SICK Lector 632 User manual

8018061/2015-04-13• Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 1Lector®632 | SIcK
en QUICKSTART
Lector®632
Image-based code readers
Product information
The Lector63x is an industrial image-based code
reader family for all common 1D (bar codes / stacked
codes) and 2D (matrix) codes. The result is sent to the
control system via digital output or its host interfaces:
Serial, CAN or Ethernet.
The Lector63x Flex variants feature exchangeable S-
or C-mount optics, internal lighting and lter options
to meet a wide range of application requirements.
About this document
This quickstart contains instructions that support
the set up and operation of the Lector63x Flex. Make
sure that the installation is performed by a qualied
technician.
This quickstart as well as the Lector63x operating
instructions, containing additional information, are
available in English and German online. To download:
www.SICK.com > type a document number in the Part
number eld: quickstart EN/DE, 8018061/8018060,
operating instructions EN/DE, 8018071/8018070.
Mount
Assemble the optical kit on the Lector63x. For details
see section C at the end of this quickstart.
NOTICE
Use only Lector63x optics to ensure optimal image
quality and to avoid damage to the device.
Mount the device at a suitable working distance from
the object, for example using a mounting bracket
(angled bracket part no. 2076735, cooling bracket
2078970, or bracket kit 2076735). For information
about suitable working distances, see section E.
Fig. 1: Mounting
Mount the Lector63x with a 10 to 20 degree tilt to
avoid reections.
Connect
To connect the Lector63x:
1. Connect the Gigabit Ethernet to a network or
directly to a PC.
2. Connect the power I/O to a 24 V power source.
WARNING
Ensure that the ground potential is the same at all
grounding points. Incorrect grounding or connection
can damage the device and cause re.
Ensure that any loose cable ends are isolated. Do
not connect external I/O signals to the Lector63x
while it is powered.
Congure with PC
The SOPAS Engineering Tool (ET) software for PC is
used to connect and congure the Lector63x and
other SICK devices.
To install SOPAS ET:
1. Download SOPAS ET (version 3.0.1 or newer)
from www.mysick,com/en/SOPAS_ET.
2. Run the downloaded installation le.
3. Follow the instructions on the screen.
SOPAS ET main window
The SOPAS ET main window is split into two panes,
the project view to the left and a list of connected de-
vices to the right. To add the Lector63x to the project,
drag the device to the left project pane.
Double-click the product icon to open the device
window and start the conguration.
If there are IP address connection issues, click the
text next to the warning symbol in the project pane to
make adjustments.
If the device driver is missing, click the text next to
the warning symbol in the project pane and follow the
instructions. The device will be in ofine mode after
installing the driver. Put the device in online mode by
clicking the Offline button next to the product icon.
SOPAS ET device window
The Lector63x is congured in the SOPAS ET device
window. The code in the image below can be used to
test your device.





1. SOPAS functions
2. Image handling controls
3. Device controls
4. Parameter pane with workow
5. Image area
Additional expandable panels are available to the left
of and below the image area.


1. Filmstrip
2. Information area
Device controls
The device controls are used to change between
image acquisition modes and to activate related
functions.
Button Mode Description
Stop Stops image acquisition.Exter-
nal interfaces including inputs
are disabled. The device does
not receive triggers.
Live Activates live image acquisi-
tion. External interfaces are
disabled.
Operation Activates image acquisition
as congured in the triggering
settings. External interfaces are
enabled.
Button Function Description
Manual
trigger
Trigger a single image
(single image mode).
Start trigger Start image series
(image series mode).
Stop trigger Stop image series
(image series mode).
Record Records images to a folder on
the PC.
Settings Recording settings.

8018061/2015-04-13• Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 2Lector®632 | SIcK
Image handling controls
The image handling controls are used to change how
images are viewed.
Button Function Description
Select Click and drag to change region
size and position.
Move Click and drag to move the image.
Zoom Click and drag upwards to zoom in
and downwards to zoom out.
Home Click to t image area to view.
Filmstrip
The expandable lmstrip area shows the image his-
tory as thumbnails. When the image acquisition is
stopped it is possible to click a thumbnail to see it
enlarged.
Information area
The expandable information area contains the Device
infO, lOgs and system status tabs.
The Device infO tab displays device-related information
such as IP address and serial number.
The lOgs tab contains controls to retrieve logged
images.
The system status tab shows system warnings and
errors.
Workow
Follow the workow in the parameter panel to cong-
ure the Lector63x. While the steps are arranged in the
typical conguration order, it is possible to navigate
freely between the steps.
