Siemens SINUMERIK 805 User manual

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SINUMERIK
805
Software
Version
2
06.90
Edition
Operating
Instructions
User
Documentation
.r
. ...
•
•

SINUMERIK
805
General
Documentation
SINUMERIK
805
Zubehor
805
805
I
SINUMERIK
SINUMERIK
SINUMERIK
Technical
Data
Catalog
NC
34
Catalog
NC
90
Leaflet
User
Documentation
805
805
800
SINUMERIK
SINUMERIK
SINUMERIK
Operating
Contour Calculator
for NC
Geometry
Programs
Programming
Manufacturer
Documentation
\7
805
800
800
805
SINUMERIK
SINUMERIK
SINUMERIK
......
WWHti|,
SINUMERIK
Interface:
-
Signals
-
Cables
and
Connections
SINUMERIK
WS
800/800A
CL
800
Language
Universal
Interface
Instructions
Manual
Service
Dokumentation
805
h
SINUMERIK
Installation
Guide
-
Instructions
-
Lists

«
SINUMERIK
805
Software
Version
2
Operator’s
Guide
User
Documentation
b
.
jl-'
June
1990
Edition

SINUMERIK®
documentation
Printing
history
Brief
details
of
this
edition
and
previous
editions
are
listed
below.
The
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of
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edition
is shown
by
the
code
in
the
’’Remarks”
column.
Status
code
in
’’Remarks”
column:
A
.
.
.
New
documentation
B
.
..
Unrevised
reprint
with
new
Order
No.
C
.
. .
Revised
edition
with
new
status
Edition
Order
No.
6ZB5
410-0EE02-0BA0
Remarks
06.90
A
Other
functions
not
described
in
this
documentation
might
be
executable
in
the
control.
This
does
not.
however,
represent
an
obligation
to
supply
such
functions
with
a
new
control
or
when
servicing.
This
publication
was
produced
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the
Siemens
5800
Office
System
Subject
to
change
without
prior
notice.
The
reproduction,
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or
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Offenders
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grant
or
registration
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utility
mode)
or
design,
are
reserved.
®
Siemens
AG
1990
All
Rights
Reserved

4
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1
Preliminary
Remarks
This
documentation
has
been
written
for
machine
tool
users.
The
documentation
for
SINUMERIK
805
is
organized
in
two
parts:
Operator’s
Guide
Programming
Guide
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21
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General
Comments
1
Operation
2
Operating
Modes
3
Data
Area
4
Operating
Sequences
5
Data
Interfaces
6
Maintenance
7
Monitoring
and
Notes
for
the User
8

Contents
Page
General
Comments
1
1-1
Product
1-2
1.1
Switching
the
control
on
and
off
1-3
1.2
2-1
2
Operation
2-1
Operating
elements
of
the
operator
keyboard
.
Explanation
of
the
operating
elements
of
the
operator
keyboard
2.1
2-2
2.1.1
Operating
elements
of
the
Hand-held
unit
Explanation
of
operating
elements
of
hand-held
unit
2-17
2.2
2-18
2.2.1
2-25
Division
of
the
screen,
softkeys
2.3
Operating
area,
menu
tree
Branching
within
a menu
tree
Machine
area
menu
tree
. .
.
JOG
mode
menu
tree
MDA
mode
menu
tree
....
AUTOMATIC
mode
menu
tree
Data
storage
area
menu
tree
Entries
in
Input
fields
Calculator
function
2-27
2.4
2-28
2.4.1
2-29
2.4.2
2-29
2.4.2.1
2.
4.2. 2
2.4.2.3
2.4.3
2.4.4
2.4.5
2-30
2-31
2-32
2-34
2-35
Operating
Modes
3 3-1
General
3-1
3.1
3-1
Operating
modes
•
overview
Operating
mode
selection
RESET
with
change
of
operating
mode
3.1.1
3-2
3.1.2
3-4
3.1.3
3-5
JOG
mode
JOG
basic
display
Notes
on
JOG
basic
display
3.2
3-5
3.2.1
3-6
3.2.2
3-8
JOG-INC
submode
JOG-INC
basic
display
Notes
to
JOG-INC
basic
display
3.3
3-8
3.3.1
3-9
3.3.2
3-10
JOG-REPOS
submode
JOG-REPOS
basic
display
Notes
on
JOG-REPOS
basic
display
3.4
3-10
3.4.1
3-10
3.4.2

