Siemens SIMATIC S5 User manual

SIEMENS
SIMATIC S5
Positioning Module
1P 247
for Stepper Motors
Manual
., f’
Order No.: 6ES5998-5SB22
Release 02

Contents
Warning
C79000-R8576-C707
Information
Suggestions/Corrections
Reference Manual
C79000-B8576-C707 -02
List of Contents
Notes on Using the Manual
Fundamentals of Positioning
Reference Manual
Hardware
InstructIons
Functions
Reference Manual
COM 247 Communications Software
User’s Guide
Standard Function Blocks FB164 and FB165
User’s Guide
Planning, Installation and Service
Installation and Start-up Guide
Index
6ES5998-5SB22, Release 02
1
2
3
5
6
7
9
10

We have checked the conteots of th!s manual for agreement wtth the The reproductmn, tra”smmslon
or use 01 thts document or IIS con.
hardware and software descr!bed Since devlat!ons cannot be pre. tenfs
IS not perm!tted without express wrtlten author!ly.
eluded
entcrely, we cannel guarantee full agreement However, the Offenders
WIII be Itable for damages All rights, Including rights
data
,. !h, s manual are reww?wed <egularly and any necessary correc. created by patent grant or regmfratmn of a
ut; ltty model or destgn,
tmns Included In subsequent edllmns. Suqgeslsons for improvement are reserved
are welcomed
Techntcal data subfect to chanqe
Copyr#ght a Slemens AG 1990 All Rights Reserved
Siemens Aktiengesellschaft 6ES5998.5SB22
Eleklronlkwerk Karlsruhe
Pr, ”ted in the Fedwal Republ!c of Germany

I . . .
Guidelines for Handling
Electrostatically Sensitive Devices (ESD)
1 What is ESD?
VSLI chips (MOS technology) are used in practically all SIMATIC S5 and TELEPERM M mod-
ules. These VLSI components are, by their nature, very sensitive to
overvottages and thus to
electrostatic discharge:
They are therefore defined as
“Electrostatically
sensitive @vices”
“ESD” is the abbreviation used internationally.
The following warning label on the cabinets,
subracks and packing indicates that electrostatically
sensitive components have been used and that the modules concerned are susceptible to touch:
#k\
\,
AL
ESDS can be destroyed by voltage and energy levels which are far below the level perceptible to
human beings. Such voltages already occur when a component or a module is touched by a
person who has not been electrostatically discharged. Components which have been subjected
to such overvoltage cannot, in most cases, be immediately detected as faulty; the fault occurs
only after a long period in operation.
An electrostatic discharge
- of 3500 V can be felt
of 4500 V can be heard
must take place at a minimum of 5000 V to be seen.
But just a fraction of this voltage can already damage or destroy an electronic component.
The typical data of a component can suffer due to damage, overstressing or weakening caused
by electrostatic discharge; this can result in temporary fault behavior, e.g. in the case of
- temperature variations,
mechanical shocks,
vibrations,
- change of load.
Only the consequent use of protective equipment and careful observance of the precautions for
handling such components can effectively prevent functional disturbances and failures of
ESD
modules.
o s,mn~ AG c7goo0-D80?&cxj3 -01
1

