Siemens SINAMICS Series Technical Document

SINAMICS SINAMICS S120 Equipment Manuel for Booksize Power Modules
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Preface
System overview 1
Line Connection Booksize 2
Line Modules Booksize 3
Motor Modules Booksize 4
DC link components
Booksize 5
Options 6
Cabinet Configuration and
EMC Booksize 7
Service and Support
Booksize 8
List of Abbreviations A
References B
SINAMICS
SINAMICS S120
Equipment Manuel for
Booksize Power Modules
Manual
(GH2), Edition 06.2005
6SL3097-2AC00-0BP2

Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in
connection with devices or components from other manufacturers which have been approved or recommended
by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90437 NÜRNBERG
GERMANY
Order No.: 6SL3097-2AC00-0BP2
Edition 06/2005
Copyright © Siemens AG
200411/2002.
Technical data subject to change

Equipment Manuel for Booksize Power Modules
Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 iii
Preface
Information on the SINAMICS S Documentation
The SINAMICS S documentation is divided into the following areas:
• General documentation/catalogs
• Manufacturer/service documentation
• Electronic documentation
This documentation is an integral part of the manufacturer/service documentation developed
for SINAMICS. All documents can be obtained separately.
You can obtain detailed information about the documents named in the documentation
overview and other documents available for SINAMICS from your local Siemens office.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
The contents of this documentation are not part of an earlier or existing agreement, a
promise, or a legal agreement, nor do they change this. All obligations entered into by
Siemens result from the respective contract of sale that contains the complete and sole valid
warranty arrangements. These contractual warranty provisions are neither extended nor
curbed as a result of the statements made in this documentation.
Audience
This documentation is aimed at machine and plant builders, commissioning engineers, and
service personnel who use SINAMICS.
Objective
This manual describes the hardware components of the SINAMICS S system. It provides
information about installation, electrical connection, and cabinet design.

Preface
Equipment Manuel for Booksize Power Modules
iv Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2
Technical Information
Hotline
If you have any further questions, please call our hotline:
A&D Technical Support
Tel.: [phone] - 222
Fax: [phone] - 223
E-mail: [e-mail]
Internet: http://www.siemens.com/automation/support-request
Please send any questions about the documentation (suggestions for improvement,
corrections, and so on) to the following fax number or e-mail address:
Fax: [phone] - 63315
E-mail: [email protected]
Fax form: See feedback page at the end of this publication
Internet Address
Up-to-date information about our products can be found on the Internet at the following
address:
http://www.siemens.com/motioncontrol
You can find information on SINAMICS S120 at:
http://www.siemens.com/sinamics.

Preface
Equipment Manuel for Booksize Power Modules
Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 v
ESD Notices
Caution
Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or
boards that may be damaged by either electrostatic fields or electrostatic discharge.
Regulations for handling ESD components:
When handling components, make sure that personnel, workplaces, and packaging are well
earthed.
Personnel in ESD areas with conductive flooring may only handle electronic components if:
They are grounded with an ESD wrist band
They are wearing ESD shoes or ESD shoe grounding straps
Electronic boards should only be touched if absolutely necessary. They must only be
handled on the front panel or, in the case of printed circuit boards, at the edge.
Electronic boards must not come into contact with plastics or items of clothing containing
synthetic fibers.
Boards must only be placed on conductive surfaces (work surfaces with ESD surface,
conductive ESD foam, ESD packing bag, ESD transport container).
Do not place boards near display units, monitors, or television sets (minimum distance from
screen: 10 cm).
Measurements must only be taken on boards when the measuring instrument is grounded
(via protective conductors, for example) or the measuring probe is briefly discharged before
measurements are taken with an isolated measuring device (for example, touching a bare
metal housing).

