Siemens RF180C User manual

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RF180C communication module
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SIMATIC Ident
RFID systems
RF180C communication module
Operating Instructions
12/2012
J31069-D0177-U001-A6-7618
Introduction
1
Description
2
Installation
3
Connecting
4
Parameterization
5
Maintenance and service
6
Diagnostics
7
Technical data
8
Dimension drawings
9
Connecting cable to the
reader
10
Ordering data
11
Service & Support
12

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: J31069-D0177-U001
Ⓟ 01/2013 Technical data subject to change
Copyright © Siemens AG 2008 - 2012.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

RF180C communication module
Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618 3
Table of contents
1 Introduction................................................................................................................................................ 5
2 Description................................................................................................................................................. 7
3 Installation ............................................................................................................................................... 11
3.1 Mounting position, mounting dimensions.....................................................................................11
3.2 Mounting the I/O module..............................................................................................................12
3.3 Mounting the connection block ....................................................................................................13
3.4 Replacing labels...........................................................................................................................15
3.5 Disassembling the RF180C .........................................................................................................16
4 Connecting .............................................................................................................................................. 17
4.1 Wiring connection block M12, 7/8"...............................................................................................19
4.2 Wiring of the push-pull connection block .....................................................................................23
4.3 Loop-through connection of PROFINET IO and supply voltage..................................................26
4.4 Wiring an RF180C to a controller with RJ45 connector...............................................................28
4.5 Connecting the RF180C to functional ground (PE) .....................................................................28
5 Parameterization...................................................................................................................................... 31
5.1 PROFINET IO configuration ........................................................................................................31
5.2 Assigning device names to the I/O device...................................................................................32
5.3 Configuration parameters of the RF180C....................................................................................36
5.4 Input parameters for RF180C ......................................................................................................37
5.5 Command table of the RF180C ...................................................................................................40
6 Maintenance and service......................................................................................................................... 43
6.1 Replacing the RF180C communication module ..........................................................................43
6.2 Firmware update ..........................................................................................................................45
6.3 Reset to factory settings ..............................................................................................................48
7 Diagnostics.............................................................................................................................................. 49
7.1 Diagnosis using LEDs..................................................................................................................49
7.2 Parameterization of the diagnostics.............................................................................................51
7.3 Structure of the diagnostic data ...................................................................................................52
8 Technical data ......................................................................................................................................... 53
9 Dimension drawings ................................................................................................................................ 57
9.1 Dimension drawing for RF180C with fixing holes ........................................................................57

Table of contents
RF180C communication module
4 Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618
10 Connecting cable to the reader................................................................................................................ 59
10.1 Routing of standard cables ......................................................................................................... 59
10.2 Self-assembled cable.................................................................................................................. 62
11 Ordering data........................................................................................................................................... 63
12 Service & Support.................................................................................................................................... 65

RF180C communication module
Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618 5
Introduction 1
Purpose of these operating instructions
The information provided in these Operating Instructions enables you to operate the RF180C
communication module on a PROFINET IO controller.
Basic knowledge required
These operating instructions assume general knowledge of automation engineering and
identification systems.
Scope of the manual
The operating instructions apply to the RF180C communication module.
Position in the information landscape
● In addition to these operating instructions, you require the operating instructions for the
controller used.
● If you are using a SIMATIC S7, you will find information on programming the module as
well as a complete error description in the description of the function blocks FB 45, FB 55
and the RFID standard profile.
● The manual of the relevant RFID family contains information on the readers to be
connected.
● Special information on setting parameters for the RF620R/RF630R readers in conjunction
with the RF180C communications module can be found in the "Configuration manual
RF620R/RF630R (http://support.automation.siemens.com/WW/view/en/33287195)".

