Siemens SIRIUS M200D User manual

GerätehandbuchManual
Industrial Controls
Load Feeders and Motor Starters
SIRIUS Motor Starter M200D AS-Interface Standard
Edition
Answers for industry.
08/2014

M200D AS-Interface Standard
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Industrial Controls
SIRIUS motor starters
M200D AS-Interface Standard
Manual
08/2014
A5E02548958A/RS-AA/004
Product description
1
Product family
2
Functions
3
Mounting/Connecting
4
Configuring/assigning
parameters
5
Commissioning
6
Diagnostics
7
Technical data
8
Appendix
A
Bibliography
B
Correction sheet
C

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Industry Sector
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90026 NÜRNBERG
GERMANY
3ZX1012-0RK13-2AC1
Ⓟ08/2014 Subject to change
Copyright © Siemens AG 2009 - 2014.
All rights reserved
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The product/system described in this documentation may be operated only by
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information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

M200D AS-Interface Standard
Manual, 08/2014, A5E02548958A/RS-AA/004 5
Table of contents
1 Product description ................................................................................................................................. 9
1.1 What are M200D distributed motor starters?............................................................................9
1.2 Fieldbus interfaces..................................................................................................................11
1.2.1 AS-Interface ............................................................................................................................11
2 Product family ....................................................................................................................................... 13
2.1 M200D AS-Interface motor starters ........................................................................................13
2.2 Overview of the device functions ............................................................................................14
2.3 Design concept .......................................................................................................................16
2.3.1 Operator controls ....................................................................................................................17
2.3.2 Connections ............................................................................................................................18
2.3.3 Status indicators .....................................................................................................................19
2.4 Internal design ........................................................................................................................19
3 Functions.............................................................................................................................................. 23
3.1 Overview of the device functions ............................................................................................23
3.2 Introduction .............................................................................................................................24
3.3 Basic functions / parameters ..................................................................................................25
3.3.1 Rated operational current .......................................................................................................25
3.3.2 Load type (1-phase/3-phase load)..........................................................................................27
3.3.3 Protection against voltage failure............................................................................................28
3.3.4 Response to switching element supply voltage cut-off...........................................................28
3.4 Fieldbus interface....................................................................................................................29
3.4.1 Response to CPU/Master STOP ............................................................................................29
3.4.2 Group diagnostics ...................................................................................................................29
3.4.3 Wait for "Parameter" startup data set .....................................................................................30
3.5 Motor control ...........................................................................................................................31
3.5.1 Control function reversing starter............................................................................................31
3.5.2 Control function soft starter.....................................................................................................32
3.5.3 Brake output............................................................................................................................36
3.6 Motor protection ......................................................................................................................39
3.6.1 Thermal motor model..............................................................................................................39
3.6.2 Temperature sensor................................................................................................................44
3.7 System monitoring ..................................................................................................................47
3.7.1 Current limits...........................................................................................................................47
3.7.2 Asymmetry monitoring ............................................................................................................51
3.7.3 Inputs ......................................................................................................................................52
3.7.4 Outputs ...................................................................................................................................60
3.7.5 Connector monitoring..............................................................................................................62
3.7.5.1 Motor connector ......................................................................................................................63