Preface
Equipment Manuel for Booksize Power Modules
vi Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2
Safety Guidelines
Danger
Commissioning shall not start until you have ensured that the machine in which the
components described here are to be installed complies with Directive 98/37/EC.
SINAMICS S equipment must only be commissioned by suitably qualified personnel.
The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and observe the specified danger and
warning notices.
When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
Dangerous mechanical movements may occur in the system during operation.
All work on the electrical system must be performed after the system has been switched off
and disconnected from the power supply.
SINAMICS S equipment with three-phase motors may only be connected to the line system
via residual current devices (RCDs) if compatibility of the SINAMICS equipment with the
RCD has been ensured as specified in EN 50178, Subsection 5.2.11.2.
Warning
Correct and safe operation of SINAMICS S equipment assumes correct transportation,
storage, setup, and installation, as well as careful operation and maintenance.
The details in the catalogs and proposals also apply to the design of special equipment
versions.
In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and system-specific regulations and
requirements must be taken into account.
Only protective extra-low voltages (PELVs) that comply with EN60204-1 must be connected
to all connections and terminals between 0 and 48 V.

Preface
Equipment Manuel for Booksize Power Modules
Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 vii
Caution
As part of routine tests, SINAMICS equipment with three-phase motors will undergo a
voltage test in accordance with EN 50178. Before the voltage test is performed on the
electrical equipment of industrial machines to EN 60204-1, Section 19.4, all connectors of
SINAMICS equipment must be disconnected/unplugged to prevent the equipment from
being damaged.
Motors must be connected in accordance with the circuit diagram provided. They must not
be connected directly to the three-phase supply because this will damage them.
Note
When operated in dry operating areas, SINAMICS equipment with three-phase motors
conforms to low-voltage Directive 73/23/EEC.
SINAMICS equipment with three-phase motors conforms to EMC Directive 89/336/EEC in
the configurations specified in the associated EC Certificate of Conformity.
Caution
Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a
transmitter power of > 1 W may lead to incorrect operation.

Preface
Equipment Manuel for Booksize Power Modules
viii Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2
Notes

Equipment Manuel for Booksize Power Modules
Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 ix
Table of contents
Preface ......................................................................................................................................................iii
1 System overview..................................................................................................................................... 1-1
1.1 Field of application ..................................................................................................................... 1-1
1.2 Product variants ......................................................................................................................... 1-2
1.3 Platform Concept and Totally Integrated Automation................................................................ 1-3
1.4 Introduction ................................................................................................................................ 1-4
1.5 SINAMICS S120 Components...................................................................................................1-7
1.6 Power Sections .......................................................................................................................... 1-9
1.7 System Data............................................................................................................................. 1-10
2 Line Connection Booksize ...................................................................................................................... 2-1
2.1 Introduction ................................................................................................................................ 2-1
2.2 Overview: line filters................................................................................................................... 2-3
2.3 Basic Line Filter for Active Line Modules................................................................................... 2-4
2.3.1 Description ................................................................................................................................. 2-4
2.3.2 Safety information ...................................................................................................................... 2-5
2.3.3 Interface Description .................................................................................................................. 2-6
2.3.3.1 Overview .................................................................................................................................... 2-6
2.3.3.2 Line/load connection .................................................................................................................. 2-7
2.3.4 Dimension Drawing.................................................................................................................... 2-8
2.3.5 Technical Specifications ............................................................................................................ 2-8
2.4 Wideband Line Filter for Active Line Modules ........................................................................... 2-9
2.4.1 Description ................................................................................................................................. 2-9
2.4.2 Safety information .................................................................................................................... 2-10
2.4.3 Interface description................................................................................................................. 2-11
2.4.3.1 Line/load connection ................................................................................................................ 2-12
2.4.4 Dimension drawing .................................................................................................................. 2-13
2.4.5 Technical Specifications .......................................................................................................... 2-14
2.5 Line filters for Smart Line Modules .......................................................................................... 2-14
2.5.1 Description ............................................................................................................................... 2-14
2.5.2 Safety information .................................................................................................................... 2-15
2.5.3 Interface description................................................................................................................. 2-16
2.5.3.1 Overview .................................................................................................................................. 2-16
2.5.3.2 Line/load connection ................................................................................................................ 2-17
2.5.4 Dimension Drawings ................................................................................................................ 2-18
2.5.5 Technical Specifications .......................................................................................................... 2-19

