Siemens Simatic S7-1500 User manual

Manual
Digital output module DQ 8x230VAC/5A ST (6ES7522-5HF00-0AB0)
07/2014Edition
Answers for industry.
SIMATIC
S7-1500

DQ 8x230VAC/5A ST Digital Output
Module (6ES7522-5HF00-0AB0)
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
SIMATIC
S7-1500/ET 200MP
DQ 8x230VAC/5A ST Digital Output
Module (6ES7522-5HF00-0AB0)
Manual
07/2014
A5E03485590
-AC
Preface
Documentation guide
1
Product overview
2
Wiring
3
Parameters/address space
4
Interrupts/diagnostics alarms
5
Technical specifications
6
Dimensional drawing
A
Parameter data records
B
Open Source Software
C

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03485590-AC
Ⓟ
07/2014 Subject to change
Copyright © Siemens AG 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
Manual, 07/2014, A5E03485590-AC 3
Preface
Purpose of the documentation
This manual supplements the system manuals:
●S7-1500 Automation System
●ET 200MP Distributed I/O System
Functions that relate in general to the systems are described in these system manuals.
The information provided in this manual and in the system/function manuals supports you in
commissioning the systems.
Changes compared to previous version
Changes described in this manual, compared to the previous version:
●Module integrated in hardware catalog STEP 7 (TIA Portal) V13, Update 3 or higher with
the function: Module-internal shared output (MSO) for Shared Device
●Appendix Open Source Software amended
Conventions
The term "CPU" is used in this manual both for the CPUs of the S7-1500 automation system,
as well as for interface modules of the ET 200MP distributed I/O system.
Please also observe notes marked as follows:
Note
A note contains important information regarding the product
described in the documentation
or its handling, or draws special attention to a section of the documentation.

Preface
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
4Manual, 07/2014, A5E03485590-AC
Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. You can find more information about industrial security on the Internet
(http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. You can find more information on the Internet
(http://support.automation.siemens.com).
Open Source Software
Open-source software is used in the firmware of the product described. Open Source
Software is provided free of charge. We are liable for the product described, including the
open-source software contained in it, pursuant to the conditions applicable to the product.
Siemens accepts no liability for the use of the open source software over and above the
intended program sequence, or for any faults caused by modifications to the software.
For legal reasons, we are obliged to publish the original text of the license conditions and
copyright notices. Please read the information relating to this in the appendix.

DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
Manual, 07/2014, A5E03485590-AC 5
Table of contents
Preface ................................................................................................................................................... 3
1 Documentation guide .............................................................................................................................. 6
2 Product overview .................................................................................................................................... 8
2.1 Properties..................................................................................................................................8
3 Wiring ................................................................................................................................................... 11
4 Parameters/address space ................................................................................................................... 14
4.1 Parameters .............................................................................................................................14
4.2 Address space ........................................................................................................................15
5 Interrupts/diagnostics alarms................................................................................................................. 18
5.1 Status and error displays ........................................................................................................18
5.2 Interrupts.................................................................................................................................20
5.3 Diagnostics alarms..................................................................................................................20
6 Technical specifications ........................................................................................................................ 21
A Dimensional drawing............................................................................................................................. 27
B Parameter data records......................................................................................................................... 29
B.1 Parameter assignment and structure of the parameter data records.....................................29
C Open Source Software.......................................................................................................................... 31

DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
6Manual, 07/2014, A5E03485590-AC
Documentation guide
1
The documentation for the SIMATIC S7-1500 automation system and the SIMATIC
ET 200MP distributed I/O system is arranged into three areas.
This arrangement enables you to access the specific content you require.
Basic information
System Manual and Getting Started describe in detail the configuration, installation, wiring
and commissioning of the SIMATIC S7-1500 and ET 200MP systems. The STEP 7 online
help supports you in the configuration and programming.
Device information
Manuals contain a compact description of the module-specific information, such as
properties, terminal diagrams, characteristics, technical specifications.
General information
The function manuals contain detailed descriptions on general topics regarding the SIMATIC
S7-1500 and ET 200MP systems, e.g. diagnostics, communication, Motion Control, Web
server.
You can download the documentation free of charge from the Internet
(http://www.automation.siemens.com/mcms/industrial-automation-systems-
simatic/en/manual-overview/tech-doc-controllers/Pages/Default.aspx).
Changes and supplements to the manuals are documented in a Product Information.

