact Shor-Line to ensure the Guide is the latest version.
During installation, if a contradiction between this Guide, existing conditions, or local
regulations arise, contact a Shor-Line representative before proceeding with installation.
Visit Shor-line.com for a full list of TERMS AND CONDITIONS.
© Copyright 2019 Schroer Manufacturing Company. All rights reserved.
READ THIS GUIDE COMPLETELY BEFORE INSTALLATION AND USE AND
THOROUGHLY UNDERSTAND AND FOLLOW ALL SAFETY INSTRUCTIONS.
WEAR PERSONAL PROTECTIVE EQUIPMENT, such as, but not limited to, eye
protection, back support brace, and gloves during installation. Failure to do so could
result in SERIOUS INJURY.
This product is intended to be used for animals only. Do not use for anything other than
the intended purpose.
INTRODUCTION

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INTRODUCTION
Introduction.................................................................................................. ii
GENERAL INFORMATION
General information .....................................................................................1
Safety Alert Symbol ............................................................................................................ 1
Personal Protective Equipment (PPE)................................................................................ 1
Safety Warnings Included In This Guide ............................................................................ 2
SECTION ONE, PRE-ASSEMBLY
Shipment Inventory And Inspection .............................................................3
Shipment Inventory....................................................................................................... 3
Shipment Inspection ..................................................................................................... 3
Damage Reporting........................................................................................................ 3
Hole Template..................................................................................................................... 3
Parts List............................................................................................................................. 4
Tools And Equipment.......................................................................................................... 5
SECTION TWO, ASSEMBLY PROCEDURES
Assembly Procedures..................................................................................6
Cage Preparation ............................................................................................................... 6
Portal Location.............................................................................................................. 6
Cage Door Removal ..................................................................................................... 7
Portal Hole.......................................................................................................................... 8
Template ....................................................................................................................... 8
Mark/Punch Starter Hole .............................................................................................. 9
Drill Starter Hole ......................................................................................................... 10
Portal Hole Cut ........................................................................................................... 10
Portal Installation .............................................................................................................. 12
Spacer Installation ...................................................................................................... 12
Flange Components Installation ................................................................................. 13
Door Installation.......................................................................................................... 14
SECTION THREE, OPERATION & MAINTENANCE
Portal Use And Care ..................................................................................16
Door Operation ................................................................................................................. 16
Opening and Closing the Portal Door ......................................................................... 16
General Maintenance & Care ........................................................................................... 17
Maintenance Recommendations ................................................................................ 17
Care Recommendations ............................................................................................ 17
SECTION FOUR, TERMS & CONDITIONS
Terms And Conditions................................................................................18
Damaged Freight Procedures .......................................................................................... 18
Limited Warranty ......................................................................................20
Limitation Of Liability................................................................................................... 20
Contact Information ...................................................................................21
CONTENTS

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GENERAL INFORMATION
General information
Refer to the Guide, images and content to assist with the installation of the product.
Throughout the Guide, safety notices provide help for a successful installation.
SAFETY FIRST!
Shor-Line uses the following symbols and signal words to identify potential hazards or
unsafe practices:
Safety Alert Symbol
Indicates a potential personal injury hazard exists. It is important to heed any safety
warning information associated with this alert symbol.
Signal Words for Hazard Alerting Safety Messages
Indicates a hazardous situation which, if not avoided, WILL result in serious injury
or death.
Indicates a hazardous situation which, if not avoided, COULD result in serious injury
or death.
Indicates a hazardous situation which, if not avoided, COULD result in minor or
moderate injury.
Important Information Symbol
Indicates information considered important but not directly hazard related.
Personal Protective Equipment (PPE)
PPE refers to protective clothing or other equipment designed to protect against injury. It
is the responsibility of the client/installer to ensure all local and federal codes are adhered
to during the installation and assembly of this product. Included is a list of PPE items
suggested, but not limited to, protective equipment to help complete the installation safely.
• Eye protection • Gloves
• Metatarsal, foot protection • Back Support Brace
• Ear protection
SHOR-LINE makes no guarantee, implied or otherwise, that the information included in
this Guide will be complete or failsafe, or that the information will prevent an injury from
occurring. Standard measures described may not reect the full extent of all steps that may
need to be taken in any given emergency instance.
California Proposition 65 Warning
This product can expose you to chemicals
including chromium, which are known to the
state of California to cause cancer. For more
information go to: www.P65Warnings.ca.gov
SAFETY

