Siemens SINAMICS G130 User manual

Operating instructions · 03/2012
Voltage Sensing Module 10 (VSM10)
SINAMICS G130
SINAMICS
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Voltage Sensing Module 10 (VSM10)
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SINAMICS
SINAMICS G130
Voltage Sensing Module 10
(VSM10)
Operating Instructions
Control version V4.5
03/2012
A5E02142235A
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Technical specifications
5

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E02142235A
Ⓟ 04/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved

Voltage Sensing Module 10 (VSM10)
Operating Instructions, 03/2012, A5E02142235A 3
Table of contents
1 Safety information...................................................................................................................................... 5
1.1 Warnings........................................................................................................................................5
1.2 Safety and application instructions ................................................................................................6
1.3 Components that can be destroyed by electrostatic discharge (ESD) ..........................................7
2 General...................................................................................................................................................... 9
2.1 Safety information ..........................................................................................................................9
3 Mechanical installation............................................................................................................................. 11
4 Electrical installation ................................................................................................................................ 13
4.1 Overview ......................................................................................................................................13
4.2 Connection diagram.....................................................................................................................14
4.3 Interface description.....................................................................................................................15
4.3.1 Electronics power supply X524....................................................................................................15
4.3.2 DRIVE-CLiQ interface X500 ........................................................................................................16
4.3.3 X520 analog inputs/temperature sensor......................................................................................16
4.3.4 X521 three-phase line supply voltage sensing up to 100 V (phase-to-phase)............................17
4.3.5 X522 three-phase line supply voltage sensing up to 690 V (phase-to-phase)............................18
4.3.6 Significance of the LEDs for the Voltage Sensing Module VSM10 .............................................18
5 Technical specifications........................................................................................................................... 19

Table of contents
Voltage Sensing Module 10 (VSM10)
4 Operating Instructions, 03/2012, A5E02142235A

Voltage Sensing Module 10 (VSM10)
Operating Instructions, 03/2012, A5E02142235A 5
Safety information 1
1.1 Warnings
WARNING
Hazardous voltages are present when electrical equipment is in operation.
Severe personal injury or substantial material damage may result if these warnings are not
observed.
Only qualified personnel are permitted to work on or around the equipment.
This personnel must be thoroughly familiar with all the warnings and maintenance
procedures described in these operating instructions.
The successful and safe operation of this device is dependent on correct transport, proper
storage and installation, as well as careful operation and maintenance.
National safety guidelines must be observed.
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" according to
EN 50110 must always be observed:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
NOTICE
For a UL-approved system use 60/75°C copper conductors only.

Safety information
1.2 Safety and application instructions
Voltage Sensing Module 10 (VSM10)
6 Operating Instructions, 03/2012, A5E02142235A
1.2 Safety and application instructions
DANGER
This equipment is used in industrial high-voltage installations. During operation, this
equipment contains live, bare parts. For this reason, they could cause severe injury or
significant material damage if the required covers are removed, if they are used or operated
incorrectly, or have not been properly maintained.
When the machines are used in non-industrial areas, the installation location must be
protected against unauthorized access (protective fencing, appropriate signs).
Prerequisites
Those responsible for protecting the plant must ensure the following:
● The basic planning work for the plant and the transport, assembly, installation,
commissioning, maintenance, and repair work is carried out by qualified personnel and/or
checked by experts responsible.
● The operating manual and machine documentation are always available.
● The technical specifications regarding the applicable installation, connection,
environmental, and operating conditions are always observed.
● The plant-specific assembly and safety guidelines are observed and personal protection
equipment is used.
● Unqualified personnel are forbidden from using these machines and working near them.
This operating manual is intended for qualified personnel and only contain information and
notes relating to the intended purpose of the machines.
The operating manual and machine documentation are written in different languages as
specified in the delivery contracts.
Note
We recommend engaging the support and services of your local Siemens service center for
all planning, installation, commissioning and maintenance work.