I
.
ESD Guidelines
m
. . .
2 When is a Static Charge Formed?
One can never be sure whether the human body or the material and tools which one is using
are not electrostatically charged.
Small charges of 100 V are very common; these can, however, very quickly rise up to 35000 V.
Exampfes of static charge:
- Wafking on a carpet up to 35000 v
- Walking on a PVC flooring up to 12000 v
- Sitting on a cushioned chair
I@ to 18000 V
- Plastic
desoldenng unit
I@ to 8000 V
- Plastic coffee cup up to 5000 v
- Plastic bags up to 5000 v
- Books, etc. with a plastic binding
Up to 8000 V
3 important Protective Measures against Static Charge
. Most plastic materials are highly susceptible to static charge and must therefore be kept as
far away as possible from
ESDS.
. Personnel who handle ESDS, the work table and the packing must all be carefully grounded.
4 Handling of ESD Modules
One basic rule to be obsewed is that electronic modules should be touched by hand
only if this is necessary for any work required to be done on them. Do not touch the
component pins or the conductors.
Touch components only if
- the person is grounded at all times by means of a wrist strap
or
- the person is wearing special anti-static shoes or shoes with a grounding strip.
Before touching an electronic module, the person concerned must ensure that
(s)he is
not carrying any static charge. The simplest way is to touch a conductive, grounded
item of equipment (e.g. a blank metallic cabinet
p-, water pipe, etc.) before touching
the module.
Modules should not be brought into contact with insulating materials or materials which
take up a static charge, e.g. plastic foil, insulating table tops, synthetic clothing, etc.
Modules should only be placed on conductive surfaces (table with anti-static table top,
conductive foam material, anti-static plastic bag, anti-static transport container).
Modules should not be placed in the vicinity of monitors, TV sets (minimum distance
from screen >10 cm).
O s,emen~ #@ c7goo0-DEo76-C333 -01

I
ESD Guidelines
The diagram below shows the required protective measures against electrostatic discharge.
Standing position
Q n
r%
b
d
e
a
f
\
+
[
f
+
b
\
r
1
c
a
\
Standing/sitting position
aConductive
flccmng
b
Arm=smc table
c
AntMabc shoes
d
Arm-smc coat
e
Grounding wrist strap
f
Grounding common of the cabinets
Sitting position
5Measurements and Modification to ESD Modules
● Measurements on modules may only be earned out under the following conditions:
The measuring equipment is grounded (e.g. via the PE conductor of the power supply
system) or
when electrically isolated measuring equipment is used, the probe must be discharged
(e.g. by touching the metallic casing of the equipment) before beginning measurements.
● Only grounded soldering irons may be used.
6 Shipping of ESt) Modules
Anti-static packing material must always be used for modules and components, e.g. metalized
plastic boxes, metal boxes, etc. for storing and dispatch of modules and components.
If the container itself is not conductive, the modules must be wrapped in a conductive material
such as conductive foam, anti-static plastic bag, alummium foil or paper. Normal plastic bags or
foils should not be used under any circumstances.
For modules with built-in batteries ensure that the conductive packing does not touch or short-
circuit the battery connections; if necessary cover the connections with insulating tape or
material.
@ S,ernens AG C79000-D8076-C333 -01
3

Contents
Contents
1
1.1
1.2
2
2.1
2.2
2.3
2.3.1
2.4
2.5
2.5.1
2.5.1.1
2.5.1.2
2.5.2
2,5.2,1
2.5.2.2
2,5.3
2.5.3.1
2.5.3.2
2.5,3.3
2,5.3.4
2.5.3.5
2.5.3.6
2.5.3.7
2.5.3.8
2,5.3.9
Notes
Notes on Using the Manual
Important Notes on Safety
Fundamentals of Positioning
Introduction
A Brief Introduction to the IP247
Positioning Axes
What is Positioning?
How Does the IP247 Execute a Positioning Job?
Machine Data and their Structure
Machine Data for the Power Unit
Polarity
Pulse Duration
Machine Data for the Steppel Motor
Pulses per Revolution
Number of Excitation Patterns
Machine Data for the plant
Axis Type (Linear or Rotary Axis)
The Linear Axis
The Rotary Axis
Transmission Ratio
Maximum Frequency
Start-Stop Frequency
Rate of Frequency I
ncrease
Range Limits (Software Limit Switches)
Backlash Compensation
2,5,3,1 () The polarity of ”the Hardware Limit Switches
2.5.4
2.5.4.1
2.5.4.2
2.5.4.3
2.5.4.4
2.5.4.5
2.5.4.6
2.5.5
2.5.5.1
2.5.5.2
2.5.6
2.6
2.6.1
2,6.2
2.6.3
2.6.4
Machine Data for Operation
Measurement System
Speeds
Reference Point Synchronized
Reference Point Coordinate
Reference Direction
Target Information from PC is BCD-Coded
Machine Data for Machining Programs
Tool Length Offset
Zero Point Offset
Other Parameters
Machining Programs and their Structure
General
Program Header
Program Statements
The N-function
1-1
1-1
1-4
2-1
2-1
2-2
2-4
2-4
2-6
2-7
2-8
2-8
2-10
2-1o
2-10
2-11
2-11
2-11
2-12
2-13
2-14
2-14
2-15
2-15
2-18
2-19
2-20
2-21
2-21
2-21
2-23
2-23
2-24
2-25
2-26
2-26
2-27
2-28
2-30
2-30
2-31
2-32
2-33
Siemens AG”c79000-B8576-c707-ol
o-1

