Siemens SIMATIC ET 200SP User manual

Manual
Edition
Motor Starter (3RK1308-0**00-0CP0)
12/2016
siemens.com
ET 200SP
SIMATIC

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Industrial Controls
SIMATIC ET 200SP
Motor starter
(3RK1308-0**00- 0CP0)
Manual
12/2016
A5E34821005002A/RS
-AB/002
Preface
Product-specific safety
instructions
1
Documentation guide
2
Product overview
3
Parameters/address space
4
Alarms/diagnostic messages
5
Technical data
6
Data sets
A
Circuit examples
B

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
3ZX1012-0RK13-8AC1
Ⓟ
12/2016 Subject to change
Copyright © Siemens AG 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Preface
Purpose of the documentation
This manual describes the non-fail-safe and the fail-safe ET 200SP motor starters with
firmware version V1.1.0 or higher.
This manual supplements the ET 200SP Distributed I/O system
(http://support.automation.siemens.com/WW/view/en/58649293) System Manual. Functions
affecting the system in general are described in this System Manual. There, you will also find
information on installation, connection and the installation conditions of the ET 200SP motor
starter.
The information provided in this manual, the system manual and the function manuals
enables you to commission the ET 200SP distributed I/O system.
Basic knowledge required
A general knowledge of the following areas is needed in order to understand this manual:
●Industrial controls
●Digital circuit logic
●Automation technology
●Safety functions
●PROFINET and PROFIBUS bus topology
●TIA Portal
Definition
In this manual, "SIMATIC ET 200SP motor starter" is used as a synonym for all non-fail-safe
and fail-safe variants of the SIMATIC ET 200SP motor starter.
See also
SIOS (https://support.industry.siemens.com/cs/us/en/)

Preface
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Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines
and networks. Systems, machines and components should only be connected to the
enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
http://www.siemens.com/industrialsecurity
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under:
http://www.siemens.com/industrialsecurity
Responsibility for system configuration and functionality
The products described here have been developed to carry out safety-related functions as
part of a complete plant or machine. In general, a complete safety system consists of
sensors, evaluation units, signaling devices and methods for safe tripping. It is the
responsibility of the manufacturer to ensure that the system or machine is functioning
properly as a whole.
Siemens AG, its subsidiaries, and associated companies (hereinafter referred to as
"Siemens") are not in a position to guarantee every characteristic of a complete plant or
machine not designed by Siemens.
Nor can Siemens assume liability for recommendations that appear or are implied in the
following description. No new guarantee, warranty, or liability claims beyond the scope of the
Siemens general terms of supply are to be derived or inferred from the following description.

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Table of contents
Preface ................................................................................................................................................... 5
1 Product-specific safety instructions........................................................................................................ 11
1.1 General safety notes...............................................................................................................11
1.2 Safety information for hazardous areas..................................................................................11
1.3 Safety instructions for safety-related applications ..................................................................12
1.4 Intended use ...........................................................................................................................13
1.5 Current information about operational safety .........................................................................13
1.6 Declaration of conformity ........................................................................................................14
2 Documentation guide ............................................................................................................................ 15
3 Product overview .................................................................................................................................. 19
3.1 Properties................................................................................................................................19
3.2 Applications.............................................................................................................................23
3.3 Permissible ambient temperatures up to 1000 m above sea level.........................................23
3.4 Permissible ambient temperatures at more than 1000 m above sea level.............................27
3.5 Device versions.......................................................................................................................28
3.6 Specifications for operating fail-safe motor starters ...............................................................29
3.7 Functions ................................................................................................................................32
3.7.1 Overview of functions..............................................................................................................32
3.7.2 Intrinsic protection...................................................................................................................34
3.7.3 Basic function/basic parameter...............................................................................................34
3.7.3.1 Basic functions/parameters during first commissioning..........................................................34
3.7.3.2 Rated operational current .......................................................................................................35
3.7.3.3 Load type ................................................................................................................................36
3.7.4 Motor control ...........................................................................................................................37
3.7.4.1 Electronic switching technology (hybrid switching technology) ..............................................37
3.7.4.2 Minimum load current .............................................................................................................39
3.7.4.3 Control function.......................................................................................................................40
3.7.4.4 Operating modes ....................................................................................................................41
3.7.5 Overload protection.................................................................................................................42
3.7.6 Calculating switching cycles ...................................................................................................48
3.7.7 Substation monitoring .............................................................................................................51
3.7.7.1 Response to residual current detection ..................................................................................52
3.7.7.2 Upper/lower current warning limit ...........................................................................................55
3.7.7.3 Upper/lower current limit.........................................................................................................55
3.7.7.4 Blocking time and blocking current .........................................................................................56
3.7.7.5 Device protection model .........................................................................................................58
3.7.7.6 Temperature monitoring..........................................................................................................60