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
Voltage Sensing Module 10 (VSM10)
Operating Instructions, 03/2012, A5E02142235A 7
1.3 Components that can be destroyed by electrostatic discharge (ESD)
CAUTION
The board contains components that can be destroyed by electrostatic discharge. These
components can be easily destroyed if not handled properly. If you do have to use
electronic boards, however, please observe the following:
•You should only touch electronic boards if absolutely necessary.
•When you touch boards, however, your body must be electrically discharged
beforehand.
•Boards must not come into contact with highly insulating materials (such as plastic
parts, insulated desktops, articles of clothing manufactured from man-made fibers).
•Boards must only be placed on conductive surfaces.
•Boards and components should only be stored and transported in conductive packaging
(such as metalized plastic boxes or metal containers).
•If the packaging material is not conductive, the boards must be wrapped with a
conductive packaging material (such as conductive foam rubber or household aluminum
foil).
The necessary ESD protective measures are clearly illustrated in the following diagram:
● a = conductive floor surface
● b = ESD table
● c = ESD shoes
● d = ESD overall
● e = ESD wristband
● f = cabinet ground connection
● g = contact with conductive flooring
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Figure 1-1 ESD protective measures

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
Voltage Sensing Module 10 (VSM10)
8 Operating Instructions, 03/2012, A5E02142235A

Voltage Sensing Module 10 (VSM10)
Operating Instructions, 03/2012, A5E02142235A 9
General 2
The Voltage Sensing Module VSM10 is used to operate a permanent-magnet synchronous
machine without encoder with the requirement for switching to a machine which is already
running (flying restart function).
To commission the function, the permanent-field synchronous machine without encoder
must be input and "Flying restart" activated with p1200.
2.1 Safety information
WARNING
The 50 mm clearances above and below the components must be observed.
NOTICE
The VSM10 has two terminal blocks to sense the three-phase line supply voltage (X521
and X522). The voltage strength of terminal X521 is a maximum of 100 V (phase-to-phase)
and is used for voltage sensing via a potential transformer. A maximum voltage to be
sensed of up to to 690 V (phase-to-phase) can be directly connected to terminal X522. Only
one of the two terminals X521 and X522 may be used. Nothing may be connected to the
unused terminal.
CAUTION
Connecting cables to temperature sensors must always be installed with shielding. The
cable shield must be connected to the chassis potential at both ends through a large
surface area. Temperature sensor cables that are routed together with the motor cable
must be twisted in pairs and shielded separately.

General
2.1 Safety information
Voltage Sensing Module 10 (VSM10)
10 Operating Instructions, 03/2012, A5E02142235A

Voltage Sensing Module 10 (VSM10)
Operating Instructions, 03/2012, A5E02142235A 11
Mechanical installation 3
Figure 3-1 Dimension drawing of Voltage Sensing Module VSM10
Note
The VSM10 is installed near the Power Module on a mounting rail which must be provided
by the customer.

Mechanical installation
Voltage Sensing Module 10 (VSM10)
12 Operating Instructions, 03/2012, A5E02142235A

Voltage Sensing Module 10 (VSM10)
Operating Instructions, 03/2012, A5E02142235A 13
Electrical installation 4
4.1 Overview
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Figure 4-1 Voltage Sensing Module VSM10

Electrical installation
4.2 Connection diagram
Voltage Sensing Module 10 (VSM10)
14 Operating Instructions, 03/2012, A5E02142235A
4.2 Connection diagram
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CAUTION
The voltages for the cable to terminal -X522 must be taken downstream of an optional
reactor or dv/dt filter, where possible directly at the motor connection terminals.

Electrical installation
4.3 Interface description
Voltage Sensing Module 10 (VSM10)
Operating Instructions, 03/2012, A5E02142235A 15
CAUTION
The cable for the -X522 connection must be routed to prevent short-circuiting and ground
faults in accordance with IEC 61800-5-2:2007, Table D.1.
This can be accomplished, for example, by:
•Eliminating the risk of mechanical damage to the cables
•Using cables with double insulation
•Maintaining adequate clearance, using spacers, for example
•Routing the cables in separate cable ducts or tubes
4.3 Interface description
4.3.1 Electronics power supply X524
Table 4- 1 Terminal strip for the electronics power supply X524
Terminal Designation Technical data
+ Electronic power supply
+ Electronic power supply
M Electronics ground
M Electronics ground
Voltage: 24 V DC (20.4 V – 28.8 V)
Current consumption: max. 0.2 A
Max. current via jumper in connector: 20 A at 55 °C
Max. connectable cross-section: 2.5 mm²
Note
The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply
voltage is looped through.

