SICK CLV61x FIELDBUS Series User manual

OPERATING INSTRUCTIONS
CLV61x Dual Port (PROFINET)
Bar code scanner

Described product
CLV61x DualPort
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Subject to change without notice

Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 5
1.4 Further information................................................................................... 6
1.5 Customer service...................................................................................... 6
2 Safety information............................................................................ 7
2.1 Correct use................................................................................................ 7
2.2 Improper use............................................................................................. 7
2.3 IP technology............................................................................................. 7
2.4 Limitation of liability................................................................................. 8
2.5 Modifications and conversions................................................................ 8
2.6 Requirements for skilled persons and operating personnel.................. 8
2.7 Hazard warnings and operational safety................................................. 9
2.8 Switching off the device........................................................................... 11
2.9 Protection of the environment................................................................. 11
2.10 Repairs...................................................................................................... 11
3 Product description........................................................................... 12
3.1 Product ID.................................................................................................. 12
3.2 Product characteristics............................................................................ 13
4 Transport and storage....................................................................... 19
4.1 Transport................................................................................................... 19
4.2 Transport inspection................................................................................. 19
4.3 Storage...................................................................................................... 19
5 Mounting............................................................................................. 20
5.1 Overview of mounting procedure............................................................. 20
5.2 Scope of delivery....................................................................................... 20
5.3 Preparation for mounting......................................................................... 20
5.4 Mounting location..................................................................................... 22
5.5 Mounting the device................................................................................. 25
6 Electrical installation........................................................................ 26
6.1 Safety......................................................................................................... 26
6.2 Prerequisites for the safe operation of the device in a system............. 27
6.3 Pin allocation of the connections............................................................ 30
6.4 Wiring the PROFINET interface................................................................ 32
7 Commissioning.................................................................................. 34
7.1 Overview of the commissioning steps..................................................... 34
7.2 Install and launch the SOPAS ET configuration software...................... 34
7.3 Adjust the device...................................................................................... 35
CONTENTS
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8 Operation............................................................................................ 36
8.1 Operating and status indicators.............................................................. 36
9 Maintenance...................................................................................... 38
9.1 Maintenance............................................................................................. 38
9.2 Cleaning..................................................................................................... 38
10 Troubleshooting................................................................................. 41
10.1 Overview of possible errors and faults.................................................... 41
10.2 Detailed fault analysis.............................................................................. 41
10.3 Status log.................................................................................................. 42
10.4 Customer service...................................................................................... 42
10.5 Replacing the device................................................................................ 42
11 Decommissioning............................................................................. 44
11.1 Disposal..................................................................................................... 44
12 Technical data.................................................................................... 45
12.1 optical lens system................................................................................... 45
12.2 Performance............................................................................................. 45
12.3 Interfaces.................................................................................................. 45
12.4 Mechanics/electronics............................................................................. 46
12.5 Ambient data............................................................................................. 46
12.6 Reading fields........................................................................................... 47
13 Accessories........................................................................................ 50
13.1 Additional accessories............................................................................. 50
13.2 Dimensional drawings brackets............................................................... 51
14 Appendix............................................................................................. 53
14.1 Notes on PROFINET.................................................................................. 53
14.2 Configuration of the device using command strings.............................. 54
14.3 EU declaration of conformity.................................................................... 55
14.4 Certification in accordance with UL60950............................................. 55
14.5 Dimensional drawings.............................................................................. 55
14.6 Abbreviations used................................................................................... 55
14.7 List of figures............................................................................................ 55
14.8 List of tables.............................................................................................. 56
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. For information about this, refer to the operat‐
ing instructions of the specific machine.
1.2 Scope
These operating instructions serve to incorporate the device into a customer system as
an IO device. Instructions are given by stages for all actions required.