Introduction
RF180C communication module
6 Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618
Guide
These operating instructions describe the hardware of the RF180C communication module.
They comprise introductory chapters and reference chapters (e.g. technical data).
The operating instructions include the following subject areas:
● Connection of the RF180C communication module
● Parameterization of the RF180C communication module
● Diagnostics information
● Display elements of the RF180C communication module
● Information on repair and maintenance (e.g. firmware update)
● Technical data as well as dimension drawings of the RF180C communication module
● Ordering data
Recycling and disposal
● Due to its non-toxic equipment, the RF180C communication module can be recycled.
● Contact a certified electronic-waste disposal company to recycle and dispose of your old
equipment in an environment-friendly manner.

RF180C communication module
Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618 7
Description 2
Area of application
The RF180C communication module is a module that can be used on any controller for
operating RFID components over PROFINET IO.
RF180C communication module
With M12 connection block (7/8") With push-pull connection block
When operating the RF180C on a SIMATIC S7, a user-friendly function block is made
available to the user (FB 45/FB 55). FB 55 can be used for single tag applications and
multitag applications; FB 45, however, can only be used for single tag applications. When
using it on other controllers, please follow the appropriate instructions for parameterization
and integration in the system.
The following RFID readers and code readers can be operated with the RF180C:
● RF200
● RF300 (standard addressing)
● RF600 (RF620R and RF630R)
● MOBY D
● MOBY U (standard addressing)
● MOBY E
● MOBY I (standard addressing)

Description
RF180C communication module
8 Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618
● MV400 code readers
● RFID standard profile
● RF300 Filehandler
You will find further information on the various RFID and code readers on the Internet on the
"Product Support (http://support.automation.siemens.com/WW/view/en/43532183)" page.
Features
Up to two readers can be operated on the RF180C at the same time. You can send a
command to 2 readers simultaneously (FB 45/FB 55 or RFID standard profile when
operating on a SIMATIC S7).
The transponder data is accessed using the physical addressing of the transponder. In
SIMATIC S7, FB 45/FB 55 or RFID standard profile are available for this purpose. FB 45 /
FB 55 / file handle mode provides you with a simple-to-use interface with extensive
commands (processing one complete transponder with one command; command linking; S7
data structures via UDTs).
Other features
● Degree of protection IP67
● System integration with M12, 7/8" concept or with push-pull concept
● Standardized PROFINET IO user interface for identification technology with RFID
standard profile
● Firmware update
● Parameterizable device-specific diagnostics data
● Support of I&M functionality
A mechanism for reading out information via the module and saving system information
such as function, installation date, installation location, and comments. The RF180C
supports I&M data 0, 1, 2 and 3.
● Routing capability
● IRT Flex
● Topology capability
● LLDP protocol
Note
IRT Top and MRP are not supported by today's valid version of the RF180C.

Description
RF180C communication module
Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618 9
Design
The RF180C has the same enclosure as the RFID communication module ASM 456 for
PROFIBUS.
For connecting to PROFINET IO, the RF180C communication module features a connection
block in one of the following designs:
● M12 connection block design (7/8")
● Push-pull connection block design, RJ-45
The following figure shows the basic design of the RF180C.
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Description
RF180C communication module
10 Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618
Potential
Ungrounded installation of the system is possible with the RF180C. The following circuit
shows the internal relationships of the reference potentials.
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Figure 2-2 Galvanic isolation of RF180C
Integration
The following figure shows how the RF180C with M12 connection block (7/8") is integrated in
an automation system. The push-pull connection block is integrated in the same manner as
the M12 connection block (7/8").
Controller e.g.
CPU S7-400
Reader Transponder
to other
PROFINET nodes
24 VDC
RF180C
PROFINET
X1
X2
Figure 2-3 RF180C configurator with M12 connection block (7/8")
The RF180C is integrated into the hardware configuration by means of a GSDML file. The
RF180C can then be configured using HW Config of the SIMATIC manager or another
PROFINET tool. You will find the GSDML file on the
"RFID Systems Software &
Documentation (http://support.automation.siemens.com/WW/view/en/65102624)" DVD.

