Show Tec 40312 User manual

LED Aircone DMX V1
Highlite International B.V. – Vestastraat 2 – 6468 EX – Kerkrade – the Netherlands
Ordercode: 40312
MANUAL
ENGLISH

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Ordercode: 40312
LED Aircone DMX
Table of contents
Warning ............................................................................................................................................................................... 2
Safety Instructions ......................................................................................................................................................... 2
Operating Determinations .......................................................................................................................................... 4
Rigging ............................................................................................................................................................................ 4
Connection with the mains......................................................................................................................................... 4
Return Procedure .......................................................................................................................................................... 5
Claims .............................................................................................................................................................................. 5
Description of the device ................................................................................................................................................. 6
Features .......................................................................................................................................................................... 6
Frontside.......................................................................................................................................................................... 6
Installation ........................................................................................................................................................................... 7
Set Up and Operation ....................................................................................................................................................... 7
Control Modes ............................................................................................................................................................... 7
One LED Aircone (Sound-controlled) .................................................................................................................... 7
One LED Aircone (AUTO Mix Color Control) ......................................................................................................... 8
One LED Aircone (Manual Control) ....................................................................................................................... 8
Multiple LED Aircones (DMX Control) ..................................................................................................................... 8
Fixture Linking ...............................................................................................................................................................10
Data Cabling ...............................................................................................................................................................10
DIP switch setting for DMX Mode .............................................................................................................................11
DMX Address Quick Reference Chart .................................................................................................................12
DMX Channels .................................................................................................................................................................13
6 channels .................................................................................................................................................................13
Maintenance ....................................................................................................................................................................14
Replacing the Fuse .....................................................................................................................................................14
Troubleshooting ...............................................................................................................................................................15
No Light .........................................................................................................................................................................15
No Response to DMX..................................................................................................................................................15
Product Specifications ....................................................................................................................................................17
Dimensions ........................................................................................................................................................................18

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Ordercode: 40312
LED Aircone DMX
Warning
Unpacking Instructions
Immediately upon receiving this product, carefully unpack the carton and check the contents to ensure
that all parts are present, and have been received in good condition. Notify the dealer immediately and
retain packing material for inspection if any parts appear damaged from shipping or the carton itself
shows signs of mishandling. Save the carton and all packing materials. In the event that a fixture must be
returned to the factory, it is important that the fixture be returned in the original factory box and packing.
Your shipment includes:
●Showtec LED Aircone DMX with 1m powercable
●User manual
LED Expected Lifespan
LEDs gradually decline in brightness over time. HEAT is the dominant factor that leads to the acceleration
of this decline. Packaged in clusters, LEDs exhibit higher operating temperatures than in ideal or singular
optimum conditions. For this reason when all color LEDs are used at their fullest intensity, life of the LEDs is
significantly reduced. If improving your lifespan expectancy is of a higher priority, place care in providing
for lower operational temperatures. This may include climatic-environmental and the reduction of overall
projection intensity.
Safety Instructions
Every person involved with the installation, operation and maintenance of this device has to:
●be qualified
●follow the instructions of this manual
Before your initial start-up, please make sure that there is no damage caused by transportation. Should
there be any, consult your dealer and do not use the device.
To maintain perfect condition and to ensure a safe operation, it is absolutely necessary for the user to
follow the safety instructions and warning notes written in this manual.
Please consider that damages caused by manual modifications to the device are not subject to
warranty.
This device contains no user-serviceable parts. Refer servicing to qualified technicians only.

