Siemens SIRIUS PROFINET User manual

GerätehandbuchManual
Industrial Controls
SIRIUS
PROFINET Communication Module for SIRIUS Soft Starter 3RW44
Edition
Answers for industry.
12/2013

PROFINET Communication Module for
SIRIUS Soft Starter 3RW44
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Industrial Controls
SIRIUS
PROFINET Communication Module
for SIRIUS Soft Starter 3RW44
Manual
12/2013
A5E31996495002A/RS-AA/001
Introduction
1
Safety information
2
Product description
3
Installation / removal
4
Configuring/assigning
parameters
5
Commissioning
6
Functions
7
Technical specifications
8
Dimension drawings
9
Circuit diagram example
10
Appendix
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
3ZX1012-0RW40-0AC0
Ⓟ12/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury
will
result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury
may
result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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Table of Contents
1 Introduction...................................................................................................................................9
1.1 Important notes ........................................................................................................................ 9
2 Safety information ....................................................................................................................... 13
2.1 Security information................................................................................................................ 13
2.2 Before commencing work: Isolating the equipment from the supply system and ensuring
that it cannot be reconnected.................................................................................................. 13
2.3 Data security in automation .................................................................................................... 14
3 Product description...................................................................................................................... 17
3.1 Fieldbus interfaces ................................................................................................................. 18
3.1.1 PROFINET IO ........................................................................................................................ 18
3.2 Communication principle ........................................................................................................ 20
3.3 Display when PROFINET communication module is activated ................................................ 21
3.4 Fieldbus for PROFINET menu structure.................................................................................. 22
4 Installation / removal.................................................................................................................... 23
4.1 Inserting the PROFINET communication module.................................................................... 23
4.2 Ethernet cable to RJ45 socket................................................................................................ 25
4.3 Removal of the PROFINET communication module................................................................ 25
5 Configuring/assigning parameters ................................................................................................. 27
5.1 Configuring soft starters ......................................................................................................... 27
5.1.1 Configuring with a GSD file..................................................................................................... 27
5.1.2 Assigning parameters with the "Soft Starter ES 2007" software .............................................. 27
5.1.3 Diagnostics package .............................................................................................................. 28
5.2 Configuring the properties of 3RW44 PN as IO device............................................................ 28
6 Commissioning ........................................................................................................................... 31
6.1 Activation of the PROFINET communication module via the display ....................................... 31
6.1.1 Activation of the fieldbus interface .......................................................................................... 32
6.1.2 Saving settings retentively...................................................................................................... 33
6.2 Activation of the PROFINET communication module via software........................................... 34
6.3 Parameter settings in the soft starter under Fieldbus .............................................................. 36
7 Functions ................................................................................................................................... 43
7.1 PROFIenergy ......................................................................................................................... 43
7.1.1 Energy saving function command........................................................................................... 44
7.1.2 Measured value function command ........................................................................................ 46
7.1.3 Function blocks for SIMATIC S7............................................................................................. 46

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7.2 OPC UA server .......................................................................................................................47
7.2.1 Features of OPC UA ...............................................................................................................47
7.2.2 Reading and writing data.........................................................................................................48
7.2.3 Activating the OPC UA server .................................................................................................48
7.2.4 Setting the IP parameters........................................................................................................49
7.2.5 Access to the OPC UA server .................................................................................................50
7.2.6 Establishing a connection to the OPC UA server .....................................................................52
7.2.7 Connection monitoring ............................................................................................................53
7.3 Web server .............................................................................................................................54
7.3.1 Contents of web pages............................................................................................................54
7.3.2 Activating the web server ........................................................................................................54
7.3.3 Setting the IP parameters........................................................................................................55
7.3.4 Access to the web server ........................................................................................................56
7.3.5 Establishing a connection to the web server ............................................................................56
7.4 Time synchronization ..............................................................................................................57
7.5 SNMP .....................................................................................................................................58
7.6 Diagnostic functions ................................................................................................................59
7.6.1 Diagnostics of the communication module via LED display ......................................................59
7.6.2 Diagnostics with STEP 7 .........................................................................................................60
7.6.2.1 Evaluation of interrupts with PROFINET IO .............................................................................60
7.6.2.2 Error types ..............................................................................................................................61
7.6.3 Diagnostics and alarms ...........................................................................................................62
7.7 Firmware update of the PROFINET communication module ....................................................63
7.8 Factory settings.......................................................................................................................65
8 Technical specifications ............................................................................................................... 67
8.1 Conditions for storage and operation.......................................................................................67
8.2 Standards and approvals.........................................................................................................67
9 Dimension drawings .................................................................................................................... 69
9.1 PROFINET communication module.........................................................................................69
9.2 PROFINET communication module with connectors................................................................70
10 Circuit diagram example .............................................................................................................. 73
A Appendix ................................................................................................................................... 75
A.1 Data formats and data records ................................................................................................75
A.1.1 Process data and process images...........................................................................................75
A.1.2 Data record 68 - Read/write process image of the outputs (PIO)..............................................80
A.1.3 Data record 69 - Process image of the inputs (PII)...................................................................82
A.1.4 Data record 72 - Log list - Read device error ...........................................................................83
A.1.5 Data record 73 - Log list - Read trips .......................................................................................84
A.1.6 Data record 75 - Log list - Read events....................................................................................85
A.1.7 Data record 81 - Read basic setting of data record 131 ...........................................................86
A.1.8 Data record 82 - Read basic setting of data record 132 ...........................................................86
A.1.9 Data record 83 - Read basic setting of data record 133 ...........................................................87
A.1.10 Data record 92 - Read device diagnostics................................................................................87
A.1.11 Data record 93 - Write commands ...........................................................................................93
A.1.12 Data record 94 - Read measured values .................................................................................94