Contents
2.6.5
The L-Function 2-33
2.6,6 The G-Functions 2-34
2.6.6.1
-GOO: RapidTraverse
2-34
2.6.6.2
-G04: Dwell Time 2-35
2.6.6.3 -G1 O: Flying Change
2-35
2.6.6.4 LoOPS
2-37
2.6.6.5 Direction of Approach to the Target Point with a Rotary Axis
2-38
2,6,6.6 Tool Length Offset
2.6,6.7 Zero Point offset
2.6.6.8 Dimensional Units in Machining Programs
2,6,6.9 ReferencePoint
2.6,6,10 Absolute and Relative Dimensions
2.6.7
2.6.8
2.6.9
2.6.10
2.7
2,7.1
2.7.2
2.7.3
2.7.4
2,7,5
2.7.6
2.7.7
2.8
2.8.1
2.8.2
2.8.3
2.8.4
2.9
3
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.2
3.2.1
3.2.2
3.3
3.3.1
3.3.2
0-2
TheX-Function
The F-Function
The M-Function
Programming Restrictions and Syntax Diagram
Axis Attributes
Machine Data does not Exist
Measurement System
Reference Point does not Exist
Teach-in On
Reference Point Synchronized
Axis Status “Finished” or “Running”
“PositionReached’i Message
Digital Inputs/Outputs and their Effects
Inputs and Outputs to the Power Unit
The’’ Position Reached” Message
The Digital Inputs for Hardware Limit Switches
External Start/Stop
BASPSignal
Hardware
Technical Description
Mode of Operation
Application
Design
Technical Data
Installation
Inserting and Removing the Module
Connecting the Signal Lines
Operation
Position of the Jumpers and Switches
Setting the Module Address
2-39
2-42
2-46
2-46
2-46
2-47
2-47
2-47
2-50
2-52
2-53
2-53
2-53
2-53
2-53
2-54
2-54
2-54
2-54
2-55
2-56
2-57
2-59
3-1
3-1
3-1
3-3
3-3
3-5
3-8
3-8
3-8
3-9
3-9
3-9
Siemens AG°C79000-B8576 -C70i’-Ol