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LED Aircone DMX
IMPORTANT:
The manufacturer will not accept liability for any resulting damages caused by the non-observance of
this manual or any unauthorized modification to the device.
•Never let the power-cord come into contact with other cables! Handle the power-cord and all
connections with the mains with particular caution!
•Never remove warning or informative labels from the unit.
•Never use anything to cover the ground contact.
•Never place any material over the lens.
•Never look directly into the light source.
•Never leave any cables lying around.
•Do not insert objects into air vents.
•Do not connect this device to a dimmerpack.
•Do not switch the device on and off in short intervals, as this would reduce the device’s life.
•Do not touch the device’s housing bare-handed during its operation. Allow the fixture to cool for at
least 5 minutes before handling.
•Do not shake the device. Avoid brute force when installing or operating the device.
•Only use device indoor, avoid contact with water or other liquids.
•Only operate the fixture after having checked that the housing is firmly closed and all screws are
tightly fastened.
•Only operate the device after having familiarized with its functions.
•Avoid flames and do not put close to flammable liquids or gases.
•Always keep case closed while operating.
•Always allow free air space of at least 50 cm around the unit for ventilation.
•Always disconnect power from the mains, when device is not used or before cleaning! Only handle
the power-cord by the plug. Never pull out the plug by tugging the power-cord.
•Make sure that the device is not exposed to extreme heat, moisture or dust.
•Make sure that the available voltage is not higher than stated on the rear panel.
•Make sure that the power-cord is never crimped or damaged. Check the device and the power-
cord from time to time.
•If the lens is obviously damaged, it has to be replaced. So that its functions are not impaired, due to
cracks or deep scratches.
•If device is dropped or struck, disconnect mains power supply immediately. Have a qualified
engineer inspect for safety before operating.
•If the device has been exposed to drastic temperature fluctuation (e.g. after transportation), do not
switch it on immediately. The arising condensation water might damage your device. Leave the
device switched off until it has reached room temperature.
•If your Showtec device fails to work properly, discontinue use immediately. Pack the unit securely
(preferably in the original packing material), and return it to your Showtec dealer for service.
•For adult use only. Device must be installed out of the reach of children. Never leave the unit running
unattended.
•Never attempt to bypass the thermostatic switch or fuses.
•For replacement use fuses of same type and rating only.
•The user is responsible for correct positioning and operating of the LED Aircone DMX. The
manufacturer will not accept liability for damages caused by the misuse or incorrect installation of
this device.
•This device falls under protection class I. Therefore it is essential to connect the yellow/green
conductor to earth.
•During the initial start-up some smoke or smell may arise. This is a normal process and does not
necessarily mean that the device is defective.
•Repairs, servicing and electric connection must be carried out by a qualified technician.
•WARRANTY: Till one year after date of purchase.
•

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LED Aircone DMX
Operating Determinations
●This device is not designed for permanent operation. Consistent operation breaks will ensure that the
device will serve you for a long time without defects.
●The minimum distance between light-output and the illuminated surface must be more than 1 meter.
●The maximum ambient temperature ta = 40°C must never be exceeded.
●The relative humidity must not exceed 50 % with an ambient temperature of 40° C.
●If this device is operated in any other way, than the one described in this manual, the product may
suffer damages and the warranty becomes void.
●Any other operation may lead to dangers like short-circuit, burns, electric shock, crash etc.
You endanger your own safety and the safety of others!
Rigging
Please follow the European and national guidelines concerning rigging, trussing and all
other safety issues.
Do not attempt the installation yourself !
Always let the installation be carried out by an authorized dealer !
Procedure:
●If the LED Aircone is lowered from the ceiling or high joists, professional trussing systems have to be
used.
●Use a clamp to mount the LED Aircone, with the mounting-bracket, to the trussing system.
●The LED Aircone must never be fixed swinging freely in the room.
●The installation must always be secured with a safety attachment, e.g. an appropriate safety net or
safety-cable.
●When rigging, derigging or servicing the LED Aircone, always make sure, that the area below the
installation place is blocked and staying in the area is forbidden.
Improper installation can cause serious damage to people and property !
Connection with the mains
Connect the device to the mains with the power-plug.
Always pay attention, that the right color cable is connected to the right place.
International
EU Cable
UK Cable
US Cable
Pin
L
BROWN
RED
YELLOW/COPPER
PHASE
N
BLUE
BLACK
SILVER
NEUTRAL
YELLOW/GREEN
GREEN
GREEN
PROTECTIVE GROUND
Make sure that the device is always connected properly to the earth!
Improper installation can cause serious damage to people and property!

