SICK IOLG2PN-03208R01-PROFINET User manual

EN
IOLG2PN-03208R01 – PROFINET
IO-Link Master
OPERATING INSTRUCTIONS

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
2 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
Copyright protection!
This work is protected by copyright. The associated rights
are reserved by
SICK AG. Reproduction of this document is only permis-
sible within the bounds of the statutory regulations of
copyright law. Alteration or abridgment of the document
is not permitted without the explicit written approval of
SICK AG.

© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 3
Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Table of contents
Table of contents
1 General information........................................................................... 5
1.1 Information on the operating instructions ...............................5
1.2 Explanation of symbols .............................................................5
1.3 Abbreviations .............................................................................5
1.4 Limitation of liability ..................................................................6
1.5 Scope of delivery .......................................................................6
1.6 Customer service.......................................................................6
1.7 EU Declaration of Conformity....................................................7
2 Safety .................................................................................................. 8
2.1 Correct Use.................................................................................8
2.2 Incorrect Use..............................................................................8
2.3 Requirementsforqualiedpersonnel......................................9
3 Setup and function .......................................................................... 10
3.1 Setup ....................................................................................... 10
3.2 Function................................................................................... 11
3.3 Status indicators and operating elements ........................... 12
4 Mounting .......................................................................................... 15
4.1 Mounting the IO-Link Master ................................................. 15
5 Electrical connection....................................................................... 15
5.1 Safety....................................................................................... 15
5.2 IO-Link Master electrical connection..................................... 16
5.3 Connection diagrams ............................................................. 17
5.3.1 Connection diagram for “POWER IN” and
“POWER OUT” supply voltage................................. 17
5.3.2 “PROFINET” connection diagram........................... 18
5.3.3 “IO-Link port” connection diagram ........................ 18
6 Systemintegrationandconguration............................................ 19
6.1 Conguringmoduleproperties .............................................. 26
6.2 Bit mapping and function of the modules ............................ 27

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Table of contents
4 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
7 Diagnostics....................................................................................... 31
7.1 Diagnostic messages ............................................................. 31
7.2 BlockHeader............................................................................ 32
7.3 AlarmSpecier......................................................................... 32
7.4 ChannelProperties.................................................................. 34
7.5 ChannelErrorType ................................................................... 35
8 Operation via the web server .......................................................... 36
8.1 General information ............................................................... 36
8.2 Views........................................................................................ 36
9 Cleaning and maintenance ............................................................. 44
10 Disposal ............................................................................................ 44
11 Technical data.................................................................................. 45
11.1 Dimensions ............................................................................. 45
11.2 Power supply ........................................................................... 46
11.3 PROFINET ................................................................................ 46
11.4 Ambient conditions................................................................. 46
11.5 Structural design .................................................................... 47
Index .......................................................................................................... 48

© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 5
Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
General information
1 General information
1.1 Information on the operating instructions
These operating instructions supplement the supplied Quickstart guide
and include additional information and more detailed descriptions of work-
ing with the IOLG2PN-03208R01 PROFINET IO-Link Master.
Theseoperatinginstructionsareintendedforqualiedpersonnelandelec-
trical specialists and must be read before starting any work.
1.2 Explanation of symbols
Physical damage Warnings in these operating instructions are labeled with symbols.
These warnings must be observed at all times and care must be taken to
avoid physical damage.
ATTENTION!
… indicates a possible hazardous situation which may
lead to physical damage if it is not avoided.
Tips and recommendations
NOTE!
… highlights useful tips and recommendations as well as
information for efcient and trouble-free operation.
1.3 Abbreviations
Abbreviation Description
PNT PROFINET
EMC Electromagnetic compatibility
FE Functional grounding
E Input
A Output
Table 1: Abbreviations

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
General information
6 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
1.4 Limitation of liability
Applicable standards and regulations, the latest state of technological
development, and many years of knowledge and experience have all been
taken into account when assembling the data and information contained in
these operating instructions.
The manufacturer accepts no liability for damage caused by:
• Failing to observe the operating instructions
• Incorrect use
• Use by untrained personnel
• Opening the housing
• Unauthorized conversions
• Technicalmodications
• Use of defective devices
• Use of unauthorized spare parts/consumable parts.
With special variants, where optional extras have been ordered, or owing to
the latest technical changes, the actual scope of delivery may vary from the
features and illustrations shown here.
1.5 Scope of delivery
Included with delivery:
• IO-Link Master PROFINET IOLG2PN-03208R01
• 4 M12 blind plugs for sealing unused IO-Link ports
• M4 ground strap with M4 x 6 screw
• 20 labels
Supplied documentation:
• Quickstart
1.6 Customer service
If you require any technical information, our customer service department
will be happy to help.
Seethebackpageforyourrepresentativeofce.
NOTE!
In order to allow us to deal with the matter quickly, please
note down the type designation and order number before
calling. This information can be found on the side of the
IO-Link Master.

© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 7
Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
General information
1.7 EU Declaration of Conformity
→ You can download the EU declaration of conformity via the
Internet from “www.sick.com”.

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Safety
8 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
2 Safety
2.1 Correct Use
The IOLG2PN-03208R01 IO-Link Master is a remote IO-Link input and out-
put module for integration into a PROFINET network.
The IOLG2PN-03208R01 IO-Link Master may only be used in applications
in which the safety of personnel does not depend on the device function.
SICK AG assumes no liability for losses or damage arising from the use of
the product, either directly or indirectly. This applies in particular to use of
the product that does not conform to its intended purpose and is neither
described nor mentioned in this documentation.
2.2 Incorrect Use
The IOLG2PN-03208R01 IO-Link Master must not be used in explosive
environments.
Any other use that is not described as a correct use is prohibited.
No accessories may be connected which have not been explicitly stipulat-
ed, in terms of quantity and properties, and approved by SICK AG.

© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 9
Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Safety
2.3 Requirementsforqualiedpersonnel
ATTENTION!
Damage to the device in the event of improper han-
dling!
Improper handling may lead to physical damage.
For this reason:
• All work must only ever be carried out by the stipulated
persons.
Theoperatinginstructionsstatethefollowingqualicationrequirementsfor
the various areas of work:
• Qualied personnel
are able to carry out the work assigned to them and independently
recognize potential risks due to their specialist training, knowledge, and
experience, as well as knowledge of the relevant regulations.
• Electrical specialists
are able to carry out work on electrical systems and independently
recognize potential risks due to their specialist training, knowledge, and
experience, as well as knowledge of the relevant standards and regula-
tions.
InGermany,electricalspecialistsmustmeetthespecicationsofthe
work safety regulation BGV A3 (e.g., master electrician). Other relevant
regulations applicable in other countries must be observed.

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Setup and function
10 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
3 Setup and function
3.1 Setup
US UA SF BF 100 LK1 100 LK2
01
0101
01
01
01
01
01
01
01
23
45
67
POWER
IN
POWER
OUT
255
IP
SN
GW
3 2 1 0
P
S↑



















LK1 LK2
Fig. 1: Setup of IO-Link Master PROFINET IOLG2PN-03208R01
1 Functional ground connection
2 PROFINET-Port 1 (IN)
3 Display with operating buttons and
two display LEDs
4 Output supply voltage
5 Status LED: IO-Link Master /
PROFINET communication
6 Port 0 (IO-Link, Standard I/O)
7 Port 2 (IO-Link, Standard I/O)
8 Port 4 (IO-Link, Standard I/O)
9 Port 6 (IO-Link, Standard I/O)
ß Mounting hole
à PROFINET Port 2 (OUT)
áLabel
â Input supply voltage
ã Port 1 (IO-Link, Standard I/O)
ä Pin/port LEDs: Signal status
å Port 3 (IO-Link, Standard I/O)
æ Port 5 (IO-Link, Standard I/O)
ç Port 7 (IO-Link, Standard I/O)

© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 11
Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Setup and function
3.2 Function
The IOLG2PN-03208R01 IO-Link Master is a remote IO-Link input and out-
put module for integration into a PROFINET network.
Theeightportscanbeconguredandusedindependentlyofoneanother.
TheycaneitherbeconguredasIO-LinkportsorstandardI/Oports.