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3.7.7.7 Asymmetry monitoring ........................................................................................................... 61
3.7.7.8 Short-circuit protection (fuses) ............................................................................................... 62
3.7.8 Safety-related functions ......................................................................................................... 62
3.7.8.1 Self-test .................................................................................................................................. 62
3.7.8.2 Response to safety-related tripping ....................................................................................... 63
3.7.8.3 Ex motor application .............................................................................................................. 63
3.7.9 Response to CPU/master STOP ........................................................................................... 64
3.7.10 Group fault diagnostics/group warning diagnostics ............................................................... 64
3.7.11 Inputs ..................................................................................................................................... 65
3.7.12 Manual local (local control) .................................................................................................... 71
3.7.13 Trip without restart ................................................................................................................. 71
3.7.14 Trip with restart ...................................................................................................................... 71
3.7.15 Trip emergency end position CW........................................................................................... 72
3.7.16 Trip emergency end position CCW........................................................................................ 74
3.7.17 Group warning........................................................................................................................ 74
3.7.18 Emergency start..................................................................................................................... 75
3.7.19 Motor CW ............................................................................................................................... 75
3.7.20 Motor CCW ............................................................................................................................ 76
3.7.21 Quick Stop direction-independent.......................................................................................... 76
3.7.22 Quick Stop clockwise ............................................................................................................. 78
3.7.23 Quick Stop counter-clockwise................................................................................................ 78
3.7.24 Trip RESET............................................................................................................................ 79
3.7.25 Cold start................................................................................................................................ 79
3.7.26 Operational trip end position CW ........................................................................................... 80
3.7.27 Operational trip end position CCW ........................................................................................ 80
3.7.28 Logbook ................................................................................................................................. 80
3.7.29 PROFIenergy ......................................................................................................................... 81
3.7.29.1 What is PROFIenergy? .......................................................................................................... 81
3.7.29.2 PROFIenergy in the motor starter.......................................................................................... 82
3.7.30 Firmware update .................................................................................................................... 85
4 Parameters/address space ................................................................................................................... 91
4.1 Parameter assignment........................................................................................................... 91
4.2 Commissioning mode ............................................................................................................ 92
4.3 Parameterization using a GSD file......................................................................................... 93
4.4 Slot rules ................................................................................................................................ 93
4.5 Data plausibility check ........................................................................................................... 94
4.6 Declaration of parameters...................................................................................................... 95
4.7 Assigning fail-safe motor starter parameters ......................................................................... 98
4.7.1 Explanation of safety-related parameters .............................................................................. 98
4.7.2 Setting safety-related parameters.......................................................................................... 98
4.7.3 Configuring ATEX operation ................................................................................................ 100
4.7.4 Examples of LED flashing sequences ................................................................................. 103
4.8 Address space ..................................................................................................................... 107
5 Alarms/diagnostic messages................................................................................................................109
5.1 Status and error displays ..................................................................................................... 109
5.2 TEST/RESET button............................................................................................................ 113