1. Image
The image workow step controls how and when im-
ages are acquired.
The lens & fOcus section controls lens type selection
and displays focus feedback.
The brightness section controls the visual quality of
acquired images. Use the autO gain button to automati-
cally adjust the gain.
The illuminatiOn section controls the internal and exter-
nal lighting behavior. The internal lighting is enabled
by default.
NOTICE
For Lector632x Flex, the focusing of the image is
done mechanically on the device (S-mount) or on
the lens (C-mount). To protect the device (S-mount)
from focus manipulation attach the supplied round
label to the hole in the device lid.
The triggering section controls the acquisition mode
and triggering method:
Acquisition
mode
Description
Single image • Acquires one image and outputs one
result per trigger signal.
• Used when there is only one acquisition
and analysis per object.
• Used when the code is precisely
positioned on the object in high speed
applications.
Image series • Acquires a series of images and typically
outputs one combined result per trigger
signal.
• Used when the object is larger than the
eld of view and the exact code position
is unknown.
• Used to increase read rate by acquiring
each code multiple times.
Image series is enabled by default.
2. Task
The task workow step contains the code reading
parameters.
The cODe reaDer settings section determines which
code types to read. Advanced settings are available
for performance optimization.
The cODe reaDer results section contains unformatted
results for the current image, such as the read result
and code print quality.
The results are presented in a table where each row
represents one code.
3. Results
The results workow step contains settings for result
timing, post-processing and formatting.
The OutPut cOntrOl section determines when the result
shall be output, either:
• Directly when processing is ready
• At a xed response time
The cOunters section contains counters which for
example can be used to set conditional outputs.
The cOnDitiOns section allows creation of custom condi-
tions for device control and result logic. The gOODreaD
condition is pre-dened as an example:
The Digital OutPuts section species which results are
published on the available outputs.
In the OutPut fOrmat section, the decoding result
can be formatted to a string in a visual editor. The
example below shows how the GoodRead condition is
used to output the content of all read codes.
The beePer, functiOn leD and feeDback sPOtlight sec-
tions contain settings to dene custom outputs for
monitoring results without a screen.
4. Interfaces
The interfaces workow step contains settings for con-
nections to external interfaces.
The i/O DefinitiOns section denes the physical behav-
ior of the digital inputs and outputs.
The ethernet section sets up Ethernet communica-
tions with peripheral equipment.
The serial section sets up serial communications with
peripheral equipment.
The lOgging section controls logging of data from the
device to internal and external destinations: Device
RAM, MicroSD card and external FTP server.
The encODer section sets up one of the digital inputs
to receive encoder signals. For example, increment-
controlled acquisition and result output make the
system independent of conveyor speed.
The master/slave section sets up camera-to-camera
communication in a SICK CAN network.
The functiOn buttOns On Device section denes the
behavior of the device buttons.
The Device time section species how to set the device
time manually or to synchronize with an external time
server.
License text
SICK uses open source software in its Lector63x sen-
sors. This software is licensed by the rights holders
using the following licenses among others: the free
licenses GNU General Public License (GLP Version2,
GPL Version3) and GNU Lesser General Public
License (LGPL), the MIT license, zLib license, and the
licenses derived from the BSD license.
This Program is distributed in the hope that it will be
useful, but WITHOUT ANY WARRANTY; without even
the implied warranty for merchantability or tness
for a particular purpose. See the GNU General Public
License for more details.
View the complete license texts here: www.sick.com/
licencetexts. A printed copy of the license texts is also
available on request.