RF180C communication module
Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618 11
Installation 3
The RF180C communication module is designed for easy assembly.
3.1 Mounting position, mounting dimensions
Mounting position
There are no restrictions regarding the mounting position for the RF180C.
Mounting dimensions and spacing
Table 3- 1 Mounting dimensions of basic module with M12 connection block (7/8", without
connector)
Designation Dimensions
Mounting width 60 mm
Mounting height 210 mm
Mounting depth 54 mm
Table 3- 2 Mounting dimensions of basic module with push-pull connection block (without
connector)
Designation Dimensions
Mounting width 60 mm
Mounting height 216 mm
Mounting depth 100 mm

Installation
3.2 Mounting the I/O module
RF180C communication module
12 Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618
3.2 Mounting the I/O module
Features
● The base unit is mounted on a stable surface
Note
Functional ground (PE)
If a grounded metal mounting surface is used, the bottom mounting screw of the RF180C
module already establishes a reliable grounding connection. This eliminates the need for
a separate grounding cable. If you use the fixing screw as grounding connection, the
thread of the fixing screw or the contact facing of the fastening nut on the base must be
unpainted. This ensures a low-resistance connection.
Requirements
Screws:
Screw type Description
M5 cylindrical head screw to ISO 1207/ISO 1580
(DIN 84/DIN 85)
Cylindrical head screw with M5 hexagonal
recessed hole according to DIN 912
The screw should be at least 20 mm long.
You will also need washers according to DIN 125.
Required tools
Medium-sized cross-head screwdriver or 8 mm socket wrench.

Installation
3.3 Mounting the connection block
RF180C communication module
Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618 13
Procedure
Fix the base unit onto a level surface using the screws. The base unit must be screwed to
the surface (3 Nm tightening torque) at both fixing points (front, top and bottom).
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Figure 3-1 Mounting the I/O module
3.3 Mounting the connection block
Features
The connection block connects the RF180C with the PROFINET IO and supplies the base
unit with voltage.
Requirements
The base unit is already mounted

Installation
3.3 Mounting the connection block
RF180C communication module
14 Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618
Required tools
Cross-head screwdriver, medium.
Mounting the connection block
1. Plug the connection block into the base unit
2. Screw the connection block onto the base unit (torque 1 to 1.3 Nm). Tighten the screws
evenly, working in cross-wise passes. 4 screws are already located in the connection
block (see Figure).
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Figure 3-3 Plug the push-pull connection block onto the base unit and screw it on

Installation
3.4 Replacing labels
RF180C communication module
Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618 15
NOTICE
Ensuring the degree of protection
IP65, IP66 or IP67 protection only exists when the connection block is screwed to the base
unit and the connectors are plugged in or closed.
3.4 Replacing labels
Features
You can use the labels to mark every channel on the base unit and the connection block.
The labeling strips are supplied with clipped on label.
● 2 labels on the base module
● 1 label on M12 connection block (7/8")
● 2 labels on push-pull connection block
Requirements
If you want to replace the labels, you can reorder them. You will find the order number in the
section "Ordering data (Page 63)".
Required tools
Screwdriver, size 2.5 mm to 4 mm.
Replacing labels
1. Push the screwdriver into the small opening of the label, and then lever it out.
Figure 3-4 Removing labels
2. With your finger push the new label into the holder of the module.

Installation
3.5 Disassembling the RF180C
RF180C communication module
16 Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618
3.5 Disassembling the RF180C
Procedure
The RF180C is wired up and operating.
1. Switch off the supply voltage for the RF180C.
2. Disconnect the wiring on the connection block.
3. Remove the 4 fixing screws from the connection block and pull the connection block off
the base unit.
4. Disconnect the wiring on the base unit.
5. Remove the fixing screws from the base unit.
Note
Please note the information in the section Loop-through connection of PROFINET IO and
supply voltage (Page 26).