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5.3 Interrupts...............................................................................................................................114
5.4 Maintenance .........................................................................................................................116
6 Technical data .................................................................................................................................... 117
6.1 Technical data in Siemens Industry Online Support.............................................................117
6.2 Final conditions for safety-related parameters .....................................................................117
A Data sets ............................................................................................................................................ 119
A.1 Byte arrangements................................................................................................................119
A.2 DS72 logbook - Read device error .......................................................................................120
A.3 DS73 logbook - Read triggering operations .........................................................................122
A.4 DS75 logbook - Read events................................................................................................124
A.5 DS92 Read device diagnostics.............................................................................................126
A.6 DS94 Read measured values...............................................................................................129
A.7 DS95 Read statistics.............................................................................................................130
A.8 Read/write DS201 device parameter 1.................................................................................131
A.9 Read/write DS202 device parameter 2.................................................................................133
A.10 Read DS203 device parameter 1 .........................................................................................134
A.11 Read DS204 device parameter 2 .........................................................................................136
A.12 I&M data................................................................................................................................137
A.12.1 I&M data................................................................................................................................137
A.12.2 I&M 0: Read device identification .........................................................................................138
A.12.3 I&M 1: Read/write equipment identifier.................................................................................138
A.12.4 I&M 2: Read/write installation ...............................................................................................139
A.12.5 I&M 3: Read/write description...............................................................................................139
B Circuit examples ................................................................................................................................. 141
B.1 Connection examples for motor starters...............................................................................141
B.1.1 Induction machine.................................................................................................................141
B.1.2 Single-phase motor...............................................................................................................143
B.1.3 Resistive load........................................................................................................................144
B.1.4 Gas discharge lamps ............................................................................................................145
B.2 Connection examples for fail-safe motor starters .................................................................146
B.2.1 General information ..............................................................................................................146
B.2.2 F-PM-E tripping.....................................................................................................................147
B.2.3 Shutdown via a safety-related actuator via F-DQ.................................................................148
B.2.4 Safety Local ..........................................................................................................................149
Index................................................................................................................................................... 151

Table of contents
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Product-specific safety instructions
1
1.1
General safety notes
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
NOTICE
Damage caused by electrostatic charge
If the ET 200SP motor starter is live and you touch the exposed pins, damage can occur on
the motor starter due to electrostatic charging.
When handling and installing the ET 200SP motor starter, ensure protection against
electrostatic charging of the components. Changes to the system configuration and wiring
are only permissible after disconnection from the power supply.
It is only permitted to connect ET 200SP motor starters after disconnection of the electronic
power supply (PELV and SELV) and of the line power supply (500 V AC).
1.2
Safety information for hazardous areas
WARNING
Explosion hazard in Class I and Class II Hazardous Locations.
Can cause death or serious injury.
The components of the ET 200SP motor starters are not suitable for Class I and Class II
Hazardous Locations.

Product-specific safety instructions
1.3 Safety instructions for safety-related applications
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1.3
Safety instructions for safety-related applications
WARNING
Hazardous voltage.
Will cause death or serious injury.
To avoid an electric shock, observe the following safety measures when working on the
plant and the device:
•Turn off and lock out all power supplying this device before working on this device.
•Make sure that the device cannot be switched back on.
•Verify that the equipment is not live.
•Ground the plant.
•Cover adjacent live parts or erect barriers around them.
WARNING
Hazardous Voltage
Work on live parts of the ET 200SP motor starter system can result in death or serious
injury.
The device is only allowed to be commissioned and operated by qualified personnel. For
the purpose of the safety information in this documentation, a "
qualified person" is someone
who is authorized to energize, ground, and tag equipment, systems, and circuits in
accordance with established safety procedures.
NOTICE
Loss of the safety function
For the fail-safe ET 200SP motor starter, the key safety values apply in the case of a
function test interval (state change of the outputs) ≤ 1 month.
To check functioning of the switching elements, switch the motor on or off at least once
every month. For additional information on checking the switching elements, see
chapter"Specifications for operating fail-safe motor starters (Page 29)".
WARNING
Loss of the safety function with incorrect wiring
If wiring is incorrect, the motor starter cannot shut down in the event of a fault and the
motor will continue to run. There is a risk of severe injury or death. Material damage is also
possible.
To ensure the safety function, in the case of a single-phase load route the phase and the
neutral conductor through the motor starter. You will find additional information next to the
connection examples in chapter "Single-phase motor (Page 143)". In the case of a three-
phase load, do not connect the neutral conductor to the star point of the load.