Table of contents
M200D AS-Interface Standard
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3.8 Short-circuit protection (circuit breaker/disconnecting means).............................................. 64
3.9 Communication ...................................................................................................................... 65
3.9.1 Communication paths ............................................................................................................ 66
3.9.1.1 Communication path - Process image................................................................................... 66
3.9.1.2 Communication path - Diagnostics ........................................................................................ 67
3.9.1.3 Communication path - Extended process image................................................................... 68
3.9.1.4 Communication path - Parameter bits ................................................................................... 69
3.9.2 Mode monitoring .................................................................................................................... 70
3.9.3 Commands............................................................................................................................. 72
3.9.4 Data plausibility check ........................................................................................................... 73
3.9.5 Messages output.................................................................................................................... 74
3.10 Logbook ................................................................................................................................. 75
3.11 Emergency start..................................................................................................................... 76
3.12 Trip reset ................................................................................................................................ 77
3.13 Self-test .................................................................................................................................. 77
3.14 Factory settings...................................................................................................................... 78
3.15 Main power monitoring........................................................................................................... 80
3.16 Electronic/mechanical switching ............................................................................................ 81
3.17 Cold run.................................................................................................................................. 82
3.18 Local device interface ............................................................................................................ 83
3.19 Integrated manual local control.............................................................................................. 84
4 Mounting/Connecting ............................................................................................................................ 87
4.1 Mounting ................................................................................................................................ 87
4.1.1 Installation rules ..................................................................................................................... 87
4.1.2 Derating.................................................................................................................................. 88
4.1.3 Installing the protection guards.............................................................................................. 92
4.1.4 Installing the motor starter ..................................................................................................... 93
4.1.5 Connecting to functional ground ............................................................................................ 93
4.1.6 Setting the AS-i address ........................................................................................................ 94
4.1.7 Addressing the motor starter.................................................................................................. 96
4.2 Connecting............................................................................................................................. 97
4.2.1 Solution Partner ..................................................................................................................... 97
4.2.2 Required components/cables ................................................................................................ 97
4.2.3 Prefabricating power cables................................................................................................... 98
4.2.4 Installing and wiring power connectors.................................................................................. 99
4.2.5 Power terminal ..................................................................................................................... 100
4.2.6 Brake output......................................................................................................................... 102
4.2.7 Inputs/outputs....................................................................................................................... 104
4.2.7.1 Digital inputs IN1 to IN4 (A coding)...................................................................................... 104
4.2.7.2 Digital output OUT1 (A coding) ............................................................................................ 105
4.2.8 AS-Interface ......................................................................................................................... 106
4.2.9 Connection options for AS-Interface .................................................................................... 106

Table of contents
M200D AS-Interface Standard
Manual, 08/2014, A5E02548958A/RS-AA/004 7
5 Configuring/assigning parameters ....................................................................................................... 109
5.1 Configuring............................................................................................................................109
5.2 AS-i profiles...........................................................................................................................109
5.2.1 ID1 code................................................................................................................................110
5.3 Configuring on the DP/AS-i Link Advanced..........................................................................110
5.4 Assigning parameters ...........................................................................................................115
5.4.1 Assigning parameters using AS-i parameter bits .................................................................115
5.4.2 Parameter overview ..............................................................................................................116
5.5 Process data and process image .........................................................................................120
5.5.1 Process image ......................................................................................................................120
5.5.2 Extended cyclic process image via CTT2.............................................................................123
5.6 Motor Starter ES software ....................................................................................................125
6 Commissioning ................................................................................................................................... 127
6.1 Requirements........................................................................................................................127
6.2 M200D components..............................................................................................................129
6.3 Procedure .............................................................................................................................130
7 Diagnostics ......................................................................................................................................... 131
7.1 Diagnostics with LEDs ..........................................................................................................132
7.1.1 Statuses of the individual LEDs ............................................................................................132
7.1.2 LED display combinations ....................................................................................................135
7.2 Diagnostics via parameter channel (parameter echo)..........................................................137
7.3 Sample program ...................................................................................................................139
7.4 Diagnostics with the addressing and diagnostics unit ..........................................................140
7.5 Troubleshooting ....................................................................................................................141
7.5.1 Response to faults ................................................................................................................141
7.5.2 Acknowledging faults ............................................................................................................142
8 Technical data .................................................................................................................................... 143
8.1 General technical specifications ...........................................................................................143
8.2 Motor starters........................................................................................................................144
8.3 Brake control.........................................................................................................................146
8.4 Inputs ....................................................................................................................................146
8.5 Output ...................................................................................................................................147
8.6 Thermistor motor protection..................................................................................................147
8.7 Switching frequency..............................................................................................................148
8.8 Electrical service life of contactor .........................................................................................156
8.9 Dimension drawing ...............................................................................................................158

