Siemens SINUMERIK 840D Parts list manual

Description of Functions 11.03 Edition
sinumerik
& simodrive
SINUMERIK Safety Integrated
SINUMERIK 840D
SIMODRIVE 611 digital

Short description 1
General Information
about Integrated
Safety Systems
2
Safety-Related
Functions 3
Data Description 4
Commissioning 5
Alarms 6
Engineering Examples 7
Application Examples 8
Appendix A
Index I
SINUMERIK 840D/SIMODRIVE 611
digital
SINUMERIK Safety Integrated
Description of Functions
Valid for
Control Software version
SINUMERIK 840D/SIMODRIVE 611 digital 6.4
Edition 11.03

SINUMERIK® Documentation
This manual is also included in the documentation on CD-ROM (DOCONCD)
Edition Order No. Remarks
10.03 6FC5 298-6CA00-0BG4 C
Trademarks
SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are registered
trademarks of Siemens AG. Other names in this publication might be trademarks whose use by a third party for
his own purposes may violate the rights of the registered holder.
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is indicated by the code in the "Remarks" columns.
Status code in the "Remarks" column:
A .... New documentation.
B .... Unrevised reprint with new Order No.
C .... Revised edition with new status.
If factual changes have been made on the page since the last edition, this is indicated by a new edition
coding in the header on that page.
Edition Order No. Remarks
04.96 6FC5 297-0AB80 – 0BP0 A
08.97 6FC5 297-0AB80 – 0BP1 C
04.99 6FC5 297-5AB80 – 0BP0 C
05.00 6FC5 297-5AB80 – 0BP0 C
07.02 6FC5 297-6AB80 – 0BP1 C
11.03 6FC5297-6AB80 – 0BP2 C
More information is available on the Internet at:
http://www.ad.siemens.com/sinumerik
This publication was produced with WinWord V8.0 and Designer V7.0
and the documentation tool AutWinDoc.
The reproduction, transmission or use of this document or its contents
is not permitted without express written authority. Offenders will be
liable for damages. All rights, including rights created by patent grant or
registration or a utility model or design, are reserved.
© Siemens AG 2003. All rights reserved.
Other functions not described in this documentation might be
executable in the control.This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
We have checked that the contents of this document correspond to the
hardware and software described. Nevertheless, differences might
exist and therefore we cannot guarantee that they are completely
identical. The information given in this publication is reviewed at
regular intervals and any corrections that might be necessary are
made in subsequent editions. We welcome all recommendations and
suggestions.
Subject to change without prior notice
Order No. 6FC5297-6AB80-0BP2
Printed in the Federal Republic of Germany
Siemens-Aktiengesellschaft.

11.03 Foreword
© Siemens AG 2003 All Rights Reserved
SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03 v
Foreword
The SINUMERIK documentation is organized in 3 parts:
• General Documentation
• User Documentation
• Manufacturer/Service documentation
You can obtain more detailed information and documentation about
SINUMERIK 840D/810D as well as documentation for all SINUMERIK controls
from your local SIEMENS office.
This documentation is intended for manufacturers/end users of machine tools
and production machines who use SINUMERIK 840D and SIMODRIVE 611
digital and integrated safety functions (SINUMERIK Safety Integrated).
If you have any questions, please contact our hotline:
A&D Technical Support Phone.: +49 (0) 180 / 5050 - 222
Fax: +49 (0) 180 / 5050 - 223
E-mail:[e-mail]
Please send any queries about the documentation (suggestions or corrections)
to the following fax number or email address:
Fax: [phone] / 98 -2176
E-mail: motion[email protected]emens.de
Fax form: Refer to the reply form at the end of the document.
http://www.ad.siemens.com/sinumerik
From 09/2001
• SINUMERIK 840D powerline and
• SINUMERIK 840DE powerline
will be available with improved performance. The following hardware
description contains a list of the available powerline modules:
References: /PHD/ SINUMERIK 840D Configuration Manual
This Description of Functions provides all of the information about the safety
functions integrated in the SINUMERIK 840D and SIMODRIVE 611 digital that
may be relevant for start-up and configuration.
The main areas covered by this Description of Functions are as follows:
• General information about integrated safety systems
Structure of the
Documentation
Target group
Hotline
SINUMERIK Internet
Address
SINUMERIK 840D
powerline
Objective
Standard scope

Foreword 11.03
© Siemens AG 2003 All Rights Reserved
vi SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03
• Description of safety functions
• Lists and description of all signals and data
• Start-up
• Description of alarms
• One example configuration.
User-oriented activities such as the creation of parts programs and control
operating procedures are described in detail in separate documents.
Separate descriptions are likewise provided for the tasks to be performed by
the tool manufacturer such as configuring, installation and PLC programming.
The following reference guides are provided in this Description of Functions:
• Overall table of contents
• Table of contents for each chapter
• Appendix with list of abbreviations and references
• Index
If you need information about a certain term, please look in the Appendix of the
Chapter Index for the particular term. Both the chapter number and the page
number where you will find the information you need are listed in this chapter.
Note
Documentation with Edition date 08.97 describes the scope of functions of the
following products and SW versions:
SINUMERIK 840D/611 digital with software version 4.2
SINUMERIK 840C/611 digital with software version 6.1
The following functions added since 04.96 Edition are described in 08.97
Edition for SINUMERIK 840D/611 digital
Table 0-1 New functions described in 08.97 Edition
Serial no. New functions in SINUMERIK 840D/611 digital, SW 4.2 and higher
1 Override for safely reduced velocity
2 Safe braking ramp
3 Safe speed oriented stop responses
4 Safe speed oriented setpoint limits
5 Safe cams for endlessly turning rotary axes
6 Modulo display of safe actual value for rotary axes
7 Synchronization of cam SGAs
8 SGA "n < nx"
9 SGA "SBH active"
10 SGA "SG active"
11 Deletion of zero speed position for SBH/SG axes 1)
12 Encoder limit frequency 300 kHz 1)
13 Acceptance report (not a function)
Notes:
1) available from SW 3.6
Note
Notes on how to use
this manual
Documentation with
Edition date 08.97
Documentation with
Edition date 04.99