Electrical installation
4.3 Interface description
Voltage Sensing Module 10 (VSM10)
16 Operating Instructions, 03/2012, A5E02142235A
4.3.2 DRIVE-CLiQ interface X500
Table 4- 2 DRIVE-CLiQ interface X500
Pin Signal name Technical specifications
1 TXP Transmit data +
2 TXN Transmit data -
3 RXP Receive data +
4 Reserved, do not use
5 Reserved, do not use
6 RXN Receive data -
7 Reserved, do not use
8 Reserved, do not use
A + (24 V) Power supply
B M (0 V) Electronics ground
Blanking plate for DRIVE-CLiQ interfaces (50 pcs.) Order number: 6SL3066-4CA00-0AA0
4.3.3 X520 analog inputs/temperature sensor
Table 4- 3 Terminal block X520
Terminal Designation Technical data
1 AI 0+
2 AI 0-
3 AI 1+
4 AI 1-
2 analog differential inputs
voltage range: ±10 V
resolution: 13 bit
common mode range ±30 V with respect to ground potential
5 + Temp
6 - Temp
Temperature sensor KTY84-1C130 / PTC
Max. connectable cross-section: 1.5 mm²
DANGER
Risk of electric shock!
Only temperature sensors that meet the protective separation specifications laid down in
EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp".
If these instructions are not complied with, there is a risk of electric shock!
NOTICE
The KTY temperature sensor must be connected with the correct polarity.

Electrical installation
4.3 Interface description
Voltage Sensing Module 10 (VSM10)
Operating Instructions, 03/2012, A5E02142235A 17
Note
In order to minimize noise emission, shielded cables should be used.
Note
The maximum cable length for a shielded cable – connected at both ends – to the
temperature sensor and to the analog inputs is 30 m.
4.3.4 X521 three-phase line supply voltage sensing up to 100 V (phase-to-phase)
Table 4- 4 Terminal block X521
Terminal Designation Technical data
1 Phase voltage U
2 Phase voltage V
3 Phase voltage W
Connection for voltage sensing via a
transformer with protective separation
Max. connectable cross-section: 1.5 mm²
NOTICE
Only one of the two terminals X521 and X522 may be used. Nothing may be connected to
the unused terminal.
NOTICE
The phases must be connected to the VSM10 with the same sequence as that of the Power
Module.

Electrical installation
4.3 Interface description
Voltage Sensing Module 10 (VSM10)
18 Operating Instructions, 03/2012, A5E02142235A
4.3.5 X522 three-phase line supply voltage sensing up to 690 V (phase-to-phase)
Table 4- 5 Terminal block X522
Terminal Designation Technical specifications
1 Phase voltage U
2 Phase voltage V
3 Phase voltage W
Directly connected to sense the line supply
voltage
Max. connectable cross-section: 6 mm²
NOTICE
Only one of the two terminals X521 and X522 may be used. Nothing may be connected to
the unused terminal.
NOTICE
The phases must be connected to the VSM10 with the same sequence as that of the Power
Module.
4.3.6 Significance of the LEDs for the Voltage Sensing Module VSM10
Table 4- 6 Significance of the LEDs on the VSM10
LED Color Status Description
--- Off The electronics power supply is missing or lies outside permissible
tolerance range.
Green Steady light The component is ready for operation and cyclic DRIVE-CLiQ
communication is taking place.
Orange Steady light DRIVE-CLiQ communication is being established.
Red Steady light At least one fault is present in this component.
Note:
The LED is driven irrespective of the corresponding messages
being reconfigured.
Flashing, 0.5 Hz Firmware is being downloaded. Green / red
Flashing, 2 Hz Firmware download is complete. Waiting for POWER ON.
RDY
Green / orange
or
red / orange
Flashing, 2 Hz Detection of the components via LED is activated (p0144).
Note:
Both options depend on the LED status when module recognition
is activated via p0144 = 1.