JOG-REF
submode
JOG
-REF
basic
display
Notes
on
JOG
REF
basic
display
3.5
3-11
3.5.1
3-11
3.5.2
3-11
MDA
mode
MOA
basic
display
Notes
on
MDA
basic
menu
3.6
3-12
3.6.1
3-12
3.6.2
3-13
AUTOMATIC
mode
AUTOMATIC
basic
display
....
Notes
on
AUTOMATIC
basic
menu
3.7
3-14
3.7.1
3-14
3.7.2
3-15
TEACH
IN
mode
3.8
3-17
4
Data
Area
4-1
1)
Data
area
basic
display
4.1
4-1
Program
Program
editing
Create
new
program
Part
program
selection
for
program
execution
Memory
allocation
of
the
part
program
memory
Display
of
MAIN
PROGRAM
DIRECTORY
or
SUBROUTINE
DIRECTORY
Selecting
a
program
in
the
overview
Copy
part
programs
Delete
part
program
Rename
part
program
Part
program
relocation
Reorganize
part
program
memory
4.2
4-2
4.2.1
4-3
4.2.2
4-6
4.2.3
4.2.4
4-8
4-9
4.2.5
4-10
4.2.6
4-12
4.2.7
4.2.8
4.2.9
4.2.10
4.2.11
4-14
4-15
4-16
4-17
4-17
Data/Parameters
R
parameters
.
Setting
data
.
.
NC-MD
values
NC-MD BITS
.
PLC-MD
4.3
4-18
4.3.1
4-19
4.3.2
4-24
4.3.3
4-26
4.3.4
4.3.5
4-30
4-33
Tool
offset
Selecting
the
tool
offset
numbers
Deleting/altering
a
tool
parameter
4.4
4-36
4.4.1
4-37
4.4.2
4-37
Zero
offset
4.5
4-38
Data
transfer
4.6
4-40
Diagnostics
PLC
status
Service
.
,
4.7
4-41
4.7.1
4-43
4.7.2
4-47

5-1
Operating
Sequences
5
5-1
Preliminary
remarks
5.1
5-2
5.2
.
Preparation
5.2.1
Switching
on
5.2.2
5.2.3
5.2.4
5.2.4.
1
5-2
Approach
reference
point
("REFPOINT")
Automatic
drift
compensation
Tool
compensation
Description
of
tool
parameters
R
Parameters
5-2
5-4
5-5
5-7
5-11
5.2.5
5-13
5.2.6
Zero
offset
5.2.6.
1
Selecting
zero
point
offsets
5.2.7
Setting
data
5.2.7.1
5.2.8
5.2.8.1
5-15
5-17
5-17
Setting
data selection
Program
input
Program
input
with
the
keyboard
5-19
5-19
5-20
Operation
5.3.1
Starting
a
part
program
5.3.2
"AUTOMATIC
MODE"
-
Calling
CURRENT
PROGRAM
OR
CURRENT
BLOCK
in
AUTOMATIC
mode
5.3.3
Program
interrupt
5.3.4
Block
search
5.3.5
Program
control
5.3.6
Program
control
in
AUTOMATIC
mode
.
5.3.7
DRF
function
.
.
.
5.3.8
Traversing
in
the
JOG
mode
5.3.9
Traversing
in
the
JOG-INC
mode
Traversing
in
JOG-REPOS
mode
MDA
mode
OVERSTORE
function
PRESET
function
(set
actual
value)
. . .
Scratch
5.3
5-20
5-22
5-25
5-26
5-28
5-33
5-34
5-36
5-39
5-42
5.3.10
5.3.11
5.3.12
5.3.13
5.3.14
5-44
5-46
5-48
5-51
6-1
Data
Interfaces
6
6-1
General
6.1
Data read-in
via
RS
232
C
interface
6-2
6.2
6-6
Data
read-out
via
RS
232
C
interface
6.3
Interface
parameters
for
various
peripheral
devices
6-9
6.4
6-12
PLC
program,
read-in/read-out
6.5
6-15
Setting
data
for
defining
interfaces
Assignment
of
the
setting
data
for
the
connection
of
peripheral
devices
6.6
6.7
6-17
6-19
Device
connection
data
6.8