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Safety Warnings Included In This Guide
READ THIS GUIDE COMPLETELY BEFORE INSTALLATION AND USE AND
THOROUGHLY UNDERSTAND AND FOLLOW ALL SAFETY INSTRUCTIONS.
DO NOT use a plasma cutter to cut the Portal hole. Plasma cutters can create excessive
heat that can result in severe burns or re which will cause SERIOUS PERSONAL
INJURY OR DEATH.
PRIOR TO DRILLING OR CUTTING A CAGE PANEL, ALWAYS INSPECT the space
between the cage panels to be sure there are no electrical wires or other obstructions
present. Cutting into live wires or other obstructions can result in electrical shock
which will cause SERIOUS PERSONAL INJURY OR DEATH or property damage.
Installation of the Portal MUST BE COMPLETED BY A QUALIFIED INSTALLER familiar
with sheet metal manipulation/modications. Cutting or drilling into metal cages can
produce sharp or jagged edges which could cause serious lacerations which, if not
avoided, could result in SERIOUS INJURY OR DEATH.
Stay clear of and DO NOT TOUCH exposed cut steel. Cutting or drilling into metal cages
can produce sharp or jagged edges which could cause serious lacerations which, if not
avoided, could result in SERIOUS INJURY OR DEATH.
Stainless steel cages are heavy. Enlist help and USE SAFE LIFTING PRACTICES when
removing any cages from or placing cages back into the cage bank to avoid risk of
SERIOUS INJURY OR DEATH.
WEAR PERSONAL PROTECTIVE EQUIPMENT, such as, but not limited to, eye
protection, ear protection, and gloves during installation. Failure to do so could result
in SERIOUS INJURY OR DEATH.
This product is intended to be used for animals only. Do not use for anything other than
the intended purpose.
Be sure to secure long hair or loose tting clothing during installation. Long hair or
loose tting clothing can become ensnared on exposed (cut) stainless steel edges and
cutting tools, and if not avoided, could result in minor or moderate injury.
Keep hands clear of possible pinch areas when moving parts, which if not avoided,
could result in minor to moderate injury.
SHOR-LINE is not responsible for replacing mis-cut or damaged cages.
During cleaning and maintenance, DO NOT pull the Portal Door away from the cage
wall. Injury or damage to property could occur.
SAFETY

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SECTION ONE, PRE-ASSEMBLY
Shipment Inventory And Inspection
Shipment Inventory
At arrival, unpack and inspect the shipment to ensure it is complete and free of damages
that may have occurred during shipping. Compare the packing list with the shipment to
ensure all parts/components have been received in good condition. See FIGURES 1.1-1.2
Avoid using razor blade or cutting devices, product surfaces scratch easily.
Shipment Inspection
While verifying the shipment contents, take a moment to inspect each component for
damage. This should be done before the shipment is signed received and accepted. If
damaged components are apparent, follow the claim procedures set forth by the carrier.
Damage Reporting
Follow the instructions within Shor-Line’s Damage and Freight Procedures. Contact Shor-
Line (800.444.1579) immediately to expedite the process.
After fteen (15) calendar days of receipt of merchandise, this policy becomes void.
Hole Template
The SHOR-LINE Portal comes complete with the
portal components, spacer, and hardware required to
complete the installation. The two cages that are to
be linked, using the Portal, will have to be modied to
receive the Portal.
The Portal does NOT include the hole Template
unless it was ordered at the time of purchase.
A .125" thick aluminum plate hole Template is
available and can be ordered to assist locating the
proposed holes in each cage. See FIGURE 1.1
The Template is useful and durable; the same
Template can be reused for each Portal installation.
It is important to locate the proposed holes perfectly aligned to each other in each
cage. The Template insures consistent location on both the left and right cages.
SHOR-LINE is not responsible for replacing mis-cut or damaged cages.
PORTAL TEMPLATES
PART # DESCRIPTION OPENING HOLE CENTER
300.2229.00 Kat Portal Hole Template - Aluminum Plate 8.5" Diameter 8-5/16" Oset (Both)
300.2334.00 Puppy Portal Hole Template - Aluminum Plate 12.5" Diameter 8-5/16" Oset (Both)
FIGURE 1.1 - Template (Kat Portal Shown)
SECTION
ONE

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Parts List
FIGURE 1.2 - Portal Assembly (Kat Portal Shown)
01
03
09
04
02
06
08
10
05
07
PORTAL ASSEMBLY CONTENTS
ITEM PART # DESCRIPTION QTY □
902.0000.30 Kat Portal - Standard Model (See Contents Below)
01 • Portal - Female Flange (Marked "B") 1□
02 • Portal - Male Flange (Marked "A") 1□
03 • Portal - Door Panel 1 □
04 • 181.9020.06 • Kat Portal - Standard Model, 2" Wide Spacer (Styles Vary) 1□
• 802.0000.25 Hardware Kit (See Contents Below)
05 • #8-16x1 Pan Hd Phillips, Hi-Lo, Stainless Steel 2□
06 • #10-32x1.5 Truss Hd Phillips, Stainless Steel 2□
07 • #10-0.668x0.203 Flat Washer, Stainless Steel 2□
08 • .250x0.682x0.328 Wave Washer, Stainless Steel 1□
09 • Quick Release Pin Assembly 1□
10 • Short Nylon Stando Spacer (Kat Portal) 2□
NOT SHOWN • Long Nylon Stando Spacer (Puppy Portal) 2□
PORTAL CONFIGURATIONS
PART # DESCRIPTION OPENING APPLICATION
902.0000.30 Kat Portal - Standard Model (See FIGURE 1.2) 6.25 wide x 7.5" tall Standard 2" Gap Cage
• 181.9020.06 • Kat Portal, 2" Wide Spacer (Styles Vary)
902.0000.31 Kat Portal - Narrow Model 6.25 wide x 7.5" tall Cat Condo 1.5" Gap
• Spacer Not Required
902.0000.32 Kat Portal - Wide Model (Custom Depth Portal) 6.25 wide x 7.5" tall Wide 3" Gap Cage
• Spacer Customer Provided
902.0000.33 Puppy Portal - Standard Model 10.25 wide x 11.5" tall Standard 2" Gap Cage
• 181.9020.10 • Puppy Portal Spacer, 2" Wide (Styles Vary)
902.0000.34 Puppy Portal - Wide Model 10.25 wide x 11.5" tall Wide 3" Gap Cage
• Spacer Customer Provided
SECTION ONE

