Siemens TIASTAR SFIM-7002A-0901 User manual

Section Titles Section/Tab
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A
General Design and Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B
Unit Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C
Combination Starter and Distribution Unit Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D
Control Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E
Appendix I - General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F
Appendix II - Definitions, Terms, and Reference Data . . . . . . . . . . . . . . . . . . . . . . . . . . .G
The
Industrial Motor Control Center
Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
SFIM-7002A-0901
Supersedes SFIM-70020
TIASTAR
Motor Control Center

D1
Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
SFIM-7002A-0901
Section D, September, 2001
Combination Starters and Distribution
Units
Several different kinds of combination starters and distribu-
tion units can be put into a MCC. Typical combination starters
and units are listed below with their standard abbreviations:
FVNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full Voltage Non-Reversing
DFVNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dual Full Voltage Non-Reversing
FVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full Voltage Contactor
FVR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full Voltage Reversing
2S1W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Two Speed One Winding
2S2W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Two Speed Two Winding
PW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Part Winding
RVAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reduced Voltage Auto-Transformer
FCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Feeder Circuit Breaker
DFCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dual Feeder Circuit Breaker
FDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Feeder Disconnect Switch
DFDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dual Feeder Disconnect Switch
XFMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Transformer (lighting)
LDCTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load Center
PNLBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Panel Board
RVSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reduced Voltage Soft Start (Nordic)
VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Variable Frequency Drive
HFVNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .High Density Full Voltage Non-Reversing
YDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reducing Voltage Wye Delta Closed Transition
YDO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reducing Voltage Wye Delta Open Transition
Figure 1 - 6” High Density Unit
Figure 2 - Standard Unit

D2 Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
SFIM-7002A-0901
Section D, September, 2001
Combination Starter Ratings and
Dimensions
FVNR–Full Voltage Non-Reversing Unit With
Fusible Switch or Circuit Breaker
Standard Features
• Plug-in unit, Sizes 0 - 5.
• ETI Sizes 0 - 5.
• Fusible Switch Sizes 0 - 4.
Molded case switch, Sizes, 5, and 6.
Fuse clips for Class R fuses.
• Starters: Innova/Plus, Sizes 0 - 4
• Bimetallic Ambient Compensated Overload
• Electrical starter seal-in contact for 3-wire control:
Size 0 - 1, NO only. Sizes 2 - 4, SPST.
Size 5 - 6, SPDT.
• Control circuit terminals:
Type A - Connect to component terminal.
Type Bd, Bt, C - Unit stationary terminal blocks.
• Load power terminals:
Type A, Bd.
- Connect to starter terminals.
Type Bt, C.
- Sizes 0 - 3, stationary blocks.
Sizes 4 - 6, connect to starter terminals.
Typical Schematic

D3
Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
SFIM-7002A-0901
Section D, September, 2001
FVNR with Fusible Switch (Refer to Pg E4): Disconnect Ratings and Space Requirements
Maximum Standard Maximum
Fuse Unit Control Control
Maximum Horsepower Starter Switch Clip Unit Space Transformer Transformer
200V 230V 460-575V Size Size Size Height Factor VA VA Relay Timer
3 3 5 0 30 30 12 1 50 150 1* 1*
7½ 7½ 10 1 30 30 12 1 50 150 1* 1*
10 15 25 2 60 60 12 1 50 150 1* 1*
25 30 50 3 100 100 24 2 150 250 1* 1*
40 50 100 4 200 200 42 3½ 150 250 2 1
75 100 200 5 400 600 72
a
650
d
150
d
22
150 200 400 6 600 600 72
s
6 150 250 1 1
* Either/or but not both
** Oversized for additional equipment
a
Fixed mounted unit
s
Fixed mounted unit - space behind not available
d
Starter supplied with interposing relay(s)
∆200, 230V applications
FVNR with ITE MCP Type ETI: Disconnect Ratings and Space Requirements
Standard Maximum
ETI Unit Control Control
Maximum Horsepower Starter Frame Unit Space Transformer Transformer
200V 230V 460-575V Size Size Height Factor VA VA Relay Timer
3 3 5 0 125 12 1 50 150 1* 1*
7½ 7½ 10 1 125 12 1 50 150 1* 1*
10 15 25 2 125 12 1 50 150 1* 1*
25 20 50 3 125 18 1½ 150 250 1* 1*
25 20 50 3 125 24** 2 150 250 2 1
40 50 100 4 125/250 24 2 150 250 2 1
75 100 200 5 400 36 3 50d150d1–
150 200 400 6 600 48s4 150 250 2 1
Available Features - Standard Unit Size
• Control power transformer with fused secondary and
dual fused primary.
• Solid state overloads (ESP100 or 3RB12 starter).
• Pull-apart control terminals.
• Pull-apart load terminals, Sizes 0 - 2.
• Thermal magnetic circuit breaker.
• 4 pilot devices mounted on unit device panel.
• Control relay.
• Surge suppressor.
• ETM.
• Handle interlocks operate with handle.
• Extra starter auxiliary contacts in addition to NO
seal-in contact.
• Class J fuse clips.
• Refer to tables below for maximum size control power
transformer, relays, and timer addition.
• Communicating devices (ASi, SIMOCODE-DP, SAMMS)
Auxiliary Contacts
Starter Extra Contacts
Size Per Starter Type
0 - 1 4 SPST NO or NC
2 - 4 3 SPST NO or NC
5 - 6 3 SPDT NO & NC