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Setup and function
12 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
3.3 Status indicators and operating elements
Overview
255
P
S↑
IP
SN
GW
0123







Fig. 2: Status indicators and operating buttons
1 Display LED (congurable)
2 Arrow button
3 Indicator
4 Set button
5 Display LED (congurable)
6 Cursor for selecting the
address type
7 Cursor for selecting the octet
IP IP address
SN Subnet address
GW Gateway address
0 Fourth octet
1 Third octet
2 Second octet
3 First octet
Function indicators (LEDs)
US UA SF BF 100 LK1 100 LK2
01
10
01
1
2
Fig. 3: Function indicators (LEDs)
1 Status LEDs: IO-Link Master / PROFINET communication
2 Pin/port LEDs: Signal status
Pin/port LEDs: Pin 2 and pin 4
assignment Portconguredas Right LED Left LED
IO-Link port Pin 4 signal status Pin 2 signal status
Standard I/O port Pin 2 signal status Pin 4 signal status
Table 2: Pin/port LEDs: Assignment

© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 13
Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Setup and function
Status LEDs: IO-Link Master Function indicator Description
US • LED lights up green: Input voltage OK.
• LEDashesred:Inputvoltagelow(<18V)
UA • LED lights up green: Output voltage OK.
• LEDashesred:Outputvoltagelow(<18V)
• LEDlightsupread:Nooutputvoltageorvoltage<11V
SF • LED off: No error
• LED red: Error
– Watchdog Timeout
– Channel, general or extended diagnostics present
– System error
• LEDashesred:ServiceDCPsignalstartedviabus
BF • LED off: No error
• LED red: Low speed of the physical link or no physical
link
• LEDashesred:Nodataexchangeornoconguration
Table 3: Status LEDs: IO-Link Master
Status LEDs:
PROFINET communication Function indicator Description
100 • LED off: Transfer rate 10 Mbit/s
• LED lights up yellow: Transfer rate 100 Mbit/s
LK1 and LK2 • LED green: Data transfer
Table 4: Status LEDs: PROFINET communication
Pin/port LEDs: Standard I/O port Indicator LEDs Description
Off The status of the relevant input or output pin is “0”.
Yellow The status of the relevant input or output pin is “1”.
Flashing red Short-circuit in sensor supply between pin 1 and pin 3
Red • Short-circuit on relevant output, either between pin 2
and pin 3 and/or between pin 4 and pin 3
• No high signal on the diagnostic input
Table 5: Pin/port LEDs: Standard I/O port

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Setup and function
14 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
Pin/port LEDs: IO-Link port Indicator LEDs Description
Green IO-Link connection active
Flashing green No IO-Link connection or incorrect IO-Link device
Green,fastashing IO-Link preoperate during data storage
Red,fastashing • Validation failed
• IncorrectcongurationofIO-Linkdatalength
• Data storage failed
• Incorrect IO-Link device for data storage
Red IO-Link short-circuit between pin 3 and pin 4
Table 6: Pin/port LEDs: IO-Link port

© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 15
Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Mounting
4 Mounting
4.1 Mounting the IO-Link Master
>Mount the IO-Link Master using the 2 mounting holes with M6 screws
and washers.
5 Electrical connection
5.1 Safety
Electromagnetic fault
ATTENTION!
Electromagnetic fault!
Electromagnetic interference can cause the device, sys-
tem, or nearby devices to malfunction! The IO-Link Master
meets the requirements of Class A (industrial applica-
tions). Operation in other electromagnetic environments
may cause faults or malfunctions.
• The operator must take appropriate precautions.
• Only connect the IO-Link Master to approved supply
voltage.
• Only use approved cables.
Working with live parts
ATTENTION!
Equipment damage due to working with live parts!
Working with live parts may result in damage to the
equipment.
• Only connect and disconnect cable connections when
the power is off.
Incorrect supply voltage
ATTENTION!
Equipment damage due to incorrect supply voltage!
An incorrect supply voltage may result in damage to the
equipment.
• Protect the supply voltage with max. 8 A fuses.

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Electrical connection
16 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
Excessive current load
ATTENTION!
Equipment damage due to excessive current load!
An excessive current load may result in damage to the
equipment.
• Do not exceed the maximum permissible total current
of 8 A for the IO-Link Master.
• Each output provides a maximum current of 2 A.
• The sensors/bus and the actuator should be powered
via separate current sources if possible.
Incorrect grounding
ATTENTION!
Incorrect grounding!
An incorrect grounding may result in equipment damage
or malfunction.
• The grounding between the IO-Link Master and the
machine must be a low-impedance system.
• The ground connection must be as short as possible.
5.2 IO-Link Master electrical connection
1. Ensure power supply is not connected.
2. Connect the IO-Link Master to the functional grounding of the system
usingthesuppliedgroundstrap.Seethegurebelow.
3. Connect supply voltage to “POWER IN” using a suitable cable.
4. MakeeldbusconnectionviaPROFINETport1/PROFINETport2.
5. Connect IO-Link devices or standard devices to the IO-Link ports.
6. If provided, connect the next gateway to “POWER OUT”.

© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 17
Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Electrical connection
Functional grounding
Fig. 4: Ground connection
7. IO-Link ports that are not in use must be sealed with M12 blind plugs
to ensure the enclosure rating of IP 67.
NOTE!
Four M12 blind plugs are included in the scope of delivery.
5.3 Connection diagrams
5.3.1 Connection diagram for “POWER IN” and “POWER OUT” supply voltage
15
3
4 2
51
3
2 4
Fig. 5: Supply voltage
Right: POWER IN 7/8” male connector, 5-pin
Right: POWER OUT 7/8” female connector, 5-pin
Contact Signal Description
1 0 V Actuator supply ground
2 0 V IO-Link Master and/or sensor supply ground
3 FE Functional grounding
4 DC 24 V IO-Link Master and/or sensor supply
5 DC 24 V Actuator supply
Table 7: Description of “POWER IN” and “POWER OUT” supply voltage

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Electrical connection
18 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
5.3.2 “PROFINET” connection diagram
3
4
1
2
Fig. 6: PROFINET connection diagram, M12 female connector, D-coded, 4-pin
Contact Signal Description
1 Tx+ Transmitter+
2 Rx+ Receiver+
3 Tx– Transmitter–
4 Rx– Receiver–
Table 8: PROFINET description, M12 female connector, D-coded, 4-pin
5.3.3 “IO-Link port” connection diagram
3
5
4
1
2
Fig. 7: IO-Link port connection diagram, M12 female connector, A-coded, 5-pin
Port used as I/O port Contact Signal Description
1 L+ DC 24 V, 2 A
2 I/O Input or output (max. 2 A)
3 M GND
4 I/O Input or output (max. 2 A)
5 FE Functional grounding
Table 9: I/O port description, M12 female connector, A-coded, 5-pin
Port used as IO-Link port Contact Signal Description
1 L+ DC 24 V, 1.6 A
2 I/O Input or output
3 M GND
4 IO-Link IO-Link, input or output
5 Not connected Not connected
Table 10: IO-Link port description, M12 female connector, A-coded, 5-pin
For the digital sensor inputs, see EN 61131-2, type 2.

© SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD 19
Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Systemintegrationandconguration
6 Systemintegrationandconguration
Thesystemintegrationandthecongurationareanexampleofthecon-
nection of the IO-Link Master with the SIEMENS “TIA Portal V13” project
planning software.
When using other controllers and project planning software, refer to the
relevant documentation.
GSDMLle(GenericStation
Description Markup Language)
ThedevicedatarequiredforprojectplanningaresavedinGSDMLles.The
GSDMLlemakesthepossibledatamoduleavailablewithinputoroutput
of different data widths.
YoucandownloadtheGSDMLlesviatheInternetpage“www.sick.com”.
Top module and data modules PROFINET devices are designed as a modular system. The system is com-
posed of a top module and several data modules.
ToconguretheIO-LinkMastertherelevantdatamodulesareassignedto
a slot. The project planning software represents the data modules broken
down according to the slots.
Integrating the IO-Link Master You can search for devices using the hardware catalog and move to the
PROFINET string using Drag & Drop.
Fig. 8: Hardware catalog

Operating instructions IO-Link Master IOLG2PN-03208R01 – PROFINET
Systemintegrationandconguration
20 © SICK AG • Presence Detection • Subject to change without notice • 8018665.10RD
Integrating modules The IO-Link Master IOLG2PN-03208R01 is used for PROFINET communica-
tion. In X1 PN-IO you can select functions, for example “Prioritized startup”
or “Domain ring topology”.
Overview of assignment of slots and
modules
The slots are assigned the following modules at the factory. Slots 2 to 9 are
assigned to standard I/O modules.
Slot Description
1Topmodule:Deneportfunctions“input”,“output”,“diagnostic
input” or “IO-Link” or diagnostic messages.
2 IO-Link module or standard I/O module for port 0
3 IO-Link module or standard I/O module for port 1
4 IO-Link module or standard I/O module for port 2
5 IO-Link module or standard I/O module for port 3
6 IO-Link module or standard I/O module for port 4
7 IO-Link module or standard I/O module for port 5
8 IO-Link module or standard I/O module for port 6
9 IO-Link module or standard I/O module for port 7
Table 11: Overview of assignment of slots and modules
Device name, PROFINET address The communication parameters of the IO-Link Master are displayed by
double-clicking on IO-Link Master in the “Device overview” window.