Siemens SINUMERIK 840DE User manual

RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
[e-mail]
[phone]
www.rgbautomatyka.pl
www.rgbelektronika.pl
DATASHEET
www.rgbautomatyka.pl
www.rgbelektronika.pl
OTHER SYMBOLS:
6FC5247-0AA00-0AA1
6FC52470AA000AA1, 6FC52470AA00 0AA1, 6FC52470AA00-0AA1, 6FC5247 0AA000AA1, 6FC5247 0AA00 0AA1,
6FC5247 0AA00-0AA1, 6FC5247-0AA000AA1, 6FC5247-0AA00 0AA1, 6FC5247-0AA00-0AA1
SIEMENS

YOUR
PARTNER IN
MAINTENANCE
At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair
works and test each later sold unit. Our trained employees, equipped with a wide variety of tools and
having several testing stands at their disposal, are a guarantee of the highest quality service.
OUR SERVICES
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Valid for
Control
SINUMERIK 840D
SINUMERIK 840DE (export version)
SINUMERIK 840D powerline
SINUMERIK 840DE powerline
Drive
SIMODRIVE 611 digital
03/2006 Edition
SINUMERIK 840D
Configuring the NCU
Manual
System Overview 1
Connection Conditions 2
Structure and Installation 3
Description of the NCU 4
I/O Modules 5
Terminal Block 6
DMP Compact Modules 7
Maintenance and Service 8
Abbreviations A
Index

SINUMERIK®documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the “Remarks” column.
Status code in the “Remarks” column:
ANew documentation.. . . . .
BUnrevised reprint with new Order No.. . . . .
CRevised edition with new status.. . . . .
Edition Order No. Remarks
06.94 6FC5297-0AC10-0BP0 A
08.94 6FC5297-0AC10-0BP1 C
02.95 6FC5297-2AC10-0BP0 C
04.95 6FC5297-2AC10-0BP1 C
09.95 6FC5297-3AA01-0BP0 Description of differences
03.96 6FC5297-3AC10-0BP0 C
08.97 6FC5297-4AC10-0BP0 C
12.97 6FC5297-4AC10-0BP1 C
12.98 6FC5297-5AC10-0BP0 C
08.99 6FC5297-5AC10-0BP1 C
04.00 6FC5297-5AC10-0BP2 C
10.00 6FC5297-6AC10-0BP0 C
09.01 6FC5297-6AC10-0BP1 C
11.02 6FC5297-6AC10-0BP2 C
11.03 6FC5297-6AC10-0BP3 C
12.04 6FC5297-7AC10-0BP0 C
03.06 6FC5297-7AC10-0BP1 C
Trademarks
All product names mentioned may be trademarks or product designations of Siemens AG or their suppliers,
whose use by third parties for their own purposes may infringe the rights of the trademark owners.
Further information is available in the Internet under:
http://www.siemens.com/motioncontrol
This publication was produced with Interleaf V 7.
Copyright©Siemens AG, 2006.
Other functions not described in this documentation might be
executable in the control. However, no claim can be made regarding
the availability of these functions when the equipment is first supplied
or in the event of servicing.
We have checked that the contents of this document correspond to
the hardware and software described. Nevertheless, differences
might exist and therefore we cannot guarantee that they are
completely identical. However, the information contained in this
document is reviewed regularly and any necessary changes included
in subsequent editions. We welcome suggestions for improvement.
Subject to change without prior notice.
Siemens AG
Order No. 6FC5297-7AC10-0BP1
Printed in German
y

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Preface
The SINUMERIK documentation is subdivided into 3 parts:
General Documentation
User documentation
Manufacturer/Service documentation
A list of documents with the respective available languages is updated on a
monthly basis and is available on the Internet at:
http://www.siemens.com/motioncontrol
Select “Support” →“Technical Documentation” →“Overview of Documents”.
The Internet version of the DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
Information on the training offerings and on FAQs (frequently asked questions)
can be found in the Internet under:
http://www.siemens.com/motioncontrol and menu item “Support”.
This documentation is intended for:
Project engineers, electricians and installers
Maintenance and service personnel
The information in this manual enables installation of the SINUMERIK 840D
Numerical Control and measures for maintenance and service to be carried out.
This documentation only describes the functionality of the standard version.
Extensions or changes made by the machine tool manufacturer are docu-
mented by the machine tool manufacturer. Other functions not described in this
documentation might be executable in the control. This does not, however, rep-
resent an obligation to supply such functions with an initial delivery or when ser-
vicing.
For the sake of simplicity, this documentation does not contain all detailed infor-
mation about all types of the product and cannot cover every conceivable case
of installation, operation, or maintenance.
If you have any questions about the control, please contact the hotline:
Europe and Africa time zone
A&D Technical Support
Tel.: +49 (0) 180 / 5050 222
Fax: +49 (0) 180 / 5050-223
Internet: http://www.siemens.com/automation/support-request
E-mail: mailto:[email protected]
SINUMERIK
Documentation
Target group
Benefits
Standard version
Technical Support