I
contents
3.3.3
3.3.4
3.3,5
3.4
4
4.1
4.1,1
4.2
4,2,1
4.2.2
4.2.3
4,2,4
4.2.5
4.2.6
4.2.7
4.3
4.3,1
4,3,2
4.3.3
4.3,4
4.3,5
4,3,6
4.3.7
4.3,8
4.3,9
4,3,10
4,3,11
4.3,12
4.3,13
4.3.14
4.3.15
4.3,16
4,3,17
4,3.18
4,3.19
4,3.20
4,3.21
4.3,22
4,3.23
4.4
Connecting Stepper Motor Power Units
Digital Inputs/Digital Outputs
PG Interface 20 mA
Connecting Cables
Functions
Principle of Operation
Operating Instruction
Description of the Individual Operating Modes
JOG Speeds 1 and 2 (Modes 1,2)
Axis Off (Mode 4)
Reference Point (Mode 5)
Reference Point Approach
Set Reference point
Incremental Approach Absolute (Mode 6)
Incremental Approach Relative (Mode 7)
Executing Machining Programs
Automatic (Mode 8)
Automatic Single Statement (Mode 9)
Interrupting and Continuing Machining Programs in BA 8 and BA 9
Teach-in On/Off (Modes 10/1 1)
Zero Offset Absolute (Mode 12)
Zero Offset Relative (Mode 13)
Clear Zero Offset (Mode 14)
Tool Length Offset (Mode 15)
Tool Offset Off (Mode 16)
Clear Error (Mode 17)
Machine Data Processing (Modes 20,21,64,67 and 68)
Enter Machine Data (Mode 20)
Delete Machine Data (Mode 21)
Read Machine Data Directory (Mode 64)
Read Machine Data (Mode 67)
Machine Data Overview (Mode 68)
Executing Machining Programs (Modes 22,23,65 and 69)
Enter Machining Program (Mode 22)
Delete Machining Program (Mode 23)
Machining Program Information (Mode 65)
Read Machining Program (Mode 69)
Enter SYSID (Mode 24)
Read SYSID (Mode 70)
Description of the Individual Monitoring Modes
3-11
3-14
3-15
3-18
4-1
4-1
4-3
4-6
4-7
4-8
4-8
4-9
4-15
4-15
4-16
4-17
4-17
4-18
4-20
4-26
4-28
4-30
4-31
4-31
4-34
4-34
4-35
4-35
4-36
4-37
4-37
4-37
4-38
4-39
4-40
4-41
4-41
4-42
4-43
4-43
Siemens AG°C79000-B8576 -C707-01
o-3

Contents
5
COM247 Communications Software
5-1
Introduction
5.1
5-1
5-5
5.2
Definition of Terms
5.3
5.3.1
5.3.2
5.3.3
5.3.3.1
5.3.3.2
5.3.4
5.3.4.1
5.3.4.2
Getting Started
5-6
5-6
5-6
5-6
5-6
5-7
5-7
5-7
5-8
5-1o
5-15
5-17
5-18
5-18
5-19
5-30
5-32
5-35
5-35
5-35
5-37
5-39
5-42
5-42
5-43
5-44
5-44
5-46
5-49
Consignment
Setting the Configuration Register
Working Copy of the
COM247 Diskette
Programmers with one Floppy Disk Drive
(PG685)
Programmers with two Floppy Disk Drives (PG675, PG635)
System Configuration
Programmers without a Hard Disk (PG675)
Programmers with a Hard Disk (e.g. PG685)
5.4
Starting COM247
5.5
Function Selection
5.6
5.6.1
5.6.1.1
5.6.1.2
5.6.1.3
5.6.1.4
5.6.2
5.6.2.1
5.6.2.2
5.6.2.3
5.6.2.4
Input
Entering Machine Data
General Information about Machine Data
Compiling Machine Data
Print Machine Data
Assigning Printer Parameters
Entering Machining Programs
General Information about Machining Programs
Generating Machining Programs
Entering Machining Programs According to DIN
Entering Machining Programs in the Text Mode
output
Output Machine Data
5.7
5.7.1
5.7.2 Output Machining Program
5.8
5.8.1
5.8.2
5.8.3
Test
Starting the Test Mode
Modes
Mode Table
5.9
Transfer
5-51
5-!53
5-55
5.10
Delete
5.11
Information
6
Standard Function Blocks FB164 and FB165
6-1
6.1 General Notes
6.1.1 Overview
6-1
6-1
6.1.2
Notes
6.1.2.1
Overview of the Data Handling Blocks
6.1.2.2 Installing an Interface in
OB20, OB21 or OB22 with the S5-135U
6.1.2.3 Use of FB164/165 in the Various Programmable Controllers
6-2
6-2
6-2
6-3
0-4
Siemens AGQ C79000-138576-C707-02