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A.1.13 Data record 95 - Read statistical data..................................................................................... 95
A.1.14 Data record 96 - Read maximum pointer ................................................................................ 96
A.1.15 Data records 131, 141, 151 - Technology parameter 2: Read/write record 1, 2, 3.................... 97
A.1.16 Data records 132, 142, 152 - Technology parameter 3: Read/write record 1, 2, 3.................. 102
A.1.17 Data record 133 - Technology parameter 4: OCM module .................................................... 102
A.1.18 Data record 165 - Read/write comment ................................................................................ 103
A.1.19 OPC UA variables ................................................................................................................ 104
A.2 List of abbreviations ............................................................................................................. 110
A.3 Correction sheet................................................................................................................... 113
Glossary................................................................................................................................... 115
Index ....................................................................................................................................... 119

Table of Contents
PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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PROFINET Communication Module for SIRIUS Soft Starter 3RW44
Manual, 12/2013, A5E31996495002A/RS-AA/001 9
Introduction
1
1.1
Important notes
Purpose of this manual
This manual contains the basics for using SIRIUS 3RW44 soft starters in conjunction with
the PROFINET communication module. The soft starter can be optionally expanded to
include a PROFIBUS or PROFINET communication module. The PROFINET communication
module allows a 3RW44 soft starter to be connected to the PROFINET communication
system.
The SIRIUS 3RW44 soft starter is an electronic motor controller that enables optimized
starting and stopping of three-phase asynchronous motors.
This manual describes all functions of the PROFINET communication module.
Target group
This manual is intended for all users involved in
●Commissioning
●Service and maintenance
●Planning and configuring plants
Required basic knowledge
General knowledge of the following areas is needed in order to understand the manual:
●General electrical engineering
●STEP 7
Scope
This manual is valid for the PROFINET 3RW4900-0NC00 communication module for SIRIUS
3RW44 soft starters. It contains a description of the components applicable at the time of
printing the manual. SIEMENS reserves the right to provide updated information about new
components or new versions of components in a product information document.

Introduction
1.1 Important notes
PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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Short designations and their meaning
Short designation
Meaning
3RW44 SIRIUS 3RW44 soft starter
3RW44 PN SIRIUS 3RW44 soft starter with activated PROFINET 3RW4900-0NC00 communication
module
Other publications
●Operating instructions "PROFINET Communication Module for Soft Starter 3RW44",
order no.: 3ZX1012-0RW40-0NA1
●Manual "3RW44 Soft Starters", order no.: 3ZX1012-0RW44-1AB1
(http://support.automation.siemens.com/WW/view/de/21772518)
●Operating instructions "Soft Starter 3RW44", order no.: 3ZX1012-0RW44-0AA0
(http://support.automation.siemens.com/WW/view/de/21189750)
Standards and approvals
The SIRIUS 3RW44 soft starter is based on IEC/EN 60947-4-2.
Disclaimer of liability
It is the responsibility of the manufacturer to ensure that a system or machine is functioning
properly as a whole. SIEMENS AG, its regional offices, and associated companies
(hereinafter referred to as "SIEMENS") cannot guarantee all the properties of a complete
plant or machine that has not been designed by SIEMENS.
Similarly, SIEMENS can assume no liability for recommendations that appear or are implied
in the following description. No new guarantee, warranty, or liability claims beyond the scope
of the SIEMENS general terms of supply are to be derived or inferred from the following
description.