Table of contents
M200D AS-Interface Standard
8Manual, 08/2014, A5E02548958A/RS-AA/004
A Appendix .............................................................................................................................................159
A.1 Acyclic data transfer via CTT2 ............................................................................................. 159
A.1.1 Structure of the transfer protocol ......................................................................................... 160
A.1.2 Writing CTT2 data sets ........................................................................................................ 161
A.1.3 Reading CTT2 data sets ...................................................................................................... 163
A.1.4 Error codes with negative data set acknowledgment .......................................................... 166
A.2 Data formats and data sets.................................................................................................. 168
A.2.1 Data formats......................................................................................................................... 168
A.2.2 Data sets .............................................................................................................................. 171
A.2.2.1 Writing data set 93 (commands) .......................................................................................... 172
A.2.2.2 Reading data set 200 (device diagnostics).......................................................................... 173
A.2.2.3 Reading data set 201 (measured values)............................................................................ 175
A.2.2.4 Reading data set 202 (statistical data) ................................................................................ 175
A.2.2.5 Reading/writing data set 203 (device parameters) .............................................................. 176
A.3 Order numbers..................................................................................................................... 179
A.3.1 M200D AS-i order numbers ................................................................................................. 179
A.3.2 M200D AS-i Standard motor starters................................................................................... 180
A.3.3 Spare parts/accessories ...................................................................................................... 181
B Bibliography.........................................................................................................................................185
C Correction sheet ..................................................................................................................................187
Glossary ..............................................................................................................................................189
Index ...................................................................................................................................................193

M200D AS-Interface Standard
Manual, 08/2014, A5E02548958A/RS-AA/004 9
Product description
1
1.1
What are M200D distributed motor starters?
M200D motor starters are standalone devices with a high degree of protection (IP65) for
distributed use near the motor.
Depending on the order variant, they are available as:
●Direct starters, electromechanical (DSte) or electronic (sDSte)
●Reversing starters, electromechanical (RSte) or electronic (sRSte)
●Direct soft starters, electronic (sDSSte)
●Reversing soft starters, electronic (sRSSte)
They are suitable for the following tasks:
●Switching and protecting three-phase loads at 400 V AC up to 5.5 kW
●Controlling via
–PROFINET IO
–PROFIBUS DP or
–AS-Interface
Depending on the order variant, they are equipped with:
●Brake output for 400 / 230 V AC or 180 V DC
●Integrated manual local control with a key-operated switch and keypad (order variant)

Product description
1.1 What are M200D distributed motor starters?
M200D AS-Interface Standard
10 Manual, 08/2014, A5E02548958A/RS-AA/004
Integration of the motor starter into PROFINET, PROFIBUS and AS-Interface
Figure 1-1 Possible fields of application of the M200D motor starter
Motor starter manuals
The following manuals are available for M200D motor starters:
●M200D PROFIBUS/PROFINET Motor Starters
This manual describes M200D motor starters controlled via PROFIBUS DP or
PROFINET IO.
●M200D AS-Interface Basic Motor Starters
This manual describes M200D motor starters controlled via the AS-interface, with
parameter assignment at the device.
●M200D AS-Interface Standard Motor Starters
This manual (the one you are currently reading) describes M200D motor starters
controlled via the AS-interface, with parameter assignment by means of software.

Product description
1.2 Fieldbus interfaces
M200D AS-Interface Standard
Manual, 08/2014, A5E02548958A/RS-AA/004 11
1.2
Fieldbus interfaces
1.2.1
AS-Interface
Overview
The AS-Interface (actuator sensor interface, AS-i) is an open international standard for
fieldbus communication between distributed actuators and sensors at the lowest control
level.
AS-i complies with the IEC 61158 / EN 50295 standards and was specifically designed for
connecting binary sensors and actuators that comply with these standards. AS-i makes it
possible to replace point-to-point cabling of the sensors and actuators by a bus line.
Figure 1-2 Example: M200D AS-i
The AS-Interface has the following advantages:
●Flexibility
●Cost effectiveness
●Simple and rapid installation with a minimum of errors
●A common line for transferring data and power

Product description
1.2 Fieldbus interfaces
M200D AS-Interface Standard
12 Manual, 08/2014, A5E02548958A/RS-AA/004