11.03 Foreword
© Siemens AG 2003 All Rights Reserved
SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03 vii
Documentation with Edition date 04/99 describes the scope of functions of the
following products and SW versions:
SINUMERIK 840D/611 digital with software version 4.4.18
The following table lists the main functions for SINUMERIK 840D/611 digital
added since 08.97 Edition:
Table 0-2 New functions described in 04/99 Edition
Serial no. New functions in SINUMERIK 840D/611 digital, SW 4.4.18 and higher
1 External STOPs
2 Safe programmable logic (SPL)
Note
The documentation with Edition date 05.00 describes the scope of
functions of the following products and software version:
SINUMERIK 840D with software version 5.3
SIMODRIVE 611 digital with software version 5.1
The following functions added since 04.99 Edition are described in 05.00
Edition for SINUMERIK 840D/611 digital:
Table 0-3 New functions described in 05.00 Edition
Serial No. New functions in SINUMERIK 840D/611 digital
1 SPL expansions (Chapter 3)
2 Drive systems with slip (Chapter 3)
3 Setpoint velocity limiting (Chapter 3)
4 Engineering examples (Chapter 7), extended
5 Application examples (Chapter 8), extended
Note
The documentation with Edition date 03.01 describes the scope of
functions of the following products and software version:
SINUMERIK 840D with software version 6.1
SIMODRIVE 611 digital with software version 5.1.10
The following functions added since the 04.99 Edition are described in the
03.01 Edition for SINUMERIK 840D/611 digital:
Table 0-4 New functions described in 03.01 Edition
Serial No. New functions in SINUMERIK 840D/611 digital
1 SPL start without axial safety enable (Chapter 3)
2 New system variables (Chapter 3)
3 Actual value crosswise data comparison error (Chapter 3)
4 Additional machine data (Chapter 4)
5 Additional alarms (Chapter 6)
Documentation with
Edition date 05.00
Documentation with
Edition date 03.01

Foreword 11.03
© Siemens AG 2003 All Rights Reserved
viii SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03
Note
The documentation with Edition date 07.02 describes the scope of
functions of the following products and software version:
SINUMERIK 840D with software version 6.3.21
SIMODRIVE 611 digital with software version 5.1.14
The following functions added since the 03.01Edition are described in the 07.02
Edition for SINUMERIK 840D/611 digital:
Table 0-5 New functions described in 07.02 Edition
Serial No. New functions in SINUMERIK 840D/611 digital
1 NCU onboard I/Os (Chapter 3)
2 NC internal pulse disable (Chapter 3)
3 SPL module brake test, safe brake test (Chapter 8)
4 Disable SPL module (SW relay) (Chapter 3)
5 Improved diagnostics (Chapter 5)
6 PROFIsafe (Chapter 3)
Note
The documentation with Edition date 11.03 describes the scope of
functions of the following products and software version:
SINUMERIK 840D with software version 6.4
The following functions added since the 07.02 Edition are described in the
11.03 Edition for SINUMERIK 840D/611 digital:
Table 0-6 New functions described in 11.03 Edition
Serial No. New functions in SINUMERIK 840D/611 digital
1 ProgEvent (Chapter 3.10.10)
2 STOP E (Chapter 3)
3 Acceptance test support (Chapter 5.4)
4 Drive bus failure (Chapter 3.13)
Ordering data option
In this documentation you will find the symbol shown on the left with a
reference to an ordering data option. The function described will only be able
to be used if the control contains the designated option.
The following danger and warning symbols are used in this document.
Explanation of symbols used:
!
Danger
This symbol indicates that death, severe personal injury or substantial
property damage will result if proper precautions are not taken.
Documentation with
Edition date 04/02
Documentation with
Edition date 11/03
Danger and warning
concept

11.03 Foreword
© Siemens AG 2003 All Rights Reserved
SINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03 ix
!
Warning
This symbol indicates that death, severe personal injury or substantial
property damage may result if proper precautions are not taken.
!
Caution
This symbol (with a warning triangle) indicates that minor injury or damage to
property may result if proper precautions are not taken.
Caution
This symbol (without a warning triangle) indicates that damage to property
may result if proper precautions are not taken.
Notice
This symbol indicates that an undesirable result or state may result if proper
precautions are not taken.
!
Important
This notice indicates important facts that must be taken into consideration.
Note
Always appears in this document where further, explanatory information is
provided.
IBMis a registered trademark of the International Business Corporation.
MS-DOSand WINDOWSTM are registered trademarks of the Microsoft
Corporation.
A type-examination certificate from the German Institute for Occupational
Safety (BIA) has been granted to the SINUMERIK 840D/DE with Safety
Integrated.
Other Information
Technical Information
Trademarks
Type-examination
certificate sign

Foreword 11.03
© Siemens AG 2003 All Rights Reserved
xSINUMERIK 840D/SIMODRIVE 611 digital SINUMERIK Safety Integrated (FBSI) - Edition 11.03
Fig. 0-1 Type-examination certificate symbol for SINUMERIK 840D/611 digital