Product-specific safety instructions
1.4 Intended use
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NOTICE
Electromagnetic interference
To ensure interference immunity of the motor starter, ground PELV/SELV power supply
units in accordance with regulations. (Please also note the documentation for the
respective power supply unit in this regard.)
1.4
Intended use
WARNING
Improper use of hardware products.
Serious damage to property, can cause death or serious injury.
This equipment is only allowed to be used for the applications described in the catalog and
in the technical description, and only in conjunction with non-Siemens equipment and
components recommended by Siemens.
Correct transport, storage, installation and assembly, as well as careful operation and
maintenance, are required to ensure that the product operates safely and without faults.
EU note: Commissioning is absolutely prohibited until it has been ensured that the machine
in which the component described here is to be installed complies with the stipulations of
the Directive 2006/42/EC.
1.5
Current information about operational safety
Important note for maintaining operational safety of your system
Please take note of our latest information.
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. For this reason, we publish a special newsletter containing
information on product developments and features that are (or could be) relevant to
operation of safety-related systems. By subscribing to the appropriate newsletter, you will
ensure that you are always up-to-date and able to make changes to your system, when
necessary:
Siemens newsletter (http://www.industry.siemens.com/newsletter)
Sign on to the following newsletter under "Products & Solutions":
●Safety Integrated Newsletter
●Totally Integrated Automation Newsletter

Product-specific safety instructions
1.6 Declaration of conformity
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1.6
Declaration of conformity
The manufacturer declares that the safety components of the fail-safe ET 200SP motor
starter series in the designs marketed by us comply with the applicable basic health and
safety requirements of the EC Directives* stated (including amendments), and that the stated
standards* were applied in their design and construction.
* You can download the complete EC Declaration of Conformity from the Internet
(http://www.siemens.com/sirius/approvals) as a PDF.
Standards
The table below shows the standards that each of the ET 200SP motor starters comply with:
Standard
Direct-on-line
starter
Reversing
starter
Fail-safe
direct-on-line starter
Fail-safe
reversing starter
IEC 60947-4-2:2011-05
x
x
x
x
IEC 60947-4-3:2011-07 x - - -
EN 62061: 2005
-
-
x
x
EN ISO 13849-1:2015
-
-
x
x
IEC 61508-1:2010
-
-
x
x
IEC 61508-2:2010
-
-
x
x
IEC 61508-3:2010
-
-
x
x

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Documentation guide
2
The documentation for the SIMATIC ET 200SP distributed I/O system is arranged into three
areas.
This arrangement enables you to access the specific content you require.
Basic information
The system manual describes in detail the configuration, installation, wiring and
commissioning of the SIMATIC ET 200SP. distributed I/O system. The STEP 7 online help
supports you in the configuration and programming.
Device information
Product manuals contain a compact description of the module-specific information, such as
properties, wiring diagrams, characteristics and technical specifications.

Documentation guide
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General information
The function manuals contain detailed descriptions on general topics regarding the SIMATIC
ET 200SP distributed I/O system, e.g. diagnostics, communication, Web server, motion
control and OPC UA.
You can download the documentation free of charge from the Internet
(http://w3.siemens.com/mcms/industrial-automation-systems-simatic/en/manual-
overview/tech-doc-et200/Pages/Default.aspx).
Changes and supplements to the manuals are documented in a Product Information.
You can download the product information free of charge from the Internet
(https://support.industry.siemens.com/cs/us/en/view/73021864).
Manual Collection ET 200SP
The Manual Collection contains the complete documentation on the SIMATIC ET 200SP
distributed I/O system gathered together in one file.
You can find the Manual Collection on the Internet
(http://support.automation.siemens.com/WW/view/en/84133942).
"mySupport"
With "mySupport", your personal workspace, you make the most of your Industry Online
Support.
In "mySupport" you can store filters, favorites and tags, request CAx data and put together
your personal library in the Documentation area. Furthermore, your data is automatically
filled into support requests and you always have an overview of your current requests.
You need to register once to use the full functionality of "mySupport".
You can find "mySupport" in the Internet (https://support.industry.siemens.com/My/ww/en).
"mySupport" - Documentation
In the Documentation area of "mySupport", you have the possibility to combine complete
manuals or parts of them to make your own manual.
You can export the manual in PDF format or in an editable format.
You can find "mySupport" - Documentation in the Internet
(http://support.industry.siemens.com/My/ww/en/documentation).