M200D AS-Interface Standard
Manual, 08/2014, A5E02548958A/RS-AA/004 13
Product family
2
2.1
M200D AS-Interface motor starters
The following motor starters with AS-Interface (AS-i) are available:
●M200D AS-i BASIC (parameter assignment at the device)
Motor starter with thermistor motor protection + thermal motor model:
–Direct starter, electromechanical (DSte), up to 5.5 kW
–Reversing starter, electromechanical (RSte), up to 5.5 kW
Current range: 0.15 – 2 A and 1.5 – 12 A
–Direct starter, electronic (sDSte), up to 4 kW (without soft start function)
–Reversing starter, electronic (sRSte), up to 4 kW (without soft start function)
Current range: 0.15 – 2 A and 1.5 – 9 A
For a description, please refer to the M200D AS-Interface Basic Motor Starters
(http://support.automation.siemens.com/WW/view/de/35016496) Manual.
●M200D AS-i STANDARD (parameter assignment via AS-i protocol or Motor Starter ES)
Motor starter with thermistor motor protection + thermal motor model:
–Direct starter, electromechanical (DSte), up to 5.5 kW
–Reversing starter, electromechanical (RSte), up to 5.5 kW
Current range: 0.15 – 2 A and 1.5 – 12 A
–Direct soft starter, electronic (sDSSte), up to 5.5 kW
–Reversing soft starter, electronic (sRSSte), up to 5.5 kW
Current range: 0.15 – 2 A and 1.5 – 12 A
Order variants:
●Brake output for:
–400/230 V AC
–180 V DC
●Integrated manual local control (key-operated switch and keypad)
Accessories:
●Connection components (e.g. cables, connectors, etc.)
●Safety bar for the plug connections
●Hand-held device
●'Motor Starter ES 2007' diagnostics and commissioning tool
Order numbers: Motor starters (Page 180), accessories (Page 181)

Product family
2.2 Overview of the device functions
M200D AS-Interface Standard
14 Manual, 08/2014, A5E02548958A/RS-AA/004
2.2
Overview of the device functions
Differences between Basic and Standard starters
Device functions
M200D AS-i Basic
M200D AS-i Standard
Electromech./electronic
(DSte, RSte/sDSte, sRSte)
Electromech.
(DSte, RSte)
Electronic
(sDSSte, sRSSte)
Fieldbus interface ●●●
Control function reversing starter ○○○
Control function soft starter — — ●
400 V/230 V AC brake output ○○○
180 V DC brake output ○○○
Thermal motor model ●●●
Temperature sensor (thermistor motor protection) ●●●
Current limit monitoring — ●●
Asymmetry monitoring ●●●
Blocking protection ●●●
Residual current monitoring ●●●
M12 inputs (routed via AS-i)
Input action can be parameterized
4 (2)
—
4 (4)
●
4 (4)
●
M12 outputs (routed via AS-i)
Output action can be parameterized
1 (0)
—
1 (1)
●
1 (1)
●
Connector monitoring ●●●
Short-circuit protection ●●●
Communication
Slave type A/B slave (4I/3O) A/B slave (4I/3O) and
A/B slave (2I/1O) 1)
Communication profile 7.A.E 7.A.E & 7.A.5 7.A.E & 7.A.5
Diagnostics via parameter channel (parameter
echo)
●●●
Support for AS-i S1 status bit ●●●
Transfer of data sets via AS-i — ●●
Extended cyclic process image — ●●
Logbook — ●●
Access via "Motor Starter ES" — ●●

Product family
2.2 Overview of the device functions
M200D AS-Interface Standard
Manual, 08/2014, A5E02548958A/RS-AA/004 15
Device functions
M200D AS-i Basic
M200D AS-i Standard
Electromech./electronic
(DSte, RSte/sDSte, sRSte)
Electromech.
(DSte, RSte)
Electronic
(sDSSte, sRSSte)
Additional functions
Emergency start ●●●
Self-test ●●●
Factory settings ●●●
Main power monitoring — — ●
Cold run — ●●
Local device interface ●●●
Disconnecting means ●●●
Integrated manual local control
(key-operated switch, keypad with LEDs)
○○○
Setting elements for parameter assignment on
device
●— —
● Integrated
○ Order variant
1) M200D AS-i Standard has two AS-i slaves and therefore occupies two AS-i addresses.