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Tools And Equipment
Tools and equipment required to complete the installation can vary depending on the task at
hand and type of construction method employed. Below is a list of tools and equipment used
in the installation procedures outlined in this Guide. Techniques may vary.
Installation of the Portal MUST BE COMPLETED BY A QUALIFIED INSTALLER familiar
with sheet metal manipulation/modications. Cutting or drilling into metal cages can
produce sharp or jagged edges which could cause serious lacerations which, if not
avoided, could result in SERIOUS INJURY OR DEATH.
TOOLS LIST
ITEM DESCRIPTION
01 MEASURING TAPE
02 PAINT PEN OR MARKER
03 CLEAN/SOFT TOWELS
04 RUBBING ALCOHOL
05 HAMMER (NOT SHOWN)
06 PUNCH
07 DRILL, STARTER DRILL BIT (NOT SHOWN)
08 STEP HOLE DRILL BIT (UP TO 1/2")
09 STEP HOLE DRILL BIT (UP TO 1-1/2")
10 SHEER NIBBLER
11 SILICONE (CLEAR)
12 PHILLIPS HEAD SCREWDRIVER (#2)
13 PHILLIPS HEAD SCREWDRIVER (#3)
01
1103
10
04
02
06 08
09
13 12
WEAR PERSONAL PROTECTIVE EQUIPMENT, such as, but not limited to, eye
protection, ear protection, and gloves during installation. Failure to do so could result
in SERIOUS INJURY OR DEATH.
Be sure to secure long hair or loose tting clothing during installation. Long hair or
loose tting clothing can become ensnared on exposed (cut) stainless steel edges and
cutting tools, and if not avoided, could result in minor or moderate injury.
Ensure the tools are properly maintained. Drill bits and cutting heads should be in
good order. Use drilling oil as required.
SECTION ONE

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SECTION TWO, ASSEMBLY PROCEDURES
Assembly Procedures
Cage Preparation
Portal Location
The following instructions include the steps and precautions to install one Portal between
two cages that are a part of a cage bank. Repeat the procedures for each Portal installation.
Installation of the Portal MUST BE COMPLETED BY A QUALIFIED INSTALLER familiar
with sheet metal manipulation/modications. Cutting or drilling into metal cages can
produce sharp or jagged edges which could cause serious lacerations which, if not
avoided, could result in SERIOUS INJURY OR DEATH.
The Template can be used to mark the Portal hole location from the inside of the cage
and can also be used to locate the holes from the outside of the cage. Depending on the
size of the proposed cages, it may be determined that hole placement and cutting may
be easier from the outside of the cage. The Trim Plates (#3 Phillips Head Screwdriver)
will have to be removed and the cages will have to be removed from the bank for this
type of installation.
Stainless steel cages are heavy. Enlist help and USE SAFE LIFTING PRACTICES when
removing any cages from or placing cages back into the cage bank to avoid risk of
SERIOUS INJURY OR DEATH.
Any cages removed during the hole cutting process will have to be reinstalled in the cage
bank before continuing with the Portal installation.
For the purpose of these instructions each cage will have a unique identier, the cage on the
right is "CAGE ONE" and the cage on the left is considered "CAGE TWO". See FIGURE 2.1
FIGURE 2.1 - Cage Identication (Example)
CAGE
ONE
CAGE
TWO
SECTION
TWO

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Cage Door Removal
Door hinges may vary depending on the release model of the cages. Type III cages
are used for this procedure. Contact SHOR-LINE for door removal procedures for older
model cages.
STEP 1: Ensure both proposed cages are cleared of animals, bedding, and are
thoroughly clean.
STEP 2: Remove the door from the Cage.
A: Unlatch and swing door to the open position (90 degrees). See FIGURE 2.2
Keep hands clear of possible pinch areas when moving parts, which if not avoided,
could result in minor to moderate injury.
B: Lift the door upward and slide the door from the hinges. Set away from the work
area. See FIGURE 2.3
STEP 3: Repeat the door removal steps for each Cage to be tted with a Portal.
FIGURE 2.3 - Cage Door Removal
FIGURE 2.2 - Cage Door Removal
SECTION TWO