SICK PS30 User manual

EN
PS30
Pattern sensors
OPERATING INSTRUCTIONS

Operating instructions Pattern sensors PS30
2 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916
Copyright protection!
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are reserved by SICK AG. Reproduction of this document
is only permissible within the bounds of the statutory
regulations of copyright law. Alteration or abridgment
of the document is not permitted without the explicit
written approval of SICK AG.
Only NFPA79 applications.
Adapters including field wiring
cable are available.
See product information.
Enclosure Type 1.

© SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916 3
Operating instructions Pattern sensors PS30
Table of contents
Table of contents
1 General information........................................................................... 7
1.1 Information on the operating instructions ...............................7
1.2 Explanation of symbols .............................................................8
1.3 Limitation of liability ..................................................................9
1.4 Scope of delivery .......................................................................9
1.5 Customer service.......................................................................9
1.6 EU declaration of conformity.................................................. 10
1.7 Environmental protection....................................................... 10
2 Safety ................................................................................................ 11
2.1 Intended use ........................................................................... 11
2.2 Incorrect use ........................................................................... 11
2.3 Modicationsandconversions .............................................. 11
2.4 Requirements for skilled persons and operating
personnel ................................................................................ 12
2.5 Operational safety and particular hazards ........................... 12
2.6 Hazard warnings and operational safety .............................. 12
3 Identication .................................................................................... 13
3.1 Type label ................................................................................ 13
4 Setup and function .......................................................................... 14
4.1 Design ..................................................................................... 14
4.2 Function................................................................................... 14
4.3 Operating modes ................................................................... 15
4.3.1 Endless material operating mode........................... 15
4.3.2 Single object operating mode ................................. 16
4.4 Display and operating elements............................................ 16
4.5 Display ..................................................................................... 18
4.6 Bar graph................................................................................. 18
5 Transport and storage ..................................................................... 19
5.1 Transport ................................................................................. 19
5.2 Transport inspection............................................................... 19
5.3 Storage .................................................................................... 20

Operating instructions Pattern sensors PS30
Table of contents
4 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916
6 Mounting .......................................................................................... 21
6.1 Mounting procedure ............................................................... 21
6.2 Requirements at the mounting site....................................... 21
7 Electrical connection....................................................................... 23
7.1 Safety....................................................................................... 23
7.2 Wiring notes ............................................................................ 23
7.3 System construction............................................................... 26
7.4 Connecting the pattern sensor electrically ........................... 26
7.5 Connection diagrams ............................................................. 27
7.5.1 Connection example, supply voltage and
encoder signals........................................................ 27
7.5.2 Ethernet connection diagram ................................. 28
8 Commissioning................................................................................. 29
8.1 Steps to take ........................................................................... 29
8.2 Setting up the encoder........................................................... 30
9 Operating the sensor ....................................................................... 33
9.1 Navigation ............................................................................... 33
9.2 Selecting an option................................................................. 33
9.3 Changing the value................................................................. 34
9.4 Setting menu........................................................................... 34
9.4.1 Parameter operating mode ..................................... 34
9.4.2 Encoder type (EncTyp) parameter .......................... 35
9.4.3 Encoder resolution (EncRes) parameter ................ 35
9.4.4 Encoder direction (EncDir) parameter.................... 35
9.4.5 External teach-in parameter (ETeach) .................... 35
9.4.6 Ethernetconguration(Ethern)parameter............ 38
9.4.7 Device reset (Reset) parameter .............................. 39
9.5 Teach menu............................................................................. 40
9.5.1 Manual start-length teach-in parameter via
control panel (StaLen) ............................................. 40
9.5.2 Switching point shift parameter (OffSet)................ 41
9.5.3 Blanking areas (Blank) parameter.......................... 43
9.5.4 Specifying image areas via “AT” external signal .... 45
9.6 Monitoring menu .................................................................... 46
9.7 Info menu ................................................................................ 47

© SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916 5
Operating instructions Pattern sensors PS30
Table of contents
10 Operation via Ethernet TCP/IP ....................................................... 48
11 Operation via SOPASair .................................................................. 49
11.1 Integrating PS30 pattern sensor in the network .................. 49
11.2 Monitoring menu ................................................................... 50
11.3 Teach-in menu ....................................................................... 51
11.4 Settings menu......................................................................... 53
11.5 Device info menu.................................................................... 55
11.6 Settings (of SOPASair WebUI) menu...................................... 56
12 Cleaning and maintenance ............................................................. 57
12.1 Cleaning .................................................................................. 57
12.2 Maintenance ........................................................................... 57
13 Troubleshooting ............................................................................... 58
13.1 Possible error indicators ........................................................ 58
13.2 Troubleshooting guide ............................................................ 59
13.2.1 Errors caused by the combination pattern
sensor – encoder..................................................... 59
13.2.2 Errors caused by mounting or teaching-in ............. 61
13.2.3 Errors caused by the system................................... 62
13.2.4 Errors caused by the network connection
and SOPASair ........................................................... 63
13.3 Returns.................................................................................... 64
13.4 Disposal................................................................................... 64
14 Repairs.............................................................................................. 65
15 Technical data.................................................................................. 66
15.1 Dimensions ............................................................................. 66
15.2 Optics/Features ...................................................................... 67
15.3 Supply...................................................................................... 67
15.4 Inputs....................................................................................... 67
15.5 Outputs.................................................................................... 68
15.6 Interfaces ................................................................................ 68
15.7 Encoder ................................................................................... 68
15.8 Ambient conditions................................................................. 68
15.9 Structural design .................................................................... 69