Product family
2.3 Design concept
M200D AS-Interface Standard
16 Manual, 08/2014, A5E02548958A/RS-AA/004
2.3
Design concept
Connections and controls on the motor starter
①
Disconnecting means (circuit breaker), can be locked
②
Optical device interface
③
M12 AS-i connection
④
Diagnostic LEDs
⑤
1 digital output M12
⑥
4 digital inputs M12
⑦
Up to 3 safety bars for cables and connections (accessories)
⑧
4 fixing holes for mounting (at the right, below the FE connection)
⑨
400 V incoming supply (HAN Q4/2)
⑩
Motor connection (HAN Q8/0)
⑪
Key-operated switch (order variant)
⑫
Keypad for manual local control (order variant)

Product family
2.3 Design concept
M200D AS-Interface Standard
Manual, 08/2014, A5E02548958A/RS-AA/004 17
2.3.1
Operator controls
The motor starter is equipped with the following operator controls:
①
Key-operated switch (order variant)
②
Keypad for manual local control (order variant)
③
Disconnecting means (circuit breaker)
Integrated manual local control (key-operated switch ①and keypad ②; order variant)
A key-operated switch and keypad are used for local operation.
The key can be inserted/removed in 3 positions.
Disconnecting means ③(circuit breaker)
The disconnecting means is designed for the following individual functions:
●Disconnecting the series-connected loads from the line voltage
●Short-circuit protection of the series-connected load
●Switching on inhibited via padlock (max. 3 padlocks may be used)
●Trip reset in the event of a restart
●Restoration of factory settings, see Factory settings (Page 78)

Product family
2.3 Design concept
M200D AS-Interface Standard
18 Manual, 08/2014, A5E02548958A/RS-AA/004
2.3.2
Connections
Power connections
①
Infeed for the 3 phases as well as the PE and N conductor via power connectors
(HAN Q4/2 with ISO 23570 assignment)
②
Connection of the motor via power connectors (HAN Q8/0)
Control circuits
①
AS-i connection with auxiliary voltage, M12 connector
②
Optical device interface (under the labeling strip) for connecting HMI components:
•Hand-held device (can be ordered separately)
•PC
③
1 digital output M12
④
4 digital inputs M12
•All inputs can be read via AS-i
•Input functions can be parameterized

Product family
2.4 Internal design
M200D AS-Interface Standard
Manual, 08/2014, A5E02548958A/RS-AA/004 19
2.3.3
Status indicators
The following LEDs on the front of the starter indicate the device status:
①
Indicators for the device status and communication
②
Indicator for output OUT1
③
Indicators for inputs IN1 ... IN4
At the inputs and outputs, only the right LED is active.
For a detailed description of the indicators, refer to Diagnostics (Page 132).
2.4
Internal design
The M200D AS-i Standard motor starter contains two separate logical AS-i slaves referred to
in the sections that follow as Slave 1 and Slave 2.
The names "Slave 1" and "Slave 2" are not taken from the AS-i standard, but instead have
been consciously selected in order to distinguish them from "A/B slave".

Product family
2.4 Internal design
M200D AS-Interface Standard
20 Manual, 08/2014, A5E02548958A/RS-AA/004
Addressing the M200D AS-i STANDARD motor starter
Slave 1 and Slave 2 occupy two AS-i addresses, such as 1A and 2A or 1A and 1B.
In this way, A/B technology can be used to control up to 31 M200D AS-i STANDARD motor
starters in a single AS-i segment.
●If only A addresses are assigned, the cycle time is a maximum of 5 ms.
●If both A and B addresses are assigned, the cycle time is a maximum of 10 ms.
Assigning data to the slave
The cyclic process image PII/PIO is distributed among both slaves (slave 1 and slave 2).
Slave 1 data exchange
Slave 2 data exchange
Cyclic process image Cyclic process image
Acyclic data sets —
Extended process image —
— Parameter echo (read out diagnostics via
parameter channel)
For explanatory information, please refer to Process data and process image (Page 120)
Explanation of terms
Diagnostics via parameter channel (parameter echo)
The "Write Parameter" AS-i command is used to transfer 4 parameter bits to the slave. In the
response frame, the slave returns 4 bits (16 bit combinations) of status information.
Process image
Every time the slave is called, 4 bits of control data (PIO) are transferred to the slave on the
M200D AS-i STANDARD motor starter. The slave responds with 6 bits of information (PII) in
the slave response. The bits are transferred at least every 10 ms (AS-i cycle), depending on
what addresses have been assigned.
Note
In the AS-i system, these bits are also referred to as binary data.
CTT2 transfer (Combined Transaction Type 2)
Serial data transfer is set up between the AS-i master and slave (Clock In/Out, Data In/Out).
This channel is used to transfer the data sets and extended process image. For an
explanation, see Extended cyclic process image via CTT2 (Page 123).