D4 Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
SFIM-7002A-0901
Section D, September, 2001
Typical Schematic
Combination Starter Ratings and
Dimensions
FVNR–High Density Full Voltage Non-Reversing
Unit With Circuit Breaker
Standard Features
• Plug-in unit, Sizes 0 - 1.
• ETI Sizes 0 - 1.
• Starters: Innova/Plus, Sizes 0 - 1, ESP100 Overload
• Electrical starter seal-in contact for 3-wire control:
Size 0 - 1, NO only.
• Control circuit terminals:
Unit stationary terminal blocks.

D5
Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
SFIM-7002A-0901
Section D, September, 2001
FVNR with ITE MCP Type ETI: Disconnect Ratings and Space Requirements
Standard Maximum
ETI Unit Control Control
Maximum Horsepower Starter Frame Unit Space Transformer Transformer
200V 230V 460-575V Size Size Height Factor VA VA Relay Timer
33 5 0 125 6 ½ 50 50 0 0
7½ 7½ 10 1 125 6 ½ 50 50 0 0
Available Features - Standard Unit Size
• Control power transformer with fused secondary and
dual fused primary.
• Thermal magnetic circuit breaker.
• 2 pilot devices mounted on unit device panel.
• Surge suppressor.
• Internal Circuit Breaker Interlock
• Extra starter auxiliary contacts in addition to NO
seal-in contact.
• Clips.
• Refer to tables below for maximum size control power
transformer, relays, and timer addition.
• Communicating devices (ASi, SIMOCODE-DP), (AS-i or
SIMOCODE not available on high density units with con-
trol power transformer
Auxiliary Contacts
Starter Extra Contacts
Size Per Starter Type
0 - 1 2 SPST NO or NC

SFIM-7002A-0901
Section D, September, 2001
Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
D6
NOTE:
Rear-mounted units on
back-to-back MCC’s have
reversed phase sequence.
Connect motor leads for
proper rotation.
Standard Features
• Plug-in unit
• Size 0 and 1
• MCP or thermal magnetic circuit breaker
• Innova/Plus Starters - Bimetallic OL Relay
• Control circuit terminals:
Type A - Connect to component terminal.
Type Bd, Bt, C - Unit stationary terminal blocks
• Load power terminals:
Type A, Bd, Bt, C
• Electrical starter seal-in contact for 3-wire control:
Size 0 - 1, NO only.
Qualifications
• Extra capacity control power transformer not available.
• Current limiter attachment not available.
• No room for relays or timers.
• Maximum of four pilot devices per dual unit.
• Maximum of 12 control and 3 power terminal points per
starter
• Circuit breaker type disconnect only. Fusible disconnect
not available.
Combination Starter Ratings and Dimensions
Dual FVNR–Full Voltage Non-Reversing Unit With Fusible Switch or Circuit Breaker
TYPICAL SCHEMATIC

D7
Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
SFIM-7002A-0901
Section D, September, 2001
Available Features - Standard Unit Size
• Ambient Compensated Bimetal Overloads.
• Standard capacity control power transformer with fused
primary and secondary.
• Solid state overload (ESP100, 3RB12).
• Pull-apart control terminals.
• Pull-apart load terminals.
• Thermal magnetic circuit breaker.
• Barrier between starters.
• Surge suppressors.
• Handle interlocks operate with handle.
• Extra starter auxiliary contacts in addition to NO seal-in
contact.
• Communicating devices (ASi, SIMOCODE-DP, SAMMS)
Dual FVNR with ITE MCP Type ETI: Disconnect Ratings and Space Requirements
Standard Maximum
ETI Unit Control Control
Maximum Horsepower Starter Frame Unit Space Transformer Transformer
200V 230V 460-575V Size Size Height Factor VA VA Relay Timer
3350125181½50 50––
½7½ 10 1125 18 1½ 50 50 – –
Auxiliary Contacts
Starter Extra Contacts
Size Per Starter Type
0 - 1 4 SPST NO or NC