Maintenance
7
7-1
Operating
data
7.1
7-1
Battery
submodule
.
Replacing
the
battery
7.2
7-2
7.2.1
7-3
CRT
display
7.3
7-4
Cleaning
7.4
7-4
Monitoring
8
8-1
General
8.1
8-1
1
8.2
Alarm
numbers
and
groups/clearing
alarms
8-1
Monitoring
display
on
the
screen
Message
line
for
NC
and
PLC
alarms
and
messages
List
of
active
alarms and
signals
List
of
alarms
8.3
8-3
8.3.1
8-3
8.3.2
8-3
8.3.3
8-5
*0\

1
General
Comments
06.90
\
1
General
Comments
This
Operator’s
Guide
explains
the
configuration
of
the
SINUMERIK
805
as
well
as
its
operation.
You
will
be
introduced
to
the
following
components:
•
Screen
•
Operator
keyboard
•
Hand-held
unit
This
guide
has
been devised
for
the
maximum
scope
of
functions
offered
by
the
SINUMERIK
805.
NC
34/Options.
Any
required
options
are
to
be
found
in
the
catalog:
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AG
1990
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6ZB5
410-OEE02
SINUMERIK
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SW2
(BA)
»

1
General
Comments
1
.
1
Product
06.90
1.1
Product
The
SINUMERIK
805
is
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continuous-path
control
system
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tools and
automation
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Hand-held
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keyboard
Screen
displays
provide
information
on:
active
operating
modes
and
program
modification
setpoint/actuai
values
NC
and
PLC
alarms
etc.
The
operator
keyboard
is
a
full
keyboard
offering
(with)
the
following
features:
7
softkeys
for
selecting
various
menus
in
2
operating
areas
Key
selection
of
operating
modes
Cursor
keys,
numeric
keys
and
double
assignment
(SHIFT)
keys.
Using
the
hand-held
unit
JOG
and
AUTOMATIC
modes
can
be
selected
the
axes can
be
traversed
in
jog
mode
the
axes can
be
traversed
using
the
handwheel.
In
addition:
the
actual
position
of
the
selected
axis
and
the active
key
function
are
displayed
by
means
of
LED.
Caution!
The
described
hand-held
unit
functions
apply
to
the
use
of
standard
labelling
strips
and
a
relevant
PLC
program.
©
1-2
Siemens
AG
1990
All
Rights
Reserved
6ZB5
410-OEE02
SINUMERIK
805,
SW
2
(BA)
..

1
Genera)
Comments
1
.2
Switching
the
control
on
and
off
06.90
Switching
the
control
on
and
off
1.2
Switching
on
SJNUMERIK
805
There
are
various
ways
of
switching
the
control
or
whole
system
on,
therefore:
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1990
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Order
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Plaintext
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Plaintext
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6FX
1866
0BX03-2B
6FX
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Language:
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Software
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2.1
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1-5
6ZB5
410-0EE02
Siemens
AG
1990
All
Rights
Reserved
SINUMERIK
805,
SW2
(BA)

2
Operation
2.1
Operating
elements
ot
the
operator
keyboard
06.90
Operation
2
Operating
elements
of
the
operator
keyboard
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2
Key
groups
-
functions:
1
Softkeys
with
menu
control
keys
Machine
function
keys
with
operating
area
key
2
3
Address
keys
Numeric
keys
Edit
and
input
keys
Arithmetic
keys
I
Cursor
keys
with
decrement,
increment
and
page
keys
4
5
6
7
2-1
®Siemens
AG
1
990
All
Rights
Reserved
6ZB5
410-0EE02
SINUMERIK
805,
SW2
(BA)