RF180C communication module
Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618 17
Connecting 4
Proper use
When connecting non-specified devices to the RF180C, it is possible that the connected
device may be destroyed.
PROFINET IO connection system
Detailed information about connecting the RF180C to PROFINET IO can be found in the
"SIMATIC PROFINET system description
(http://support.automation.siemens.com/WW/view/en/19292127/0/en)".
CAUTION
Power supply for devices with PROFINET interfaces
Modules with PROFINET interfaces may only be operated in LANs (Local Area Networks)
in which all connected nodes are equipped with SELV/PELV power supplies or protection
systems of equal quality.
A data transfer terminal (modem, for example) is required to access the WAN (Wide Area
Network) in order to ensure compliance with this safety standard.
The power supply must provide the current required (max. 1.5 A) during brief power failures
of ≤ 20 ms.
All supply and signal voltages must be safety extra low voltage (SELV/PELV according to
EN 60950).
24 VDC power supply: safe (electrical) isolation of extra-low voltage (SELV/PELV according
to EN 60950).
NOTICE
Do not connect the device directly to the telephone network
The device must not be connected to the public telephone network without a hub / switch
because the voltage intervals are designed for 500 V.

Connecting
RF180C communication module
18 Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618
PROFINET IO installation techniques
PROFINET IO communication can be set up as a bus a "BUS" or "STAR". Please note the
information in the section "Loop-through connection of PROFINET IO and supply voltage
(Page 26)".
Controller e.g.
CPU S7-400
24 VDC
PROFINET
RF180C RF180C RF180C
Figure 4-1 RF180C with "BUS"setup
Controller e.g.
CPU S7-400
24 VDC
Switch
(e.g. SCALANCE)
PROFINET
RF180C RF180C RF180C
Figure 4-2 RF180C with "STAR" setup

Connecting
4.1 Wiring connection block M12, 7/8"
RF180C communication module
Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618 19
Reader connector system
One reader always occupies one M12 socket on the RF180C. A pre-assembled cable
therefore permits the optimum and easy connection of the reader. The connection cable is 2
m long in the standard version.
Controller e.g.
CPU S7-400
Reader Transponder
to other
PROFINET nodes
24 VDC
RF180C
PROFINET
X1
X2
Figure 4-3 Overview of wiring
4.1 Wiring connection block M12, 7/8"
Features
● Connect the supply voltages and PROFINET IO to connection block M12, 7/8":
– M12 connection in D coding: PROFINET IO
– 7/8" connection: Supply voltages
● You can loop the supply voltages and PROFINET IO through via the second M12 or 7/8"
round socket.
Requirements
● Wire connection block M12, 7/8" when the supply voltage is switched off.
Required tools
Stripping tool, screwdriver for wiring the M12 and/or 7/8" connector if you are not using a
pre-assembled cable.

Connecting
4.1 Wiring connection block M12, 7/8"
RF180C communication module
20 Operating Instructions, 12/2012, J31069-D0177-U001-A6-7618
Accessories required
● Pre-assembled cable with connector
● If you are not using a pre-assembled cable:
– M12: 4-wire Ethernet cable (twisted pair), shielded and
M12 connector 4-pin, D coded (see table "Pin assignment M12 connector 4-pin, D
coded (PROFINET IO)")
– 7/8": 5-wire cable and 7/8" connector
(see table "Pin assignment for 7/8" connector (supply voltages)")
● For order numbers, refer to the section "Ordering data (Page 63)".
Wiring M12, 7/8" connector
The tables below contain the pin assignment for the M12 and 7/8" connectors:
Table 4- 1 Pin assignment for M12 connector, 4-pole, D coding (PROFINET IO)
Pin Assignment View of M12 connector, 4-pole, D coding
(wiring side)
1 Data line TxP
2 Data line RxP
3 Data line TxN
4 Data line RxN
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