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LED Aircone DMX
Return Procedure
Returned merchandise must be sent prepaid and in the original packing, call tags will not be issued.
Package must be clearly labeled with a Return Authorization Number (RMA number). Products returned
without an RMA number will be refused. Highlite will not accept the returned goods or any responsibility.
Call Highlite 0031-455667723 or mail [e-mail] and request an RMA prior to shipping the fixture.
Be prepared to provide the model number, serial number and a brief description of the cause for the
return. Be sure to properly pack fixture, any shipping damage resulting from inadequate packaging is the
customer’s responsibility. Highlite reserves the right to use its own discretion to repair or replace
product(s). As a suggestion, proper UPS packing or double-boxing is always a safe method to use.
Note: If you are given an RMA number, please include the following information on a piece of paper
inside the box:
01) Your name.
02) Your address.
03) Your phone number.
04) A brief description of the symptoms.
Claims
The client has the obligation to check the delivered goods immediately upon delivery for any short-
comings and/or visible defects, or perform this check after our announcement that the goods are at their
disposal. Damage incurred in shipping is the responsibility of the shipper; therefore the damage must be
reported to the carrier upon receipt of merchandise.
It is the customer's responsibility to notify and submit claims with the shipper in the event that a fixture is
damaged due to shipping. Transportation damage has to be reported to us within one day after receipt
of the delivery.
Any return shipment has to be made post-paid at all times. Return shipments must be accompanied with
a letter defining the reason for return shipment. Non-prepaid return shipments will be refused, unless
otherwise agreed in writing.
Complaints against us must be made known in writing or by fax within 10 working days after receipt of the
invoice. After this period complaints will not be handled anymore.
Complaints will only then be considered if the client has so far complied with all parts of the agreement,
regardless of the agreement of which the obligation is resulting.

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LED Aircone DMX
Description of the device
Features
The Showtec LED Aircone DMX is a laser effect with high output and great effects.
•Never change lamps again!
•Power Input: AC 240V, 50Hz
•Power Consumption: 150 Watt
•183 LEDs (63 Red, 57 Green, 63 Blue)
•Control Modes: DMX-512, Built-in Programs, Manual, Sound
•3-pin DMX In and 3-pin DMX Out
•Dipswitches for all settings
•Compact strong metal housing
•Sound-controlled via built-in microphone
•6 DMX Channels
•Fuse: T1AL/250V
•Dimensions: Ø475 x 165 mm (DxH)
•Weight: 10,1 Kg
Frontside
Fig. 01
01) LED module
02) Ground/Earth Connection
03) Fan
04) Power cable 1m
05) Microphone
06) Protection cover for dispwitches
07) 3-pin DMX Out (cable 1,4m)
08) 3-pin DMX In (cable 1,4m)
09) Mounting bracket
10) Ground/Earth Connection
11) Fuse T1AL/250V

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LED Aircone DMX
Installation
Remove all packing materials from the LED Aircone DMX. Check if all foam and plastic padding is
removed. Connect all cables.
Do not supply power before the whole system is set up and connected properly.
Always disconnect from electric mains power supply before cleaning or servicing.
Damages caused by non-observance are not subject to warranty.
Set Up and Operation
Follow the directions below, as they pertain to your preferred operation mode.
Before plugging the unit in, always make sure that the power supply matches the product specification
voltage. Do not attempt to operate a 120V specification product on 230V power, or vice versa.
Connect the device to the main power supply. The device can be music-controlled by its built-in
microphone.
To use the Dipswitches, you first have to unscrew the protection cover.
Fig. 02
Control Modes
There are 4 modes:
Sound-controlled
Auto Mix Color
Manual Mode
DMX
One LED Aircone (Sound-controlled)
12) When dipswitch #10 is turned on, the Aircone will automatically change its color to the beat of the
music.
13) With the Audio Sensitivity control you can adjust its music-sensitivity.

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LED Aircone DMX
One LED Aircone (AUTO Mix Color Control)
01) When dipswitch #9 and #10 are turned on, the LED Aircone is in AUTO Mix Color Mode.
Dipswitches #1 - #7 control the changing speed.
One LED Aircone (Manual Control)
01) When the dipswitches #8, #9 and #10 are turned on, the LED Aircone is in Manual Mode
Dip Switches #1 and #2 control the brightness of the Red LEDs.
Dip Switches #3 and #4 control the brightness of the Green LEDs.
Dip Switches #5 and #6 control the brightness of the Blue LEDs.
Brightness grades, Example RED :
00
Dipswitch Setting:
= 0%
10
Dipswitch Setting:
= 25%
01
Dipswitch Setting:
= 50%
11
Dipswitch Setting:
= 100%
Multiple LED Aircones (DMX Control)
01) When all dipswitches are turned off, the LED Aircone is in DMX Mode.
02) Fasten the effect light onto firm trussing (Use a 30-kg rated or stronger C-clamp bolted onto the
Showtec LED Aircone bracket) or set the LED Aircone down on any flat surface. Leave at least 0,5
meter on all sides for air circulation.
03) Plug the end of the electric mains power cord into a proper electric power supply socket.
04) Use a 3-pin XLR cable to connect the LED Aircones.
The pins:
01) Earth
02) Signal (-)
03) Signal (+)