06.90
2
Operation
2.1
.1
Explanation
of
the
operating
elements
of
the
operator
keyboard
•
i
2.1.1
Explanation
of
the
operating
elements
of
the
operator
keyboard
•
i
Explanation
of
keys
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group
1
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Softkey
1
Press
one
of
the
seven
softkeys
(a
softkey
is
a
key
without
a
fixed
function)
select
the
softkey
function
offered
in
the
text
/
bar.
MORE
key
for
menu
control/extension of
the
text
bar
in
the
same
menu
Pressing
this
key
allows
you
to
view
additional
softkey
functions
(if
available)
from
the
same
menu.
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RECALL
key
for
menu
control/return
to
the
text
bar
in
the
higher-level
menu
•
By
pressing
this
key,
you
move
back
to
the
higher-level
menu.
•
In
addition,
you
can
also close
an
opened
window,
e.g.
“INPUT
VALUE
TOO
LARGE”
OR
"SEARCH”,
with
this
-
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®Siemens
AG
1
990
All
Rights
Reserved
6ZB5
41
0-0EE02
SINUMERIK
805,
SW2
(BA)
2-2

2
Operation
2.1
.1
Explanation
of
the
operating
elements
of
the
operator
keyboard
06.90
2
Explanation
of
keys
in
key
group
m
SJ
RESET
Pressing
the
RESET
key
causes
the
following:
•
Termination
of
the
active
part
program
execution
•
Acknowledgement
(deletion)
of
alarms
1
00*
to
1
96*.
2000
to
2999
•
RESET
state
of
the
control
(display
on
screen)
-
The
axes
remain
synchronized
with
the
machine
-
The
buffer
and
user
memory
are
erased
-
The
control is
ready
to
execute
a new
program.
//
s
2-3
e
Siemens
AG
1
990
All
Rights
Reserved
6ZB5
410-OEE02
SINUMERIK
805,
SW
2
(BA)

2
Operation
2.1.1
Explanation
of
the
operating
elements
of
the
operator
keyboard
06.90
Actual
position
with
double-height
characters
N
If
you
operate
this
key
in
the
machine
area
of
the
control,
the
actual
positions
of
the
axes
concerned
are
displayed
in
double-height
characters.
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4
4
Further
information
from
the
previous
display
is
faded
out.
Operating
the
key
again
returns
the
previously
displayed
menu
to
the
screen.
AG
1990
All
Rights
Reserved
2-4
6ZB5
410-0EE02
SINUMERIK
805,
$W2
(BA)

2
Operation
2.1
.1
Explanation
of
the
operating
elements
of
the
operator
keyboard
06.90
Operating
area
key
This
key
is
used
to
switch between
the
two
operating
areas
of
the
SINUMERIK
805,
the
machine
area
and
the
operating
area.
Termination
of
active
part
program
execution.
Operating
area
key
AUTOMATIC
MDA
JOG
m
1 1
i i i i
1
1
mrrrrn
1 1 1
1 1 1 1 1
i i i i
I
in
.
t
i i i i i i i i
i i i i i i
n
i i i i i i i i
i i i i i i
in
i i i
i i i i i i
r
f
I"l
Mill
I I I I I I
I
I
i
ri
i i
rn
i i i i ii ii
Machine
area
Data
storage
area
•
You
are
located
in
the
machine
area
with
the
functions
which
are
dependent
on
the
type
of
mode
(LED
not
on):
Using
this
key,
it
is
possible
to
branch
to
the
basic
menu
from
any
menu
in
this
area.
•
You
are
located
in
the data
area
with
functions
for
displaying
and
changing
data
(R
parameters
etc.)
and
NC
programs
(LED
on):
Using
this
key,
it
is
possible
to
branch
to
the
basic
menu
of
the
selected
mode
from
any
menu
in
this
area.
JOG-Taste
When
you
operate
this
key,
you
can
select
the
JOG
mode
from
the
machine
area or
the
data
area.
The
LED
assigned
to
the
key
is
on
for
as
long
as
the
mode is selected.
The
selected
mode
is
also
displayed
in
the
working
field
on
the
screen.
m
©
2-5
Siemens
AG
1
990
All
Rights
Reserved
6ZB5
410-OEE02
SINUMERIK
805,
SW2
(BA)