Operating instructions Pattern sensors PS30
Table of contents
6 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916
16 Accessories ...................................................................................... 70
16.1 Connection technology........................................................... 70
16.1.1 Female cable connectors with cables .................... 70
16.1.2 Connection cable ..................................................... 70
16.1.3 Ethernet cables........................................................ 70
16.2 Mounting systems .................................................................. 71
16.2.1 Universal clamp plate .............................................. 71
16.2.2 Mounting rods .......................................................... 71
17 Licenses............................................................................................ 73
18 Menu structure................................................................................. 74
18.1 “Setup” menu ......................................................................... 74
18.2 “Monitr” menu ........................................................................ 74
18.3 “Teach” menu ......................................................................... 74
18.4 “Setting” menu ....................................................................... 75
18.5 “Info” menu............................................................................. 75
Index .......................................................................................................... 76

© SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916 7
Operating instructions Pattern sensors PS30
General information
1 General information
1.1 Information on the operating instructions
These operating instructions provide important information on how to
handlePS30patternsensorsfromSICKAG.Adherencetoallthespecied
safety notes and guidelines is a prerequisite for working safely.
You must also comply with any local work safety regulations and general
safetyspecicationsapplicabletotheuseofthepatternsensors.
Ensure that you read through these operating instructions carefully before
starting any work. They constitute an integral part of the product and
should be stored in the direct vicinity of the pattern sensors so they remain
accessible to personnel at all times.
Should the pattern sensor be passed on to a third party, these operating
instructions should be handed over with it.
NOTE!
A machine cycle as the input signal, e.g. via an encoder
or a motor feedback system, is necessary for the opera-
tion of the pattern sensor.

Operating instructions Pattern sensors PS30
General information
8 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916
1.2 Explanation of symbols
Warnings Warnings in these operating instructions are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the
danger.
These warnings must be observed at all times and care must be taken to
avoid accidents, personal injury, and material damage.
DANGER!
… indicates a situation of imminent danger, which will
lead to a fatality or serious injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may
lead to a fatality or serious injuries if not prevented.
CAUTION!
… indicates a potentially dangerous situation, which may
lead to minor/slight injuries if not prevented.
WARNING!
… indicates a possible hazardous situation which may
lead to physical damage if it is not avoided.
Tips and recommendations
NOTE!
… highlights useful tips and recommendations as well as
information for efcient and trouble-free operation.

© SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916 9
Operating instructions Pattern sensors PS30
General information
1.3 Limitation of liability
Applicable standards and regulations, the latest state of technological de-
velopment, and our many years of knowledge and experience have all been
taken into account when assembling the data and information contained in
these operating instructions.
The manufacturer accepts no liability for damage caused by:
• Failing to observe the operating instructions
• Incorrect use
• Use by untrained personnel
• Unauthorized conversions
• Technicalmodications
• Use of unauthorized spare parts/consumable parts.
With special variants, where optional extras have been ordered, or owing to
the latest technical changes, the actual scope of delivery may vary from the
features and illustrations shown here.
1.4 Scope of delivery
Included with delivery:
• PS30 pattern sensor
• Blind plug for M12 Ethernet connection
• Adjustment tool
• Optional: Accessories (→page 70, chapter 16).
Documentation enclosed for each pattern sensor:
• Quickstart
1.5 Customer service
If you require any technical information, our customer service department
will be happy to help.
See the back page for your agency.
NOTE!
Before calling, make a note of the type designation, serial
number, and software version to enable faster process-
ing. You can nd the type designation and serial number
on the type label. →See page 13, Fig. 1.
The software version can be read out via the “SWVers”
parameter on the sensor. →See page 47, 9.7.

Operating instructions Pattern sensors PS30
General information
10 © SICK AG • Advanced Industrial Sensors • Subject to change without notice • 8018916
1.6 EU declaration of conformity
→ You can download the EU declaration of conformity online from
“www.sick.com/PS30”.
1.7 Environmental protection
→ See page 64, chapter 13.4 “Disposal”.