Introduction
1.1 Important notes
PROFINET Communication Module for SIRIUS Soft Starter 3RW44
Manual, 12/2013, A5E31996495002A/RS-AA/001 11
Up-to-the-minute information
Your regional contact for low-voltage switchgear with communications capability will be
happy to help you with any queries you have regarding the soft starters. A list of contacts
and the latest version of the manual are available on the Internet
(http://www.siemens.com/softstarter).
For all technical queries, please contact:
Technical assistance:
Phone: [phone] (8:00 – 17:00 CET)
Fax: [phone]
Mailing address:
SIEMENS AG
Technical Assistance
Würzburger Str. 121
D-90766 Fürth, Germany
Internet: (http://www.siemens.com/sirius/technical-assistance)
Email: (mailto:[e-mail])
Correction sheet
A correction sheet is included at the end of this manual. Please use it to enter your
suggestions for improvements, additions and corrections, and send it back to us. This will
help us to improve the next edition of the manual.

Introduction
1.1 Important notes
PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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Safety information
2
2.1
Security information
Siemens provides automation and drive products with industrial security functions that
support the secure operation of plants or machines. They are an important component in a
holistic industrial security concept. With this in mind, our products undergo continuous
development. We therefore recommend that you keep yourself informed with the latest
information and updates of our product. You can find additional information and newsletters
at: (http://support.automation.siemens.com)
To ensure the secure operation of a plant or machine, it is also necessary to take suitable
preventive action (e.g. cell protection concept) and to integrate the automation and drive
components into a state-of-the-art holistic industrial security concept for the entire plant or
machine. Any third-party products used must also be taken into account. You can find
additional information at: (http://www.siemens.com/industrialsecurity)
2.2
Before commencing work: Isolating the equipment from the supply
system and ensuring that it cannot be reconnected.
DANGER
Hazardous voltage Will cause death or serious injury.
•Disconnect the system and all devices from the power supply before starting work.
•Secure against switching on again.
•Verify that the equipment is not live.
•Ground and short-circuit.
•Erect barriers around or cover adjacent live parts.

Safety information
2.3 Data security in automation
PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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DANGER
Hazardous voltage Will cause death or serious injury.
Qualified Personnel.
The equipment / system may only be commissioned and operated by qualified personnel.
For the purpose of the safety information in these operating instructions, a "qualified
person" is someone who is authorized to energize, ground, and tag equipment, systems,
and circuits in accordance with established safety procedures.
2.3
Data security in automation
The topic of data security and access protection (security) is becoming more and more
important in industrial environments. Increased networking of entire industrial plants, vertical
integration and networking of the levels within a company, and new technologies, such as
remote maintenance, are resulting in more increased requirements for protection of the
industrial plant. Security is the generic term for all protection measures
●Loss of confidentiality due to unauthorized accessing of data
●Loss of integrity due to data manipulation
●Loss of availability due to destruction of data
To provide protection from manipulation in sensitive plant and production networks, it is not
enough to apply data security solutions for offices to industrial applications without any
adaptation.
Requirements
The special requirements of communication in an industrial environment (e.g.
communication in real time) result in additional requirements for security in industrial use:
●Protection against interaction between automated cells
●Protection of network segments
●Protection from unauthorized access
●Scalability of the security functionality
●No influence on the network structure.

Safety information
2.3 Data security in automation
PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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Threats
Threats can arise from external and internal manipulation. Loss of data security is not always
caused by deliberate actions.
Internal threats arise due to:
●Technical faults
●Operating errors
●Errors in programs.
This internal hazards are compounded by external threats. The external hazards do not differ
from the known threats in the office environment:
●Computer viruses and computer worms
●Trojan horses
●Unauthorized access
●Password phishing.
Password phishing means attempting to get a user to divulge access data and passwords by
masquerading as a different identity in an e-mail.
Precautions
The most important precautions against manipulation and loss of data security in an
industrial environment are:
●Filtering and verification of data traffic through virtual private networks (VPN). A virtual
private network is used to exchange private data in a public network (e.g. the Internet).
The most common VPN technology is IPsec. IPsec is a collection of protocols based on
the IP protocol at the network layer.
●Segmentation into protected automation cells. The aim of this concept is to protect
devices in the network through security modules. A group of protected devices forms a
protected automation cell. Only security modules in the same group or the device
protected by you can be interchanged.
●Authentication (identification) of the networked devices. The security modules identify
themselves to each other via a secure (encrypted) channel using authentication
procedures. This prevents access to a protected segment by unauthorized persons from
outside.
●Encryption of the data traffic. The confidentiality of the data is ensured by encrypting the
data traffic. For this purpose, every security module is given a VPN certificate which
includes the encryption key.