Documentation guide
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
Manual, 07/2014, A5E03485590-AC 7
Manual Collection S7-1500 / ET 200MP
The Manual Collection contains the complete documentation on the SIMATIC S7-1500
automation system and the ET 200MP distributed I/O system gathered together in one file.
You can find the Manual Collection on the Internet
(http://support.automation.siemens.com/WW/view/en/86140384).
My Documentation Manager
The My Documentation Manager is used to combine entire manuals or only parts of these to
your own manual.
You can export the manual as PDF file or in a format that can be edited later.
You can find the My Documentation Manager on the Internet
(http://support.automation.siemens.com/WW/view/en/38715968).
Applications & Tools
Applications & Tools supports you with various tools and examples for solving your
automation tasks. Solutions are shown in interplay with multiple components in the system -
separated from the focus in individual products.
You can find Applications & Tools on the Internet
(http://support.automation.siemens.com/WW/view/en/20208582).
CAx Download Manager
The CAx Download Manager is used to access the current product data for your CAx or CAe
systems.
You configure your own download package with a few clicks.
In doing so you can select:
●Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN
macro files
●Manuals, characteristics, operating manuals, certificates
●Product master data
You can find the CAx Download Manager on the Internet
(http://support.automation.siemens.com/WW/view/en/42455541).

DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
8Manual, 07/2014, A5E03485590-AC
Product overview
2
2.1
Properties
Article number
6ES7522-5HF00-0AB0
View of the module
Figure 2-1 View of the DQ 8x230VAC/5A ST module

Product overview
2.1 Properties
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
Manual, 07/2014, A5E03485590-AC 9
Properties
The module has the following technical properties:
●8 digital outputs (relays)
●Supply voltage of the 24 V DC relay coils
●Rated output voltage 230 V AC (24 V DC up to 120 V DC/24 V AC up to 230V AC)
●Rated output current 5 A
●Assignable substitute values (per channel)
●Assignable diagnostics (per channel group)
●Suitable for solenoid valves, DC contactors, and indicator lights
The module supports the following functions:
Table 2- 1 Version dependencies of the module functions
Function
Firmware version
of the module
Configuration software
STEP 7
(TIA Portal)
GSD file in STEP 7
(TIA Portal) V12 or higher, or
STEP 7 V5.5 SP3 or higher
Firmware update
V1.0.0 or higher
V12 or higher
X
Identification data I&M0 to I&M3
V1.0.0 or higher
V12 or higher
X
Parameter assignment in RUN
V1.0.0 or higher
V12 or higher
X
Module-internal Shared Output (MSO) V2.0.0 or higher V13 Update 3 or
higher
(PROFINET IO
only)
X
(PROFINET IO only)
Configurable after interface module
IM 155-5 DP ST
V2.0.0 or higher V13 or higher X
You can configure the module with STEP 7 (TIA Portal) and with a GSD file.
Accessories
The following accessories are supplied with the module and can also be ordered separately
as spare parts:
●Labeling strips
●U connector
●Universal front door

Product overview
2.1 Properties
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
10 Manual, 07/2014, A5E03485590-AC
Other components
The following component must be ordered separately:
Front connectors, including potential jumpers and cable ties
You can find more information on accessories in the S7-1500 Automation System system
manual (http://support.automation.siemens.com/WW/view/en/59191792) and the ET 200MP
Distributed I/O System system manual
(http://support.automation.siemens.com/WW/view/en/59193214).

DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
Manual, 07/2014, A5E03485590-AC 11
Wiring
3
This section contains the block diagram of the module and outlines various connection
options.
For more information on front connector wiring and creating cable shields, for example, refer
to the "Wiring" section in the S7-1500 Automation System
(http://support.automation.siemens.com/WW/view/en/59191792) and ET 200MP distributed
I/O system (http://support.automation.siemens.com/WW/view/en/59193214) system
manuals.
Abbreviations used
Meaning of the abbreviations used in the following figures:
L+
Connection for supply voltage of relay contacts
M
Ground connection
CHx
Channel or display of the channel status
PWRx
Display for the supply voltage (POWER)
Note
Note that the 24V DC supply voltage for this module must always be supplied by terminals
19/20 and
terminals 39/40. Use the included potential jumpers for this purpose.

Wiring
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
12 Manual, 07/2014, A5E03485590-AC
Block diagram and terminal assignment
The example in the following figure shows the terminal assignment and the assignment of
the channels.
①
Backplane bus interface
Figure 3-1 Block diagram and terminal assignment

Wiring
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
Manual, 07/2014, A5E03485590-AC 13
Tip: Using the potential jumpers
Use the potential jumpers supplied with the front connector if you want to distribute the 24V
DC supply voltage to a neighboring module. This helps you to avoid having to terminate two
wires to one terminal.
Proceed as follows:
1. Connect the 24 V DC supply voltage to terminals 19 and 20.
2. Insert the potential jumpers between terminals 19 and 39 (L+) and between terminals 20
and 40 (M).
3. Use the terminals 39 and 40 to loop the potential to the next module.
Figure 3-2 Using the potential jumpers
Note
Ensure that the maximum current load of 8 A per potential jumper is not exceeded.

DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
14 Manual, 07/2014, A5E03485590-AC
Parameters/address space
4
4.1
Parameters
DQ 8x230VAC/5A ST parameters
When you assign the module parameters in STEP 7, you use various parameters to specify
the module properties. The following table lists the configurable parameters. The effective
range of the configurable parameters depends on the type of configuration. The following
configurations are possible:
●Central operation with a S7-1500 CPU
●Distributed operation on PROFINET IO in an ET 200MP system
●Distributed operation on PROFIBUS DP in an ET 200MP system
For parameter assignment in the user program, the parameters are transferred to the
module using the WRREC instruction (parameter reassignment in RUN) and data records;
see chapter Parameter assignment and structure of the parameter data records (Page 29).
Table 4- 1 Configurable parameters and their defaults
Parameters
Range of val-
ues
Default setting
Parameter as-
signment in RUN
Scope with configuration soft-
ware, e.g., STEP 7 (TIA Portal)
GSD file
PROFINET I
O
GSD file
PROFIBUS DP
Diagnostics
•Missing supply voltage L+ Yes/No No Yes Channel
group
Channel group
Reaction to CPU STOP
•Turn off
•Keep last
value
•Output sub-
stitute val-
ue 1
Turn off Yes Channel Channel

Parameters/address space
4.2 Address space
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
Manual, 07/2014, A5E03485590-AC 15
4.2
Address space
The module can be configured differently in STEP 7; see following table. Depending on the
configuration, additional/different addresses are assigned in the process image of the
outputs/inputs.
Configuration options of DQ 8x230VAC/5A ST
You can configure the module with STEP 7 (TIA Portal) or with a GSD file.
When you configure the module by means of the GSD file, the configurations are available
under different abbreviations/module names.
The following configurations are possible:
Table 4- 2 Configuration options
Configuration
Short designation/module
name in the GSD file
Configuration software, e.g., STEP 7 (TIA Portal)
Integrated in hard-
ware catalog STEP 7
(TIA Portal)
GSD file in
STEP 7 (TIA Portal) V12
or higher or STEP 7 V5.5
SP3 or higher
1 x 8-channel without value status
DQ 8x230VAC/5A ST
X
X
1 x 8-channel with value status
DQ 8x230VAC/5A ST QI
X
X
1 x 8-channel with value status for mod-
ule-internal Shared Output with up to 4
submodules
DQ 8x230VAC/5A ST MSO V13 Update 3 or
higher
(PROFINET IO only)
X
(PROFINET IO only)
Value status (Quality Information, QI)
The value status is always activated for the following module names:
●DQ 8x230VAC/5A ST QI
●DQ 8x230VAC/5A ST MSO
An additional bit is assigned to each channel for the value status. The bit for the value status
indicates if the output value specified by the user program is actually pending at the module
terminal (0 = value is incorrect).