Documentation guide
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"mySupport" - CAx Data
In the CAx Data area of "mySupport", you can have access the latest product data for your
CAx or CAe system.
You configure your own download package with a few clicks.
In doing so you can select:
●Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN
macro files
●Manuals, characteristics, operating manuals, certificates
●Product master data
You can find "mySupport" - CAx Data in the Internet
(http://support.industry.siemens.com/my/ww/en/CAxOnline).
Application examples
The application examples support you with various tools and examples for solving your
automation tasks. Solutions are shown in interplay with multiple components in the system -
separated from the focus in individual products.
You can find the application examples on the Internet
(https://support.industry.siemens.com/sc/ww/en/sc/2054).
TIA Selection Tool
With the TIA Selection Tool, you can select, configure and order devices for Totally
Integrated Automation (TIA).
This tool is the successor of the SIMATIC Selection Tool and combines the known
configurators for automation technology into one tool.
With the TIA Selection Tool, you can generate a complete order list from your product
selection or product configuration.
You can find the TIA Selection Tool on the Internet
(http://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool).

Documentation guide
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SIMATIC Automation Tool
You can use the SIMATIC Automation Tool to run commissioning and maintenance activities
simultaneously on various SIMATIC S7 stations as a bulk operation independently of the TIA
Portal.
The SIMATIC Automation Tool provides a multitude of functions:
●Scanning of a PROFINET/Ethernet network and identification of all connected CPUs
●Address assignment (IP, subnet, gateway) and station name (PROFINET device) to a
CPU
●Transfer of the data and the programming device/PC time converted to UTC time to the
module
●Program download to CPU
●Operating mode switchover RUN/STOP
●Localization of the CPU by means of LED flashing
●Reading out CPU error information
●Reading the CPU diagnostic buffer
●Reset to factory settings
●Updating the firmware of the CPU and connected modules
You can find the SIMATIC Automation Tool on the Internet.
PRONETA
With SIEMENS PRONETA (PROFINET network analysis), you analyze the plant network
during commissioning. PRONETA features two core functions:
●The topology overview independently scans PROFINET and all connected components.
●The IO check is a fast test of the wiring and the module configuration of a system.
You can find SIEMENS PRONETA on the Internet.

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Product overview
3
3.1
Properties
Article numbers
Short code
Article number
Direct-on-line starter
DS 0.3 - 1 A HF
3RK1308-0AB00-0CP0
DS 0.9 - 3 A HF
3RK1308-0AC00-0CP0
DS 2.8 - 9 A HF
3RK1308-0AD00-0CP0
DS 4.0 - 12 A HF
3RK1308-0AE00-0CP0
Reversing starter
RS 0.3 - 1 A HF 3RK1308-0BB00-0CP0
RS 0.9 - 3 A HF
3RK1308-0BC00-0CP0
RS 2.8 - 9 A HF
3RK1308-0BD00-0CP0
RS 4.0 - 12 A HF
3RK1308-0BE00-0CP0
Fail-safe direct-on-line starters
F-DS 0.3 - 1 A HF
3RK1308-0CB00-0CP0
F-DS 0.9 - 3 A HF
3RK1308-0CC00-0CP0
F-DS 2.8 - 9 A HF
3RK1308-0CD00-0CP0
F-DS 4.0 - 12 A HF
3RK1308-0CE00-0CP0
Fail-safe reversing starters
F-RS 0.3 - 1 A HF
3RK1308-0DB00-0CP0
F-RS 0.9 - 3 A HF
3RK1308-0DC00-0CP0
F-RS 2.8 - 9 A HF
3RK1308-0DD00-0CP0
F-RS 4.0 - 12 A HF
3RK1308-0DE00-0CP0

Product overview
3.1 Properties
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Views of the SIMATIC ET 200SP motor starter
The SIMATIC ET 200SP motor starter is a 30-mm-wide compact device with hybrid
technology. The SIMATIC ET 200SP motor starter has electronic overload protection for
switching of three-phase asynchronous motors and single-phase AC motors up to 5.5 kW (at
500 V) during normal operating conditions. Fail-safe variants of the motor starter are also
available.
The figure below shows a SIMATIC ET 200SP motor starter.
Figure 3-1 View of the SIMATIC ET 200SP motor starter with mounted 3DI/LC module (optionally
available)