D8 Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
SFIM-7002A-0901
Section D, September, 2001
TYPICAL SCHEMATIC
NOTE:
Rear-mounted units on back-to-back
MCC’s have reversed phase sequence.
Connect motor leads for proper rotation.
Combination Contactor Ratings and Dimensions With Fusible Switch or Circuit Breaker
Standard Features
• Thermal magnetic circuit breaker.
• Plug-in unit, Sizes 0 - 5.
• Fusible Switch Sizes 0 - 4. Molded case switch, Sizes 5 and 6.
Fuse clips for Class R fuses.
• Contactor: Innova/Plus, Sizes 0 - 4
• Electrical starter seal-in contact for 3-wire control:
Size 0 - 1, NO only.
Size 2 - 4, SPST.
Size 5 - 6, SPDT.
• Control circuit terminals:
Type A - Connect to component terminals.
Type Bd, Bt, C - Unit stationary terminal blocks.
• Load power terminals:
Type A, Bd
– Connect to starter terminals.
Type Bt, C
– Sizes 0 - 3, stationary blocks.
– Sizes 4 - 6, connect to starter terminals.

D9
Siemens Energy & Automation, Inc. 1000 McKee Street Batavia, Illinois 60510
SFIM-7002A-0901
Section D, September, 2001
Full Voltage Contactor with Fusible Switch (refer to Pg E4): Disconnect Ratings and Space Requirements
Maximum Standard Maximum
Fuse Unit Control Control
Maximum Horsepower Contactor Switch Clip Unit Space Transformer Transformer
200V 230V 460V 575V Size Size Size Height Factor VA VA Relay Timer
6.92 8.0 15.9 19.9 0 30 30 12 1 50 150 1* 1*
10.4 11.90 23.9 29.8 1 30 60 12 1 50 150 1* 1*
24.2 27.8 55.7 69.6 2 60 60 12 1 50 150 1* 1*
31.1 35.8 71.6 89.5 3 100∆100 24 2 50 250 1* 1*
43.3 50.0 99.4 124 3 100 100 24 2 150 250 1* 1*
67.5 77.6 155 194 4 200 200 42 3½ 150 250 2 1
121 139 278 348 5 400 600 72a550
d150d22
162 210 415 515 6 600 600 72s6 150 250 1 1
* Either/or but not both
** Oversized for additional equipment
aFixed mounted unit
sFixed mounted unit - Space behind not available
dStarter supplied with interposing relay(s)
∆200, 230V applications
Available Features - Standard Unit Size
• Control power transformer with fused secondary, and dual
fused primary.
• Pull-apart control terminals.
• Pull-apart load terminals, Sizes 0 - 2.
• 4 pilot devices mounted on unit device panel.
• Control relay.
• Surge suppressor.
• ETM.
• Handle interlocks operate with handle.
• Extra starter auxiliary contacts in addition to NO seal-in
contact.
• Class J fuse clips.
• Refer to tables for maximum size control power trans-
former, relays, and timer addition.
• Communicating devices (ASi, SIMOCODE-DP, SAMMS)
Auxiliary Contacts
Starter Extra Contacts
Size Per Starter Type
0 - 1 4 SPST NO or NC
2 - 4 3 SPST NO or NC
5 - 6 3 SPDT NO & NC
Full Voltage Contactor with ITE Circuit Breaker Disconnect Ratings and Space Requirements
Circuit Standard Maximum
Maximum KW Breaker Unit Control Control
Resistance Heating Leads Contactor Frame Unit Space Transformer Transformer
200V 230V 460V 575V Size Size Height Factor VA VA Relay Timer
6.92 8.0 15.9 19.9 0 125 12 1 50 150 1* 1*
10.4 11.9 23.9 29.8 1 125 12 1 50 150 1* 1*
24.2 27.8 55.7 69.6 2 125 12 1 50 150 1* 1*
43.3 50.0 99.4 124 3 125 18 1½ 150 250 1* 1*
43.3 50.0 99.4 124 3 125 24** 2 150 250 2 1
67.5 77.6 155 194 4 125/250 24 2 150 250 2 1
121 139 278 348 5 400 36 3 50d150d1–
162 210 415 515 6 600 48s4 150 250 2 1