8018061/2015-04-13• Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 3Lector®632 | SIcK
A. Dimensional drawings
59
(2.32)
45.8
(1.80)
min. 8 –max. 50
(0.31 – 1.97)
91.8
(3.61)
5.9
(0.23)
6.5
(0.26)
50
(1.97)
23.9
(0.94)
0.5
(0.05)
74
(2.91)
63.1
(2.48)
76.6
(3.02)
108
(4.25)
10.8
(0.43)
12
3
4
56
7
8
9ß
åæ
ç
è
ä
à
áâ
ã
1. External light connector
2. Gigabit Ethernet connector
3. USB connector
4. Power, serial, CAN and I/O connector
5. 23 mm protection hood for lens and lighting
6. 38 mm protection hood for lens and lighting
7. Plug to ensure IP67 for unused connectors
8. Blind hole thread M5, 5.5 mm deep (4 x)
9. Sliding nut M5, 5.5 mm deep (4 x)
ß Integrated lighting connector
à Aiming laser (2 x)
á S- or C-mount optical module
â Blind hole thread 2.5 mm (4 x) for mounting
integrated lighting
ã Optical axis and center of image sensor
ä Manual focus screw, hidden under cover/
sticker (S-mount Flex)
å Function button (2 x)
æ Bar graph LED display (5 x)
ç Removable cover for microSD card and
manual focus screw
è Status LED display (5 x 2 levels)
B. Connection diagram
24 V DC
Power I/O
USB
External light
Ethernet
External light
ICL
Connection
box
I/O
box
PC
FTP
HMI
PLC
Encoder
Photoelectric
switch
External light
VLR + CCS
FIeldbuses
1. External light (ICL)
2. Connection box
3. Fieldbuses
4. I/O box
5. 24 V DC, power source
6. Encoder
7. Photoelectric switch
8. External light (VLR + CCS)
9. PC
ßExternal FTP server
àHMI, operator interface
áPLC, control system
â Power cable, for example no. 2055419
(2 m)
ã Ethernet cable, for example no. 6034414
(2 m)
Power/SerialData/
CAN/IO
USB
(no image transfer)
External light Gb Ethernet
11
5
13
7
14
2
15
1
10
17
12
16
3
4
6
8
9
1
2
4
3
1
23
4
7
6
1
8
2
3
4
5
Pin Signal Signal Signal Signal
1Ground +5V DC 24V switchable out TRD0_P
2DC 24V +20% - Data - TRD0_N
3CAN L + Data Ground TRD1_P
4CAN H Ground - TRD1_N
5TD+ (RS 422/485) TRD3_P
6TD- (RS422/485)
TxD (RS 232)
TRD3_N
7TxD (RS 232) TRD2_P
8RxD (RS 232) TRD2_N
9Sens GND
10 Input 1
11 RD+ (RS 422/485)
12 RD- (RS 422/485)
RxD (RS 232)
13 Input/output 3
14 Input/output 4
15 Input 2
16 Input/output 5
17 Input/output 6
D. Pin assignment
1. Optical module (C-mount)
2. Focus locking screws
3. Spacers
4. Integrated lighting
5. Protection hood
6. Metallic screws
7. Integrated lighting connector extension
8. Focus adjustment ring
9. Filter ring (replace with lter)
ß Black screws
à Filter holder
C. Optical conguration
Example with compact C-mount optics:
Note: parts vary between optical
congurations. To prevent focus
changes, x the C-mount lens with
at least one of the supplied screws
before starting operation.
135
6
4
78
2
9ßà
1
2
3
4
5
6
7
8
9
ß
à
á
âã

8018061/2015-04-13 • Subject to change without notice • SICK AG • Waldkirch • Germany • www.sick.com 4Lector®632 | SIcK
8018061/2015-04-13 • 8M_AS • Printed in Germany (2015-03) • All rights reserved • Subject to change without notice
E. Field of view diagram
F. LED denitions
First level, runtime operation
Green ORed OYellow OBlue O
Ready Operation Stop Live Busy
Result Decision OK Decision NOK - -
Light Lighting on - - -
Function User-dened User-dened User-dened User dened
Second level, manual conguration (not active)
Green ORed OYellow OBlue O
Test - - - -
Teach - - - -
Setup - - - -
Focus - - - -
G. Technical data
Field of view width x height in mm² (sq inch), typical values
0
300 x 225
(11.81 x 8.86)
200 x 150
(7.87 x 5.91)
100 x 75
(3.94 x 2.95)
0 200
(7.80)
100
(3.94)
300
(11.81)
Working distance in mm (inch)
Min. resolution in mm (mil)
1D code 2D code
0.1
(3.9)
0.2
(7.9)
0.05
(2.0) 0.05
(2.0)
0.2
(7.9)
0.3
(11.8)
0.1
(3.9)
a
b
c
d
e
f
g
h
i
j
Field of view width x height in mm² (sq inch), typical values
0
400 x 300
(15.75x 11.81)
600 x 450
(23.62 x 17.72)
800 x 600
(31.50 x 23.62)
1,000 x 750
(39.37 x 29.53)
1,200 x 900
(47.24 x 35.43)
200 x 150
(7.87 x 5.91)
0 200
(7.80)
400
(15.75)
600
(23.62)
800
(31.50)
1,000
(39.37)
1,200
(47.24)
1,400
(55.12)
1,600
(62.99)
1,800
(70.87)
2,000
(78.74)
2,200
(86.61)
Working distance in mm (inch)
Min. resolution in mm (mil)
1D code 2D code
0.1
(3.9)
0.2
(7.9)
0.4
(15.7)
0.6
(23.6)
0.8
(31.4)
1.0
(39.4)
1.2
(47.2)
1.4
(55.1)
0.2
(7.9)
0.3
(11.8)
0.4
(15.7)
0.5
(19.7)
0.6
(23.6)
0.7
(27.6)
0.8
(31.4)
0.9
(35.4)
1.0
(39.4)
abcd
e
f
g
h
i
j
1
2
3
4
Long range up to 2.2 m working distance
Short range up to 0.3 m working distance Attribute Value
Features
Task Reading
Technology 2D, snapshot, image analysis
Sensor CMOS matrix sensor, gray scale
Spectral range Approx. 400 nm ... 900 nm
LED class White light: Risk group 1 (low risk,
IEC62471: 2006)
Laser class 1 (IEC 60825-1 (2014)) complies
with 21 CFR 1040.10 except for the
tolerance according to “Laser Notice
No.50” from June 24.2007
Focus Manually adjustable
Lens Exchangeable S- or C-mount, de-
pending on optical kit
Reading distance 30 mm ... 2000 mm
Performance
Scanning frequency Max 50 Hz
Sensor resolution 1600 x 1200 px
Bar code types Interleaved 2 of 5, Codabar, Code
128, Code 32, Code 39, Code 93,
GS1 DataBar, GS1-128/EAN 128,
Pharma, UPC/GTIN/EAN
2D code types Data Matrix ECC200, GS1 Data-
Matrix, MaxiCode, QR code
Stacked code types PDF417, Postal
Code qualication On the basis of ISO/IEC 16022,
ISO/IEC 15415, ISO/IEC 15416,
ISO/IEC 18004
Interfaces
Data store and
retrieve
Image and le logging via MicroSD
memory card, internal RAM and
external FTP
Switching inputs Max 6 internal 24V (4 congurable
as in/out), additional 2 inputs via
optional CMC600 in CDB650/
CDM420
Congurable inputs Encoder input, external trigger
Switching outputs Max 4 internal 24V (congurable as
in/out) additional 2 external outputs
via CMC600 in CDB650/CDM420
Congurable
outputs
Good read, external light trigger,
conditional output
Output current ≤ 100 mA per output
Attribute Value
Maximum encoder
frequency
1 kHz
Control of external
illumination
Via digital output (24V trigger) or via
external light connector
Serial
- Function
- Rate
RS-232, RS-422
- Host, AUX
- 300 Baud ... 115.2 kBaud, AUX:
57.6 kBaud (RS-232)
USB USB 2.0
Ethernet
- Function
- Data transmission
rate
- Protocol
- Host, AUX, image transmission
- 10/100/1000 Mbit/s
- TCP/IP, FTP
CAN bus
- Function
- Rate
- Protocol
- Master/Slave
- 250 kbit/s ... 500 kbit/s
- CSN (SICK CAN Sensor Network)
Optical indicators 11 LEDs (5 x status display, 5 x bar
graph, 1 green/red feedback spot)
Acoustic indicators Congurable beeper
Control elements 2 function buttons
Memory card MicroSD memory card, optional
Mechanics/electronics
Electrical connec-
tion
1 x M12, 17-pin plug (serial, CAN,
I/Os, power supply), 1 x M8, 4-pin
socket (USB), 1 x M12, 8-pin socket
(Ethernet), 1 x M12, 4-pin socket
(external light control)
Power consumption Typ. 10 W, ± 20 %
Enclosure rating IP 67 (with hood and plugged
unused connectors)
Housing Aluminium
Window material PMMA or glass
Weight 430 g excluding optics
Operating voltage 24 V DC ± 20 %
Ambient data
Shock resistance EN60068-2-27:2009-5
Vibration resistance EN60068-2-6:2008:02
Ambient operating
temperature
0 °C ... +50 °C
Ambient storage
temperature
-20 °C ... +70 °C
Interpreting the diagrams
Use the diagrams to determine:
• The maximum working distance
for a selected code resolution
• The dimensions of the available
eld of view
Example
Given (in red):
2D code resolution 1: 1.0 mm
Read (in green):
Field of view 2: 800x600 mm2
Working distance 3: 1400 mm
Lens focal length 4: 12.5 mm
(example, other lenses possible)
a: f = 6.0 mm
b: f = 8.0 mm
c: f = 9.6 mm
d:
f = 12.0 mm
e:
f = 12.5 mm
f:
f = 16.0 mm
g:
f = 17.5 mm
h:
f = 25.0 mm
i:
f = 35.0 mm
j:
f = 50.0 mm
Lens focal length