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Equipment Manuel for Booksize Power Modules
x Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2
2.6 Line reactors for Active Line Modules...................................................................................... 2-20
2.6.1 Description ............................................................................................................................... 2-20
2.6.2 Safety information .................................................................................................................... 2-20
2.6.3 Connection description............................................................................................................. 2-21
2.6.3.1 Line/load connection ................................................................................................................ 2-22
2.6.4 Dimension drawing................................................................................................................... 2-23
2.6.5 Technical specifications ........................................................................................................... 2-24
2.7 Line reactors for Smart Line Modules ...................................................................................... 2-25
2.7.1 Description ............................................................................................................................... 2-25
2.7.2 Safety information .................................................................................................................... 2-25
2.7.3 Connection description............................................................................................................. 2-26
2.7.3.1 Line/load connection ................................................................................................................ 2-27
2.7.4 Dimension Drawings ................................................................................................................ 2-28
2.7.5 Technical specifications ........................................................................................................... 2-31
2.8 Line connection variations........................................................................................................ 2-32
2.8.1 Methods of line connection ...................................................................................................... 2-32
2.8.2 Operation of the line connection components on the supply network ..................................... 2-34
2.8.3 Operation of the line connection components via an autotransformer .................................... 2-35
2.8.4 Operation of the line connection components via an isolating transformer............................. 2-37
2.8.5 Line connection via a ground-fault circuit interrupter ............................................................... 2-39
3 Line Modules Booksize........................................................................................................................... 3-1
3.1 Introduction ................................................................................................................................ 3-1
3.2 Active Line Modules with Internal Air Cooling............................................................................ 3-3
3.2.1 Description ................................................................................................................................. 3-3
3.2.2 Safety information ...................................................................................................................... 3-4
3.2.3 Interface description................................................................................................................... 3-6
3.2.3.1 Overview .................................................................................................................................... 3-6
3.2.3.2 Connection example .................................................................................................................. 3-7
3.2.3.3 X1 line connection...................................................................................................................... 3-8
3.2.3.4 X200-X202 DRIVE-CLiQ interfaces ........................................................................................... 3-9
3.2.3.5 EP terminals X21 ..................................................................................................................... 3-10
3.2.3.6 X24 24 V terminal adapter ....................................................................................................... 3-11
3.2.3.7 Meaning of the LEDs on the active line module ...................................................................... 3-11
3.2.4 Dimension drawing................................................................................................................... 3-12
3.2.5 Installation ................................................................................................................................ 3-15
3.2.6 Electrical connection ................................................................................................................ 3-17
3.2.7 Technical specifications ........................................................................................................... 3-18
3.3 Active Line Modules with External Air Cooling......................................................................... 3-21
3.3.1 Description ............................................................................................................................... 3-21
3.3.2 Safety Information .................................................................................................................... 3-22
3.3.3 Interface description................................................................................................................. 3-24
3.3.3.1 Overview .................................................................................................................................. 3-24
3.3.3.2 Connection example ................................................................................................................ 3-25
3.3.3.3 Line connection ........................................................................................................................ 3-26
3.3.3.4 X200-X202 DRIVE-CLiQ interfaces ......................................................................................... 3-27
3.3.3.5 EP terminals X21 ..................................................................................................................... 3-28
3.3.3.6 X24 24 V terminal adapter ....................................................................................................... 3-28
3.3.3.7 Meaning of the LEDs on the active line module ...................................................................... 3-29
3.3.4 Dimension Drawings ................................................................................................................ 3-30
3.3.5 Installation ................................................................................................................................ 3-32
3.3.6 Electrical connection ................................................................................................................ 3-39
3.3.7 Technical specifications ........................................................................................................... 3-40