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LED Aircone DMX
LED Aircone
Address Value:
DMX Dip Switches "ON"
Unit 1
1
Unit 2
7
Unit 3
13
Unit 4
19
05) Link the units as shown in Fig. 03, connect a DMX signal cable from the first unit's DMX "out" socket to
the second unit's "in" socket. Repeat this process to link the second, third, and fourth units. You can
use the same functions on the master device as described on page 7+8 (Built-in or Sound-
controlled). This means on the master device you can set your desired operation Mode and all slave
devices will react the same as the master device.
06) Supply electric power: Plug electric mains power cords into each unit's IEC socket, then plug the
other end of the mains power cord into proper electric power supply sockets, starting with the first
unit. Do not supply power before the whole system is set up and connected properly.
Multiple LED Aircones DMX Set Up
Fig. 03
Note: Link all cables before connecting electric power

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LED Aircone DMX
Fixture Linking
You will need a serial data link to run light shows of one or more fixtures using a DMX-512 controller or to
run synchronized shows on two or more fixtures set to a master/slave operating mode. The combined
number of channels required by all the fixtures on a serial data link determines the number of fixtures the
data link can support.
Important:
Fixtures on a serial data link must be daisy chained in one single line. To comply with the
EIA-485 standard no more than 30 devices should be connected on one data link.
Connecting more than 30 fixtures on one serial data link without the use of a DMX optically
isolated splitter may result in deterioration of the digital DMX signal.
Maximum recommended DMX data link distance: 100 meters
Maximum recommended number of fixtures on a DMX data link: 30 fixtures
Data Cabling
To link fixtures together, you must obtain data cables. You can purchase DAP Audio certified DMX cables
directly from a dealer/distributor or construct your own cable. If you choose to create your own cable
please use data-grade cables that can carry a high quality signal and are less prone to electromagnetic
interference.
DAP Audio Certified DMX Data Cables
• DAP Audio cable for all-round use. bal. XLR/M 3 p. > XLR/F 3 p.
Ordercode FL01150 (1,5m.), FL013 (3m.), FL016 (6m.), FL0110 (10m.), FL0115 (15m.), FL0120 (20m.).
• DAP Audio cable for the demanding user with exceptional audio-qualities and connector made by
Neutrik®. Ordercode FL71150 (1,5m.), FL713 (3m.), FL716 (6m.), FL7110 (10m.).
The LED Aircone DMX can be operated with a controller in control mode or without the controller in
stand-alone mode.

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LED Aircone DMX
DIP switch setting for DMX Mode
DMX products must have their own unique address to receive DMX signals.
Addresses on the LED Aircone DMX are set by flipping the appropriate DMX DIP switches.
You need to know that DMX address settings are the sum of the DIP switch values.
A standard DMX address for a Showtec LED Aircone, which has 6 channels is as follows:
Example 1
LED Aircone
Address Value
DMX DIP Switches "ON"
Unit 5
25
#1 , #4, #5
Switch
Value
#1
1
#4
8
#5
16 +
Total sum
25
Explanation: Since each unit has 6 channels, each address advances 6 values (See Address Value
above).
Once address values are determined, add DMX dip switch values to obtain the appropriate address
(DMX Dip Switches "ON") for each unit. Flip appropriate DMX dip switches on each unit.
Example 2
02) If you want to give a LED Aircone a DMX address 133, you first have to find the number 133 in the
DMX Address Quick Reference Chart (see page 12).
03) Then look at the left side (DIP Switches #1-#5) horizontally from 133.
In the table you will see that #1=ON, #2=OFF, #3=ON, #4=OFF, #5=OFF.
04) Finally, look at the upper side of the table (DIP Switches #6-#9) vertically from 133.
In the table below you will see that #6=OFF, #7=OFF, #8=ON, #9=OFF.