Parameters/address space
4.2 Address space
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
16 Manual, 07/2014, A5E03485590-AC
Address space for configuration as 8-channel DQ 8x230VAC/5A ST
The following figure shows the assignment of the address space for the configuration as a 8-
channel module with value status. You can freely assign the start address for the module.
The addresses of the channels are derived from the start address.
The letters "a to d" are printed onto the module. "For example, AB a" stands for module start
address output byte a.
Figure 4-1 Address space for configuration as 8-channel DQ 8x230VAC/5A ST with value status
Address space for configuration as 1 x 8-channel DQ 8x230VAC/5A ST MSO
For the configuration as a 1 x 8-channel module (module-internal Shared Output, MSO),
channels 0 to 7 of the module are copied to multiple submodules. Channels 0 to 7 are then
available with identical values in various submodules. These submodules can be assigned to
up to four IO controllers when the module is used in a shared device:
●The IO controller to which submodule 1 is assigned has write access to outputs 0 to 7.
●The IO controllers to which submodule 2, 3, or 4 is assigned have read access to outputs
0 to 7.
The number of usable submodules is dependent on the interface module used. Observe the
information in the manual for the particular interface module.
Value status (Quality Information, QI)
The meaning of the value status depends on the submodule on which it occurs.
For the first submodule (=basic submodule), the value status 0 indicates that the value is
incorrect or that the IO controller of the basic submodule is in STOP state.
For the 2nd to 4th submodule (=MSO submodule), the value status 0 indicates that the value
is incorrect or one of the following errors has occurred:
●The basic submodule is not yet configured (not ready).
●The connection between the IO controller and the basic submodule has been interrupted.
●The IO controller of the basic submodule is in STOP or POWER OFF state.

Parameters/address space
4.2 Address space
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
Manual, 07/2014, A5E03485590-AC 17
The following figure shows the assignment of the address space for submodules 1, 2, 3, and
4 and the value status.
Figure 4-2 Address space for configuration as 1 x 8-channel DQ 8x230VAC/5A ST S MSO with val-
ue status

DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
18 Manual, 07/2014, A5E03485590-AC
Interrupts/diagnostics alarms
5
5.1
Status and error displays
LED displays
The figure below shows the LED displays (status and error displays) of the
DQ 8x230VAC/5A ST.
Figure 5-1 LED displays of the module DQ 8x230VAC/5A ST

Interrupts/diagnostics alarms
5.1 Status and error displays
DQ 8x230VAC/5A ST Digital Output Module (6ES7522-5HF00-0AB0)
Manual, 07/2014, A5E03485590-AC 19
Meaning of the LED displays
The following tables explain the meaning of the status and error displays. Remedial
measures for diagnostic alarms can be found in section Diagnostic alarms (Page 20).
RUN and ERROR LED
Table 5- 1 Status and error displays RUN and ERROR
LED
Meaning
Remedy
RUN
ERROR
Off Off
Voltage missing or too low at backplane bus •Switch on the CPU and/or the system pow-
er supply modules.
•Verify that the U connectors are inserted.
•Check to see if too many modules are in-
serted.
Flashes
Off
The module starts and flashes until the valid
parameter assignment is set.
---
On
Off
Module is configured
On
Flashes
Indicates module error because supply voltage
L+ is missing
Evaluate the diagnostics data and eliminate the
error.
Flashes
Flashes
Hardware defective Replace the module.
PWR LED
Table 5- 2 PWR status display
LED PWR
Meaning
Remedy
Off
Supply voltage L+ too low or missing Check the L+ supply voltage.
On
Supply voltage L+ is present and OK ---
CHx LED
Table 5- 3 CHx status display
LED CHx
Meaning
Remedy
Off
0 = Status of the output signal ---
On
1 = Status of the output signal ---