Table of contents
Equipment Manuel for Booksize Power Modules
Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 xi
3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling ............................................. 3-43
3.4.1 Description ............................................................................................................................... 3-43
3.4.2 Safety Information.................................................................................................................... 3-44
3.4.3 Interface Description ................................................................................................................ 3-46
3.4.3.1 Overview .................................................................................................................................. 3-46
3.4.3.2 Connection example ................................................................................................................ 3-47
3.4.3.3 X1 line connection.................................................................................................................... 3-48
3.4.3.4 X21 terminals: smart line module............................................................................................. 3-49
3.4.3.5 X22 terminals: smart line module............................................................................................. 3-50
3.4.3.6 X24 24 V terminal adapter ....................................................................................................... 3-50
3.4.3.7 Meaning of the LEDs on the smart line module....................................................................... 3-51
3.4.4 Dimension Drawing.................................................................................................................. 3-52
3.4.5 Installation................................................................................................................................ 3-53
3.4.6 Electrical Connection ............................................................................................................... 3-54
3.4.7 Technical Specifications .......................................................................................................... 3-55
3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling ........................................... 3-58
3.5.1 Description ............................................................................................................................... 3-58
3.5.2 Safety Information.................................................................................................................... 3-59
3.5.3 Interface description................................................................................................................. 3-61
3.5.3.1 Overview .................................................................................................................................. 3-61
3.5.3.2 Connection example ................................................................................................................ 3-63
3.5.3.3 X1 line connection.................................................................................................................... 3-64
3.5.3.4 X200-X202 DRIVE-CLiQ interfaces......................................................................................... 3-65
3.5.3.5 EP terminals X21 ..................................................................................................................... 3-66
3.5.3.6 X24 24 V terminal adapter ....................................................................................................... 3-66
3.5.3.7 Meaning of the LEDs on the Smart Line Module..................................................................... 3-67
3.5.4 Dimension Drawings ................................................................................................................ 3-68
3.5.5 Installation................................................................................................................................ 3-70
3.5.6 Electrical Connection ............................................................................................................... 3-71
3.5.7 Technical specifications ........................................................................................................... 3-72
3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling ............................................ 3-75
3.6.1 Description ............................................................................................................................... 3-75
3.6.2 Safety Information.................................................................................................................... 3-76
3.6.3 Interface description................................................................................................................. 3-78
3.6.3.1 Overview .................................................................................................................................. 3-78
3.6.3.2 Connection example ................................................................................................................ 3-79
3.6.3.3 X1 line connection.................................................................................................................... 3-80
3.6.3.4 X21 terminals: smart line module............................................................................................. 3-81
3.6.3.5 X22 terminals: smart line module............................................................................................. 3-82
3.6.3.6 X24 24 V terminal adapter ....................................................................................................... 3-82
3.6.3.7 Meaning of the LEDs on the smart line module....................................................................... 3-83
3.6.4 Dimension Drawing.................................................................................................................. 3-84
3.6.5 Installation................................................................................................................................ 3-85
3.6.6 Electrical Connection ............................................................................................................... 3-91
3.6.7 Technical Specifications .......................................................................................................... 3-92

