Siemens SENTRON 7KM PAC 4DI/2DO User manual

___________________
___________________
___________________
___________________
___________________
___________________
___________________
SENTRON
7KM measuring device
PAC 4DI/2DO expansion module
Manual
11/2018
L1V30545465B-01
Introduction
1
Description
2
Installation
3
Connection
4
Commissioning
5
Service and maintenance
6
Technical specifications
7

Siemens AG
Division Energy Management
Postfach 32 20
91050 ERLANGEN
GERMANY
Document order number: 3ZW1012-0KM02-0AC1
Ⓟ12/2018 Subject to change
Copyright © Siemens AG 2018.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

PAC 4DI/2DO expansion module
Manual, 11/2018, L1V30545465B-01 3
Table of contents
1 Introduction............................................................................................................................................. 5
1.1 Scope of delivery ......................................................................................................................5
1.2 Latest information .....................................................................................................................5
2 Description.............................................................................................................................................. 9
2.1 Area of application ....................................................................................................................9
2.2 Performance features of the PAC 4DI/2DO module.................................................................9
2.3 Design.....................................................................................................................................10
3 Installation ............................................................................................................................................ 11
3.1 Warning...................................................................................................................................11
3.2 Installation location .................................................................................................................11
3.3 Installation steps .....................................................................................................................12
4 Connection ........................................................................................................................................... 13
4.1 Safety information ...................................................................................................................13
4.2 Connections ............................................................................................................................14
5 Commissioning ..................................................................................................................................... 17
5.1 Overview .................................................................................................................................17
5.2 Setting expansion module parameters ...................................................................................17
5.3 Access via MODBUS ..............................................................................................................25
6 Service and maintenance...................................................................................................................... 27
6.1 Troubleshooting guide ............................................................................................................27
6.2 Warranty .................................................................................................................................28
7 Technical specifications ........................................................................................................................ 29
7.1 Technical specifications ..........................................................................................................29
Index..................................................................................................................................................... 33

Table of contents
PAC 4DI/2DO expansion module
4Manual, 11/2018, L1V30545465B-01

PAC 4DI/2DO expansion module
Manual, 11/2018, L1V30545465B-01 5
1Introduction
1
1.1 Scope of delivery
Included in package:
●1 x 7KM PAC 4DI/2DO expansion module
●1 x operating instructions
1.2 Latest information
Up-to-the-minute information
You can find further support on the Internet:
Website (https://support.industry.siemens.com/my/ww/en/requests)
Information about third-party software
This product, solution or service ("product") includes the third-party software components
listed below. This is either open source software that is licensed under a license approved by
the Open Source Initiative (www.opensource.org (https://opensource.org/)), or under a
license ("OSS") defined as comparable by Siemens, and/or it is commercial software or
freeware. With regard to the OSS components, the relevant OSS license conditions take
precedence over all other conditions applicable to this product. SIEMENS makes the OSS
components of this product available to you at no extra cost.
Insofar as SIEMENS has combined or linked certain components of the product with OSS
components according to the definition of the applicable license, i.e. components that are
licensed under GNU LGPL Version 2 or a later version and insofar as use of the relevant
object file is subject to certain restrictions ("LGPL-licensed module" whereby the LGPL-
licensed module and the components to which the LGPL-licensed module is linked are
referred to hereafter as "linked product") and the relevant LGPL license criteria are met, you
are also permitted to i) modify the linked product for your own purposes and, in particular,
you have the right to modify the linked product in order to link it to a modified version of the
LGPL-licensed module, and to (ii) reverse-engineer the linked product, but solely for the
purpose of debugging your own modifications. The right to make modifications does not
include the right to distribute them. All information that you obtain from reverse-engineering
the linked product must be treated confidentially.