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LED Aircone DMX
DMX Address Quick Reference Chart

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LED Aircone DMX
DMX Channels
6 channels
Channel 1 – Red (CH6 must be set between 0-31 and CH4 between 0-7 )
0
OFF
1-255
Red LED intensity control, from 0 to 100%
Channel 1 – Fade Out, Fade In or Fade In & Fade Out ON/OFF (CH6 must be set between 32-127 )
0-7
OFF
8-255
ON
Channel 1 – No Function when CH6 is set between 128-255
Channel 2 – Green (CH6 must be set between 0-31 and CH4 between 0-7 )
0
OFF
1-255
Green LED intensity control, from 0 to 100%
Channel 2 – Fade Out, Fade In or Fade In & Fade Out ON/OFF (CH6 must be set between 32-127 )
0-7
OFF
8-255
ON
Channel 2 – No Function when CH6 is set between 128-255
Channel 3 –Blue (CH6 must be set between 0-31 and CH4 between 0-7 )
0
OFF
1-255
Blue LED intensity control, from 0 to 100%
Channel 3 – Fade Out, Fade In or Fade In & Fade Out ON/OFF (CH6 must be set between 32-127 )
0-7
OFF
8-255
ON
Channel 3 – No Function when CH6 is set between 128-255
Channel 4 – Macro/Preset Colors (CH6 must be set between 0-31 )
0-7
OFF
8-255
Macro ON
Channel 4 – No Function when CH6 is set between 32-255
Channel 5 – Strobe (CH6 must be set between 0-31 )
0-15
No function
16-255
Strobe with 16 adjustable speeds
Channel 5 – Speed (CH6 must be set between 32-223 )
0-255
From slow to fast
Channel 5 – No Function when CH6 is set between 224-255 )
Channel 6 – Modi
0-31
Color Setting
32-63
Lightness decreasing (Fade Out)
64-95
Lightness increasing (Fade In)

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LED Aircone DMX
96-127
Fade Out & In Mode
128-159
Automatically Mix Color
160-191
3-color flash in turn (Chase)
192-223
7-color flash in turn (Chase)
223-255
Sound-controlled
Maintenance
The Showtec LED Aircones requires almost no maintenance. However, you should keep the unit clean.
Otherwise, the fixture’s light-output will be significantly reduced.
Disconnect the mains power supply and then wipe the cover with a damp cloth. Wipe the front glass
panel clean with glass cleaner and a soft cloth. Do not use alcohol or solvents. The front glass panel will
require weekly cleaning, as smoke-fluid tends to build up residues, reducing the light-output very quickly.
Do not immerse in liquid.
Keep connections clean. Disconnect electric power, and then wipe the DMX and audio connections
with a damp cloth. Make sure connections are thoroughly dry before linking equipment or supplying
electric power.
The operator has to make sure that safety-relating and machine-technical installations are to be
inspected by an expert after every year in the course of an acceptance test.
The operator has to make sure that safety-relating and machine-technical installations are to be
inspected by a skilled person once a year.
The following points have to be considered during the inspection:
01) All screws used for installing the device or parts of the device have to be tightly connected and must
not be corroded.
02) There may not be any deformations on housings, fixations and installation spots.
03) Mechanically moving parts like axles, eyes and others may not show any traces of wearing.
04) The electric power supply cables must not show any damages or material fatigue.
Replacing the Fuse
Power surges, short-circuit or inappropriate electrical power supply may cause a fuse to burn out. If the
fuse burns out, the product will not function whatsoever. If this happens, follow the directions below.
01) Unplug the unit from electric power source.
02) Insert a screwdriver into the slot in the fuse cover. Turn the screwdriver to the left, at the same time
gently push a bit (Turn and Push). The fuse will come out.
03) Remove the used fuse. If brown or unclear, it is burned out.
04) Insert the replacement fuse into the holder where the old fuse was. Reinsert the fuse cover. Be sure to
use a fuse of the same type and specification. See the product specification label for details.
Fig. 04