Table of contents
Equipment Manuel for Booksize Power Modules
xii Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2
4 Motor Modules Booksize......................................................................................................................... 4-1
4.1 Introduction ................................................................................................................................ 4-1
4.2 Motor Modules with Internal Air Cooling ....................................................................................4-2
4.2.1 Description ................................................................................................................................. 4-2
4.2.2 Safety information ...................................................................................................................... 4-3
4.2.3 Interface description................................................................................................................... 4-5
4.2.3.1 Overview .................................................................................................................................... 4-5
4.2.3.2 Connection Examples ................................................................................................................ 4-6
4.2.3.3 Motor/brake connection.............................................................................................................. 4-7
4.2.3.4 X21/X22 EP terminals/temperature sensor connection motor module...................................... 4-9
4.2.3.5 X200-X203 DRIVE-CLiQ interface............................................................................................. 4-9
4.2.3.6 Meaning of the LEDs on the motor module ............................................................................. 4-10
4.2.4 Dimension drawings................................................................................................................. 4-11
4.2.5 Installation ................................................................................................................................ 4-15
4.2.6 Electrical connection ................................................................................................................ 4-16
4.2.7 Technical specifications ........................................................................................................... 4-17
4.3 Motor Module with external air cooling .................................................................................... 4-23
4.3.1 Description ............................................................................................................................... 4-23
4.3.2 Safety Information .................................................................................................................... 4-24
4.3.3 Interface description................................................................................................................. 4-26
4.3.3.1 Overview .................................................................................................................................. 4-26
4.3.3.2 Connection Examples .............................................................................................................. 4-27
4.3.3.3 Motor/brake connection............................................................................................................ 4-28
4.3.3.4 X21/X22 EP terminals/temperature sensor connection motor module.................................... 4-30
4.3.3.5 X200-X203 DRIVE-CLiQ interface........................................................................................... 4-30
4.3.3.6 Meaning of the LEDs on the motor module ............................................................................. 4-31
4.3.4 Dimension Drawing .................................................................................................................. 4-32
4.3.5 Installation ................................................................................................................................ 4-36
4.3.6 Electrical connection ................................................................................................................ 4-43
4.3.7 Technical specifications ........................................................................................................... 4-44
5 DC link components Booksize ................................................................................................................ 5-1
5.1 Braking Module Booksize........................................................................................................... 5-1
5.1.1 Description ................................................................................................................................. 5-1
5.1.2 Safety information ...................................................................................................................... 5-2
5.1.3 Interface description................................................................................................................... 5-3
5.1.3.1 Overview .................................................................................................................................... 5-3
5.1.3.2 Connection example .................................................................................................................. 5-4
5.1.3.3 Braking resistor connection X1 .................................................................................................. 5-5
5.1.3.4 X21 digital inputs/outputs........................................................................................................... 5-5
5.1.3.5 Meaning of the LEDs on the braking module............................................................................. 5-6
5.1.4 Dimension drawing..................................................................................................................... 5-7
5.1.5 Mounting..................................................................................................................................... 5-8
5.1.6 Technical specifications ............................................................................................................. 5-9
5.2 Braking resistors ...................................................................................................................... 5-10
5.3 Capacitor Module ..................................................................................................................... 5-12
5.3.1 Description ............................................................................................................................... 5-12
5.3.2 Safety Information .................................................................................................................... 5-12
5.3.3 Interface description................................................................................................................. 5-13
5.3.3.1 Overview .................................................................................................................................. 5-13
5.3.4 Dimension Drawing .................................................................................................................. 5-14
5.3.5 Installation ................................................................................................................................ 5-15
5.3.6 Technical Specifications........................................................................................................... 5-16