Introduction
1.2 Latest information
PAC 4DI/2DO expansion module
6Manual, 11/2018, L1V30545465B-01
Certain OSS licenses oblige SIEMENS to publish the source code, e.g. the GNU General
Public License, the GNU Lesser General Public License and the Mozilla Public License.
Where these licenses are used and the product has not already been shipped with the
required source code, a copy of the source code can be requested by anyone during the
period specified in the applicable OSS license from the following address:
Siemens AG
Energy Management, Low Voltage & Products
Siemensstrasse 10
93055 Regensburg
Germany
Internet: Technical Assistance (https://support.industry.siemens.com/My/ww/en/requests)
Subject: Open source request (please state product name and version, as applicable)
SIEMENS can charge a fee of up to 5 euros for processing the request.
Warranty with respect to use of open source software
The warranty obligations of SIEMENS are governed by the terms of the contract with
SIEMENS. Modification of the product or the OSS components or use of them for a purpose
other than the purpose specified by SIEMENS shall exclude them from the warranty in which
case you will no longer have the right to technical support. The following license conditions
may include limitations of liability that shall apply between you and the respective licensor.
To avoid any misunderstanding, we hereby emphasize that SIEMENS shall not enter into
any warranty obligations in the name of or binding on a third-party licensor.

Introduction
1.2 Latest information
PAC 4DI/2DO expansion module
Manual, 11/2018, L1V30545465B-01 7
Safety information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines, and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement –and continuously maintain –a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the Internet if necessary and only to the extent necessary and with
appropriate protective measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens' guidelines on appropriate security measures should be observed.
For more information about industrial security, please visit
Industrial security (http://www.siemens.com/industrialsecurity)
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends applying product updates as soon as they are
available and always using the latest product versions. Using versions that are obsolete or
are no longer supported can increase the risk of cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at
Siemens Industrial Security RSS Feed (http://www.siemens.com/industrialsecurity).

Introduction
1.2 Latest information
PAC 4DI/2DO expansion module
8Manual, 11/2018, L1V30545465B-01
General safety information
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this equipment before working on this device.
Note
Only qualified personnel are allowed to install, commission or service this device.
•Wear the prescribed protective clothing.
•Observe the general equipment regulations and safety regulations for working on high-
voltage installations (e.g. DIN VDE, NFPA 70E) as well as national or international
regulations.
•Check that all connections are correctly made before startup.
•Before power is applied to the device for the first time, it must have been located in the
operating area for at least two hours in order to reach temperature balance and avoid
humidity and condensation.
•The limits given in the technical data must not be exceeded even during commissioning
or testing.
•Condensation on the device is not permissible during operation.
Note
These operating instructions do not purport to cover all details or variations in equipment, or
to provide for every possible contingency in connection with installation, operation, or
maintenance. Should additional information be desired, or should particular problems arise
that are not handled in detail in the operating instructions, please contact Technical Support
for the information you require.
Technical Support (https://support.industry.siemens.com/My/ww/en/requests).

PAC 4DI/2DO expansion module
Manual, 11/2018, L1V30545465B-01 9
2Description
2
2.1 Area of application
The expansion module has been designed for use in combination with the 7KM PAC
devices. The guidelines for the 7KM PAC devices also apply to the expansion module.
2.2 Performance features of the PAC 4DI/2DO module
You expand the digital inputs and digital outputs of measuring devices with the SENTRON
PAC 4DI/2DO expansion module.
Overview:
●Plug-in expansion module for SENTRON PAC devices
●Does not require an external power supply
●Configuration via:
–SENTRON PAC Power Monitoring Device
–SENTRON powerconfig
●Connected using screw terminals
●Four digital inputs with:
–Functions as on the SENTRON PAC
–Active input circuit.
This enables optional connection without an external power supply.
●Two digital outputs with:
–Functions as on the SENTRON PAC

Description
2.3 Design
PAC 4DI/2DO expansion module
10 Manual, 11/2018, L1V30545465B-01
2.3 Design
①
Screw terminals
②
Screws for installing the 4DI/2DO expansion module
③
Diagnostic LED
Diagnostic LED
The diagnostic LED indicates the communication status.
LED
●Static ON (green)
The PAC 4DI/2DO expansion module is ready for operation.
●OFF
The PAC 4DI/2DO expansion module is not ready for operation.