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LED Aircone DMX
Troubleshooting
This troubleshooting guide is meant to help solve simple problems.
If a problem occurs, carry out the steps below in sequence until a solution is found. Once the unit
operates properly, do not carry out following steps.
No Light
If the light effect does not operate properly, refer servicing to a technician.
Response: Suspect three potential problem areas as: the power supply, the laser, the fuse.
01) Power supply. Check that the unit is plugged into an appropriate power supply.
02) The LEDs. Return the LED Aircone to your Showtec dealer.
03) The fuse. Replace the fuse. See page 14 for replacing the fuse.
04) If all of the above appears to be O.K., plug the unit in again.
05) If you are unable to determine the cause of the problem, do not open the LED Aircones, as this may
damage the unit and the warranty will become void.
06) Return the device to your Showtec dealer.
No Response to DMX
Response: Suspect the DMX cable or connectors, a controller malfunction, a light effect DMX card
malfunction.
01) Check the DMX setting. Make sure that DMX addresses are correct.
02) Check the DMX cable: Unplug the unit; change the DMX cable; then reconnect to electrical power.
Try your DMX control again.
03) Determine whether the controller or light effect is at fault. Does the controller operate properly with
other DMX products? If not, take the controller in for repair. If so, take the DMX cable and the light
effect to a qualified technician.

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LED Aircone DMX
Problem
Probable cause(s)
Remedy
One or more
fixtures are
completely dead.
No power to the fixture.
●Check that power is switched on and
cables are plugged in.
Primary fuse blown.
●Replace fuse.
Fixtures reset
correctly, but all
respond erratically
or not at all to the
controller.
The controller is not connected.
●Connect controller.
3-pin XLR Out of the controller does
not match XLR Out of the first fixture
on the link (i.e. signal is reversed).
●Install a phase reversing cable between
the controller and the first fixture on the
link.
Fixtures reset
correctly, but some
respond erratically
or not at all to the
controller.
Poor data quality
●Check data quality. If much lower than
100 percent, the problem may be a
bad data link connection, poor quality
or broken cables, missing termination
plug, or a defective fixture disturbing
the link.
Bad data link connection
●Inspect connections and cables.
Correct poor connections. Repair or
replace damaged cables.
Data link not terminated with 120
Ohm termination plug.
●Insert termination plug in output jack of
the last fixture on the link.
Incorrect addressing of the fixtures.
●Check address setting.
One of the fixtures is defective and
disturbs data transmission on the
link.
●Bypass one fixture at a time until normal
operation is regained: unplug both
connectors and connect them directly
together.
●Have the defective fixture serviced by a
qualified technician.
3-pin XLR Out on the fixtures does
not match (pins 2 and 3 reversed).
●Install a phase-reversing cable between
the fixtures or swap pin 2 and 3 in the
fixture, that behaves erratically.
Shutter closes
suddenly
The laser diode has lost its index
position and the fixture is resetting
the effect.
●Contact a technician for servicing the
problem persists.
No light or laser
cuts out
intermittently
Fixture is too hot.
●Allow fixture to cool.
●Make sure air vents are not blocked.
●Turn up the air conditioning .
LEDs damaged
●Disconnect fixture and return to your
dealer.
The power supply settings do not
match local AC voltage and
frequency.
●Disconnect fixture. Check settings and
correct if necessary.

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LED Aircone DMX
Product Specifications
Model:
LED Aircone DMX
Input Voltage:
AC 240V, 50Hz
Continuous Power:
150 Watt
Fuse:
T1AL/250V
Dimensions:
Ø475 x 165 mm (DxH)
Weight:
10,1 kg
Operation and Programming
Signal pin OUT:
pin 1 earth, pin 2 (-), pin 3 (+)
Set Up and Addressing:
Dipswitches for all settings
DMX Channels:
6 channels
Signal input:
3-pin DMX signal connector IN (cable 1,4m)
Signal output:
3-pin DMX signal connector OUT (cable 1,4m)
Electro-mechanical effects
Never change lamps again!
183 LEDs (63 Red, 57 Green, 63 Blue)
Control Modes
DMX-512, Built-in Programs, Manual, Sound
Compact strong metal housing
Sound-controlled via built-in microphone
Max. ambient temperature ta:
40°C
Minimum distance:
Minimum distance from flammable surfaces:
0.5m
Minimum distance to lighted object:
1m
Design and product specifications are subject to change without prior notice.
Website: www.Showtec.info
Email: [e-mail]

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LED Aircone DMX
Dimensions

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