Table of contents
Equipment Manuel for Booksize Power Modules
Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 xiii
5.4 Control Supply Module (CSM) ................................................................................................. 5-17
5.4.1 Description ............................................................................................................................... 5-17
5.4.2 Safety Information.................................................................................................................... 5-18
5.4.3 Interface description................................................................................................................. 5-19
5.4.3.1 Overview .................................................................................................................................. 5-19
5.4.3.2 Connection example ................................................................................................................ 5-20
5.4.3.3 Meaning of the LEDs on the control supply module ................................................................ 5-21
5.4.4 Dimension Drawing.................................................................................................................. 5-22
5.4.5 Technical Specifications .......................................................................................................... 5-23
5.5 Voltage Clamping Module (VCM) ............................................................................................ 5-24
5.5.1 Description ............................................................................................................................... 5-24
5.5.2 Safety information .................................................................................................................... 5-25
5.5.3 Interface Description ................................................................................................................ 5-26
5.5.3.1 Overview .................................................................................................................................. 5-26
5.5.3.2 X1 functional ground ................................................................................................................ 5-27
5.5.4 Dimension drawing .................................................................................................................. 5-28
5.5.5 Installation................................................................................................................................ 5-29
5.5.6 Technical specifications ........................................................................................................... 5-29
6 Options ................................................................................................................................................... 6-1
6.1 Shielded terminal plates............................................................................................................. 6-1
6.1.1 Description ................................................................................................................................. 6-1
6.1.2 Overview .................................................................................................................................... 6-2
6.1.3 Dimension Drawings .................................................................................................................. 6-4
6.1.4 Installation................................................................................................................................ 6-12
6.1.5 Electrical Connection ............................................................................................................... 6-15
6.2 DC link supply adapter............................................................................................................. 6-17
6.2.1 Description ............................................................................................................................... 6-17
6.2.2 Safety Information.................................................................................................................... 6-18
6.2.3 Interface description................................................................................................................. 6-19
6.2.3.1 Overview .................................................................................................................................. 6-19
6.2.3.2 DC link connection ................................................................................................................... 6-20
6.2.4 Dimension Drawings ................................................................................................................ 6-21
6.2.5 Installation................................................................................................................................ 6-23
6.2.6 Electrical Connection ............................................................................................................... 6-26
6.3 DC link adapter ........................................................................................................................ 6-27
6.3.1 Description ............................................................................................................................... 6-27
6.3.2 Safety Information.................................................................................................................... 6-27
6.3.3 Interface description................................................................................................................. 6-28
6.3.3.1 Overview .................................................................................................................................. 6-28
6.3.3.2 DC link connection ................................................................................................................... 6-29
6.3.4 Dimension Drawing.................................................................................................................. 6-30
6.3.5 Installation................................................................................................................................ 6-31
6.3.6 Electrical Connection ............................................................................................................... 6-32
6.4 DRIVE-CLiQ Flanged Coupling ............................................................................................... 6-33
6.4.1 Description ............................................................................................................................... 6-33
6.4.2 Safety information .................................................................................................................... 6-33
6.4.3 Interface Description ................................................................................................................ 6-34
6.4.3.1 Overview .................................................................................................................................. 6-34
6.4.4 Dimension drawing .................................................................................................................. 6-35
6.4.5 Installation................................................................................................................................ 6-36
6.4.6 Technical specifications ........................................................................................................... 6-37

Table of contents
Equipment Manuel for Booksize Power Modules
xiv Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2
6.5 DRIVE-CLiQ Coupling.............................................................................................................. 6-37
6.5.1 Description ............................................................................................................................... 6-37
6.5.2 Safety information .................................................................................................................... 6-37
6.5.3 Interface Description ................................................................................................................ 6-38
6.5.3.1 Overview .................................................................................................................................. 6-38
6.5.4 Dimension drawing................................................................................................................... 6-38
6.5.5 Installation ................................................................................................................................ 6-39
6.5.6 Technical specifications ........................................................................................................... 6-39
7 Cabinet Configuration and EMC Booksize.............................................................................................. 7-1
7.1 Information ................................................................................................................................. 7-1
7.1.1 General....................................................................................................................................... 7-1
7.1.2 Safety information ...................................................................................................................... 7-2
7.1.3 Directives and standards............................................................................................................ 7-3
7.2 Selection of devices required for operation of SINAMICS......................................................... 7-4
7.2.1 General....................................................................................................................................... 7-4
7.2.2 Information about line isolating devices ..................................................................................... 7-4
7.2.3 Overcurrent Protection by Means of Line Fuses or Circuit-Breakers ........................................ 7-5
7.2.4 Line contactors........................................................................................................................... 7-6
7.3 24 V DC supply voltage.............................................................................................................. 7-6
7.3.1 General....................................................................................................................................... 7-6
7.3.2 Selection of power supply units ................................................................................................. 7-8
7.3.3 Typical 24-V component power consumption............................................................................ 7-9
7.3.4 Overcurrent protection ............................................................................................................. 7-11
7.4 Arrangement of components and devices ............................................................................... 7-14
7.4.1 General..................................................................................................................................... 7-14
7.4.2 Drive line-up ............................................................................................................................. 7-14
7.5 Information about electromagnetic compatibility (EMC) and cable laying............................... 7-20
7.5.1 General..................................................................................................................................... 7-20
7.5.2 Cable Shielding and Routing.................................................................................................... 7-21
7.5.3 Equipotential bonding............................................................................................................... 7-24
7.6 Connection methods ................................................................................................................ 7-25
7.6.1 Spring-Loaded Terminals/Screw Terminals............................................................................. 7-25
7.6.2 Motor connector ....................................................................................................................... 7-27
7.6.3 Power connector (X1/X2)......................................................................................................... 7-29
7.6.4 24-V terminal adapter............................................................................................................... 7-31
7.7 Cooling ..................................................................................................................................... 7-32
7.7.1 General..................................................................................................................................... 7-32
7.7.2 Information about ventilation.................................................................................................... 7-38
7.7.3 Power loss of components in rated operation.......................................................................... 7-39
7.7.4 Dimensioning Climate Control Equipment ............................................................................... 7-44
8 Service and Support Booksize................................................................................................................ 8-1
8.1 Technical Support ...................................................................................................................... 8-1
8.2 Replacing Fans .......................................................................................................................... 8-1
8.3 Spare parts................................................................................................................................. 8-3
A List of Abbreviations ...............................................................................................................................A-1
B References .............................................................................................................................................B-1
Index