These instructions apply to all available variants of the device. More detailed informa‐
tion for the identification of the available device type see "Type Code", page 12
Available device variants are listed on the online product page:
•www.sick.com/CLV61x_Dual_Port
A device variant is used as an example for commissioning, based on the basic parame‐
ter settings for the device.
1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐
ries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
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CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.4 Further information
NOTE
All the documentation available for the device can be found on the online product page
at:
•www.sick.com/CLV61x_Dual_Port
The following information is available for download there:
•Model-specific online data sheets for device variants, containing technical data,
dimensional drawings, and reading field diagrams
•EC declaration of conformity for the product family
•Dimensional drawings and 3D CAD dimension models in various electronic for‐
mats
•Reading field diagrams
•GSD file
•These operating instructions in English (part number 8017842) and German (part
number 8017841), possibly in other languages
•Supplementary information on the "Bar code scanner CLV61x DualPort (PROFINET
IO)" in English (part number 8017978) and German (part number 8017977) to
help with integration of the device into PROFINET
•Product information on the "Bar code scanner CLV6xx" in English (part number
8016144) and German (part number 8016143), possibly in other languages
•Publications dealing with accessories
1.4.1 Supplementary documents
Information about configuration of the device can be found in the online help function
of the SOPAS ET configuration software.
1.4.2 Documents on request
Overview of command strings for the device.
1.5 Customer service
If you require any technical information, the SICK customer service department will be
happy to help. To find your representative, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type designation, serial num‐
ber, etc. to ensure faster telephone processing.
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Correct use
The device is an intelligent, opto-electronic SICK ID sensor and is used for automated,
fixed identification and decoding of bar codes on moving or stationary objects. The data
content of the decoded bar codes is sent by the device via the PROFINET to the PROFI‐
NET Controller (PLC) for further coordinating processing.
Areas of application:
■Package conveyor
■Picking stations
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
NOTICE
Radio interference may occur when the device is used in residential areas!
bOnly use the device in industrial environments (EN 61000-6-4).
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety-relevant device according to the EC Machi‐
nery Directive (2006/42/EC).
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•The device must not be used in forklift applications in low temperature conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Device should be used only in accordance with its intended use.
■All information in these operating instructions must be strictly observed.
2.3 IP technology
NOTE
SICK uses standard IP technology in its products. The emphasis is placed on availability
of products and services.
SICK always assumes the following prerequisites:
•The customer ensures the integrity and confidentiality of the data and rights
affected by its own use of the aforementioned products.
•In all cases, the customer implements the appropriate security measures, such as
network separation, firewalls, virus protection, and patch management.
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2.4 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and many years of knowledge and experience have all been taken into account when
assembling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Failing to observe the operating instructions
■Improper use of the device
■Use by untrained personnel
■Unauthorized conversions
■Technical modification of the device
■Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device and/or the installation may result in
unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the screw-fitted housing, even as
part of mounting and electrical installation.
Before any technical modifications to and expansions of the device, the prior written
approval of the manufacturer must be obtained.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
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Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in
their particular application
Commissioning, configura‐
tion
■Basic knowledge of the WindowsTM operating system in use
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
■Basic knowledge of bar code technology
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in
their particular application
■Knowledge of the software and hardware environment for
the particular application
2.7 Hazard warnings and operational safety
2.7.1 Operational safety and particular hazards
To reduce health risks and to avoid dangerous situations, observe the safety notes and
warnings set out in the following chapters of these operating instructions.
2.7.2 Laser radiation
The device works with a red light laser diode.
CAUTION
Optical radiation: Laser class 2
The human eye is not at risk when briefly exposed to the radiation for up to 0.25 sec‐
onds. Exposure to the laser beam for longer periods of time may cause damage to the
retina. The laser radiation is harmless to human skin.
■Do not look into the laser beam intentionally.
■Never point the laser beam at people's eyes.
■If it is not possible to avoid looking directly into the laser beam, e.g., during com‐
missioning and maintenance work, suitable eye protection must be worn.
■Avoid laser beam reflections caused by reflective surfaces. Be particularly careful
during mounting and alignment work.
■Do not open the housing. Opening the housing will not switch off the laser. Open‐
ing the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
The entire reading window is a laser output aperture.
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1
2
Figure 1: Laser output aperture in the housing
1Laser output on side
2Laser output on front
NOTE
No maintenance is required to ensure compliance with Class 2 laser.
Warning symbol on the device
The laser warning label is fitted in combination with the type label on the rear of the
device.
In addition to other information, the type label also contains the laser output data.
P1 P2
LASER
2
Figure 2: Laser warning label
Laser radiation - Do not look into the laser beam - Laser class 2
NOTE
Additional laser warning label
If the laser warning label applied to the device is concealed when the device is installed
into a machine or paneling, the laser beam outlet opening must be suitably labeled. For
this purpose, an additional warning label must be applied next to the output opening!
Controlling the Laser Diode
When operating properly, the device only switches the laser diode on if there is an
object in the reading area, or if a reading is required (cyclic reading operation).
A laser timeout can switch off the laser diode automatically in this type of object trigger
control if the pulse has stopped for too long (e.g. the conveyor system has stopped). In
this case, the current internal reading gate of the device remains open.
Irrespective of the selected configuration type, the laser timeout can be set as follows:
•Using the SOPAS ET configuration software, on the Illumination Control device page.
•During GSD configuration with the "10_Object Trigger Ctrl" module.
At the default setting, laser timeout is deactivated.
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