03.06
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SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition
Asia and Australia time zone
A&D Technical Support
Tel.: [phone]
Fax: [phone]
Internet: http://www.siemens.com/automation/support-request
E-mail: mailto:[email protected]
America time zone
A&D Technical Support
Tel.: [phone]
Fax: [phone]
Internet: http://www.siemens.com/automation/support-request
E-mail: mailto:[email protected]
Note
Country-specific telephone numbers for technical support are provided under
the following Internet address:
http://www.siemens.com/automation/service&support
For questions on the documentation (suggestions, corrections), please send a
fax or e-mail to the following address:
Fax: [phone] / 98 - 63315
E-mail: mailto:[email protected]
Fax form: See the reply form at the end of the brochure
http://www.siemens.com/sinumerik
The EC conformity declarations on EMC are to be found at/can be obtained
from:
In the Internet:
http://www.ad.siemens.com/csinfo
under the product/order no. 15257461
At the relevant branch office of the A&D MC group of Siemens AG.
This manual contains information which you should observe in order to ensure
your own personal safety, as well to avoid material damage. Notices which are
relevant to your own personal safety are highlighted by a safety alert symbol;
notices which are relevant only to equipment and property damage have no
safety alert symbol. The warnings appear in decreasing order of risk as given
below.
!Danger
Indicates that death or serious injury will result if proper precautions are not
taken.
Questions about
the manual
SINUMERIK
Internet address
EC Conformity
Declaration
Safety information
Preface

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SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition
!Warning
Indicates that death or serious injury may result if proper precautions are not
taken.
!Caution
With a safety alert symbol, indicates that minor personal injury may result if
proper precautions are not taken.
Caution
Without a safety alert symbol, indicates that property damage can result if
proper precautions are not taken.
Notice
Indicates that an undesirable event or state may arise if the relevant notes are
not observed.
If several hazards of different degrees occur, the hazard with the highest degree
must always be given priority. If a warning note with a warning triangle warns of
personal injury, the same warning note can also contain a warning of material
damage.
Startup and operation of the device / equipment / system in question must only
be performed using this documentation. Only qualified personnel should be
allowed to commission and operate the device/system. Qualified persons are
defined as persons who are authorized to commission, to ground, and to tag
circuits, equipment, and systems in accordance with established safety prac-
tices and standards.
Please note the following:
!Warning
The equipment may only be used for single purpose applications explicitly
described in the catalog and in the technical description and it may only be
used along with third-party devices and components recommended by
Siemens. To ensure trouble-free and safe operation of the product, it must be
transported, stored and installed as intended and maintained and operated with
care.
Qualified
personnel
Proper use
Preface

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SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition
Should it be necessary to test or take measurements on live equipment, then
the specifications and procedures defined in Accident Prevention Regulation of
the Berufsgenossenschaft BGV A3 (German employer’s liability insurance as-
sociation) must be adhered to, in particular § 8 “Permissible deviations when
working with live components”. Suitable electric tools should be used.
!Danger
Operating electrical equipment has parts and components that are at
hazardous voltage levels.
After disconnecting all the supply voltages, a hazardous voltage will be present
in the DC link of all SIMODRIVE modules for another 5 minutes!
See Operating Guide
!Danger
Repairs to devices that have been supplied by our company must only be
carried out by SIEMENS Customer Service or by repair centers
authorized by SIEMENS. When replacing parts or components, only use
those parts that are included in the spare parts list.
Before opening the equipment, always ensure that the power is off.
EMERGENCY STOP devices complying with EN 60204 (VDE 0113 Part 1)
must remain effective in all automation equipment modes. Resetting the
EMERGENCY STOP device must not cause an uncontrolled or undefined
restart.
Anywhere in the automation equipment where faults might cause major
material damage or even physical injury, in other words, where faults could
be dangerous, additional external precautions must be taken, or facilities
must be provided, that guarantee or enforce a safe operational state, even
when there is a fault (e.g. using an independent limit value switch,
mechanical interlocks etc.).
!Warning
Connecting cables and signal lines should be installed so that inductive and
capacitive interference does not in any way impair the automation functions.
Warning
The modules contain electrostatically sensitive devices. Discharge yourself of
electrostatic energy before touching the components. The easiest way to do
this is to touch a conductive, grounded object immediately beforehand (for
example, bare metal parts of control cabinet or the protective ground contact of
a socket outlet).
Danger notes
Preface

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Electrostatically Sensitive Devices
!Important
Handling of modules containing devices sensitive to
electrostatic discharge:
When handling components which can be destroyed by electrostatic
discharge, it must be ensured that personnel, the workstation and
packaging are well grounded!
Generally, electronic modules must not be touched unless work has to be
carried out on them. Only touch electronic modules after you have
grounded yourself.
Touch components only if:
– you are constantly grounded via an ESD arm band,
– ESD-shoes or ESD-shoe grounding strips if there is an ESD floor.
Modules may be placed only on electrically conductive surfaces (table with
ESD top, conductive ESD foam plastic, ESD packing bags, ESD transport
containers).
Keep modules away from visual display units, monitors or TV sets
(minimum distance from screen 10 cm).
Do not bring ESD-sensitive modules into contact with chargeable and
highly-insulating materials, such as plastic, insulating table tops or clothing
made of synthetic materials.
Measurements on modules are allowed only if
– the measuring instrument is properly earthed (e.g. equipment grounding
conductor), or
– before measuring with a potential-free measuring instrument, the probe
is briefly discharged (e.g. touch the unpainted metal parts of the control
housing).
!Important
This notice indicates important facts that must be taken into consideration.
Note
This note contains additional important information.
ESDS information
Additional notes
Preface

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SINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition
Preface
Notes