Equipment Manuel for Booksize Power Modules
Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 1-1
System overview 1
1.1 1.1 Field of application
SINAMICS is the new range of drives from Siemens designed for mechanical and plant
engineering applications. SINAMICS offers solutions for all drive tasks:
• Simple pump and fan applications in the process industry.
• Complex individual drives in centrifuges, presses, extruders, elevators, as well as
conveyor and transport systems.
• Drive line-ups in textile, plastic film, and paper machines, as well as in rolling mill plants.
• Highly dynamic servo drives for machine tools, as well as packaging and printing
machines.
Depending on the application, the SINAMICS range offers the ideal version for any drive
task.
Figure 1-1 SINAMICS applications

System overview
1.2 Product variants
Equipment Manuel for Booksize Power Modules
1-2 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2
1.2 1.2 Product variants
SINAMICS offers different versions designed to meet a range of requirements:
• SINAMICS G is designed for standard applications with asynchronous motors. These
applications have less stringent requirements regarding the dynamics and accuracy of
the motor speed.
• SINAMICS S handles complex drive tasks with synchronous/asynchronous motors and
fulfills stringent requirements regarding:
– Dynamics and accuracy
– Integration of extensive technological functions in the drive control system

System overview
1.3 Platform Concept and Totally Integrated Automation
Equipment Manuel for Booksize Power Modules
Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2 1-3
1.3 1.3 Platform Concept and Totally Integrated Automation
All SINAMICS versions are based on a platform concept. Joint hardware and software
components, as well as standardized tools for design, configuration, and commissioning
tasks ensure high-level integration across all components. SINAMICS handles a wide variety
of drive tasks with no system gaps. The different SINAMICS versions can be easily
combined with each other.
SINAMICS is a part of the Siemens "Totally Integrated Automation" concept. Integrated
SINAMICS systems covering configuration, data storage, and communication at automation
level, ensure low-maintenance solutions with SIMATIC, SIMOTION, and SINUMERIK.
Figure 1-2 SINAMICS as part of the Siemens modular automation system

System overview
1.4 Introduction
Equipment Manuel for Booksize Power Modules
1-4 Manual, (GH2), Edition 06.2005, 6SL3097-2AC00-0BP2
1.4 1.4 Introduction
Figure 1-3 SINAMICS S120 System Overview
Modular system for complex drive tasks
SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and
is, therefore, designed as a modular system. Users can choose from many different
harmonized components and functions to create a solution that best meets their
requirements. SIZER, a high-performance configuration tool, makes it easier to choose and
determine the optimum drive configuration.
SINAMICS S120 is enhanced by a wide range of motors. Whether synchronous or
asynchronous, all motor types are supported by SINAMICS S120.