PAC 4DI/2DO expansion module
Manual, 11/2018, L1V30545465B-01 11
3Installation
3
3.1 Warning
WARNING
Hazardous voltage.
The use of damaged devices may result in death, serious injury, or property damage.
3.2 Installation location
The expansion module is inserted in the slot labeled "MOD1" and/or "MOD2" on the rear
panel of the PAC devices.
NOTICE
Condensation may cause the device to malfunction.
The device must be in the operating environment for at least two hours before use to
prevent condensation due to sudden temperature changes.

Installation
3.3 Installation steps
PAC 4DI/2DO expansion module
12 Manual, 11/2018, L1V30545465B-01
3.3 Installation steps
Install the expansion module before starting up the PAC device.
CAUTION
Electrostatic discharge
The expansion modules contain electronic components that can be irreparably damaged by
electrostatic discharge.
When handling modules, make sure that all objects in the handling environment (persons,
workstation and packaging) are properly grounded. Do not touch the module contacts.
NOTICE
Overheating of the device
The expansion module can overheat if the ventilation slits are covered.
Overheating shortens the service life of the expansion module.
Ensure that the ventilation slits are not covered.
Figure 3-1 Mounting the expansion module

PAC 4DI/2DO expansion module
Manual, 11/2018, L1V30545465B-01 13
4Connection
4
4.1 Safety information
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this equipment before working on this device.

Connection
4.2 Connections
PAC 4DI/2DO expansion module
14 Manual, 11/2018, L1V30545465B-01
4.2 Connections
Terminal labeling
Figure 4-1 Terminal labeling with screw terminal
Number
Terminal
Function
①
FE
Functional ground connection
②
DIC
Digital input common
③
DI3
Digital input 3
④
DI2
Digital input 2
⑤
DI1
Digital input 1
⑥
DI0
Digital input 0
⑦
DOC
Digital output common
⑧
DO1
Digital output 1
⑨
DO0
Digital output 0
⑩
—
Interface to PAC device

Connection
4.2 Connections
PAC 4DI/2DO expansion module
Manual, 11/2018, L1V30545465B-01 15
The "functional ground" connection discharges EMC interference affecting the digital input
and output.
Connect the functional ground to the equipotential bonding strip in the control cabinet. Keep
the connecting cable as short as possible.
Example connections
Several example connections for the 4DI/2DO expansion module can be found below.
Digital inputs
Figure 4-2 Terminal assignment with switching of the digital inputs with internal power supply
Figure 4-3 Terminal assignment with switching of the digital inputs with external power supply

Connection
4.2 Connections
PAC 4DI/2DO expansion module
16 Manual, 11/2018, L1V30545465B-01
Digital outputs
Figure 4-4 Terminal assignment with switching of the digital outputs

PAC 4DI/2DO expansion module
Manual, 11/2018, L1V30545465B-01 17
5Commissioning
5
5.1 Overview
Requirements
1. The expansion module has already been installed.
2. The expansion module and the PAC device have been connected up correctly.
Note
Check the connections
Failure to connect up the device correctly can result in malfunctions and failure of the device.
Before you start commissioning the device, check that all connections are correct.
Note
When performing an insulation test of the entire installation with AC or DC, disconnect the
device before starting the test.
5.2 Setting expansion module parameters
The parameters for the expansion module can be set either directly on the PAC display or
via the communication interface of the PAC device using the SENTRON "powerconfig"
configuring software.
The SENTRON powerconfig configuration software can be downloaded from the Industry
Online Support Website (https://support.industry.siemens.com/cs/ww/en/view/63452759).
Setting parameters on the PAC device
When the SENTRON PAC 4DI/2DO expansion module is mounted on the SENTRON PAC
Power Monitoring Device, you can make the configuration settings for the external digital
inputs and digital outputs.
Select the menu item "SETTINGS" in the SENTRON PAC device menu.
In the menu item "EXPANSION MODULES" select the "4DI/2DO MODULE" that you want to
configure.
For unambiguous module identification, the expansion module slot "MOD 1" or "MOD 2" that
is used is specified in addition to the module designation.

Commissioning
5.2 Setting expansion module parameters
PAC 4DI/2DO expansion module
18 Manual, 11/2018, L1V30545465B-01