Safety information
2.3 Data security in automation
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Guidelines on information security in industrial automation
VDI guideline
The VDI/VDE Association of German Engineers "Measurement and Automation" has
published with the VDI guideline "VDI/VDE 2182 Part 1, IT Security for Industrial Automation
- General Model" a guideline in implementation of a security architecture in the industrial
environment. The guideline is found under "VDI guidelines" on the VDI homepage: VDI
guidelines (http://www.vdi.de/43460.0.html).
PROFINET Security Guideline
The PROFIBUS & PROFINET user organization supports you with building up safety
standards in your company with the PROFINET Security Guideline. These guidelines are
found under downloads on the homepage of the PROFIBUS & PROFINET user
organization: PI - PROFIBUS & PROFINET International Home (http://www.profibus.com).

PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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Product description
3
The SIRIUS 3RW44 soft starter can be equipped with an optional PROFINET
communication module (product version E12 or higher). With the help of the PROFINET
communication module, the 3RW44 soft starter and its complete functionality can be
integrated in a PROFINET environment.
An interface enables the connection of the soft starter to PROFINET as well as its operation
and parameter assignment. Likewise, the "Soft Starter ES 2007" software for operator
control and monitoring and parameter assignment can be connected to this interface using a
PC and connection cable.
Requirements for the use of the PROFINET communication module
●You have connected the SIRIUS 3RW44 soft starter.
●You have configured an S7 station, e.g., with CPU315-2 PN/DP.
●STEP 7 (V 5.5 or higher) is fully installed on your PC or programming device.
●You have knowledge of STEP 7.
●The programming device is connected to the PROFINET IO controller.
Note
The PROFINET communication module only works with 3RW44 devices with product
version "E12" and firmware version V1.11.0 or higher.
Note
For devices with product version E12 and firmware version 1.10.5, the PROFINET
communication module independently performs a firmware update to version 1.11 after
activation of the fieldbus interface.

Product description
3.1 Fieldbus interfaces
PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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3.1
Fieldbus interfaces
3.1.1
PROFINET IO
PROFINET IO is an open transmission system with real-time functionality defined in
accordance with the PROFINET standard. This standard defines a manufacturer-
independent communication, automation and engineering model.
Accessories for wiring the PROFINET components are available in industrial quality.
●PROFINET discards the hierarchical PROFIBUS master/slave concept and deploys a
provider/consumer principle instead. The modules of an I/O device that will be subscribed
to by an IO controller are defined within the engineering phase.
●The quantity framework is extended in accordance with the options offered on
PROFINET IO. Parameter limits are not exceeded during configuration.
●The transmission rate is 100 Mbps.
●The configuration interface for users is generally the same as that on PROFIBUS DP (the
system is configured in STEP 7 > HW CONFIG).
Properties of PROFINET IO
●Integrated switch with 2 ports
●Supported Ethernet services: ping, arp, network diagnostics (SNMP)/MIB-2, LLDP
●Port diagnostics
●Device replacement without removable medium/programming device
●MRP (Media Redundancy Protocol)
●Supports PROFIenergy
●NTP (Network Time Protocol)

Product description
3.1 Fieldbus interfaces
PROFINET Communication Module for SIRIUS Soft Starter 3RW44
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Data transfer options
The following figure shows an overview of the communication functions supported by
SIRIUS 3RW44 soft starters, which are described in more detail in the following sections:
1 Communication between PLC (IO controller) and 3RW44 (IO device) via PROFINET / Ethernet
2
Communication between PC with Soft Starter ES 2007 + SP5 parameter assignment software (IO Supervisor) and
3RW44 via PROFINET
3 Communication between PC with Soft Starter ES 2007 + SP5 parameter assignment software and 3RW44 via
SIMATIC S7 (3RW44 integrated in STEP 7)
4
Communication between Soft Starter ES 2007 + SP5 PC parameter assignment software and 3RW44 via the local
device interface (point-to-point via RS232 or USB)
5 Communication between PC or HMI with OPC UA client and 3RW44 via Ethernet/OPC UA
6 Communication between PC with web browser and 3RW44 via TCP/IP and HTTP/HTTPS (web server)
Additional information
You can find additional information about PROFINET on the Internet
(http://www.siemens.com/profinet) and in system manual "SIMATIC PROFINET System
Description (http://support.automation.siemens.com/WW/view/de/19292127)".

Product description
3.2 Communication principle
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3.2
Communication principle
The following figure shows the communication principle, in which different data are
transferred depending on the operating mode: