Siemens SIMATIC IPC847C User manual

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SIMATIC IPC847C
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SIMATIC
Industrial PC
SIMATIC IPC847C
Getting Started
06/2011
A5E02669190-03
Introduction
1
Description
2
Application planning
3
Installing
4
Connection
5
Commissioning
6
Troubleshooting
7
Dimension drawings
8
Appendix
A

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E02669190-03
Ⓟ 06/2011
Copyright © Siemens AG 2011.
Technical data subject to change

SIMATIC IPC847C
Getting Started, 06/2011, A5E02669190-03 3
Table of contents
1 Introduction................................................................................................................................................ 4
2 Description................................................................................................................................................. 5
2.1 External structure...........................................................................................................................5
2.2 Operator Controls ..........................................................................................................................6
2.3 Connecting elements .....................................................................................................................7
2.4 Status displays.............................................................................................................................10
3 Application planning................................................................................................................................. 13
3.1 Transport......................................................................................................................................13
3.2 Unpacking and checking the delivery unit ...................................................................................13
3.3 Ambient and environmental conditions........................................................................................15
3.4 Access protection.........................................................................................................................15
4 Installing .................................................................................................................................................. 16
4.1 Installing the device .....................................................................................................................16
4.2 Technical data of the telescopic rails...........................................................................................17
5 Connection .............................................................................................................................................. 18
5.1 Connecting peripherals ................................................................................................................18
5.2 Connecting the power supply.......................................................................................................19
5.3 Equipotential bonding ..................................................................................................................22
5.4 Strain relief for network cables.....................................................................................................22
6 Commissioning ........................................................................................................................................ 24
6.1 Requirements for commissioning.................................................................................................24
6.2 Initial commissioning....................................................................................................................24
6.3 Reinstalling the software..............................................................................................................26
7 Troubleshooting....................................................................................................................................... 27
7.1 General troubleshooting...............................................................................................................27
7.2 Troubleshooting RAID..................................................................................................................29
8 Dimension drawings ................................................................................................................................ 30
8.1 Dimensional drawing of the device ..............................................................................................30
8.2 Dimensional drawing for the use of telescopic rails.....................................................................31
A Appendix.................................................................................................................................................. 32
A.1 Guidelines and declarations.........................................................................................................32
A.2 Certificates and Approvals...........................................................................................................33
A.3 Service and support.....................................................................................................................34
Index........................................................................................................................................................ 35

SIMATIC IPC847C
4 Getting Started, 06/2011, A5E02669190-03
Introduction 1
Objective of this documentation
This Getting Started documentation contains all the information you need for commissioning
and using the SIMATIC IPC847C.
Scope of validity of this document
This documentation is valid for all supplied variations of the SIMATIC IPC847C and describe
the delivery status as of May 2010.
Operating instructions SIMATIC IPC847C
The operating instructions are available on the supplied "Documentation and Drivers" DVD.
To view and print the operating instructions, run Start and follow the instructions on the
screen.
The operating instructions provide useful information on many topics such as the hardware
expansion options, modification of the system configuration and technical data.
Conventions
The term "rack PC" or "device" is sometimes used to refer to the SIMATIC IPC847C product
in this documentation. The abbreviation "CP" stands for CP 1616 onboard.
Note
Safety-related Notices
To avoid damage to assets and for the sake of your own personal safety, please take note of
the information on safety in this Getting Started and in the operating instructions. A warning
triangle references this safety information and is shown depending on the potential hazard.

SIMATIC IPC847C
Getting Started, 06/2011, A5E02669190-03 5
Description 2
2.1 External structure
Front view of the device (example) Item Description
① Front panel with vent openings (filter mat
and fan behind the front panel). Check
the filter mat regularly for soiling and, if
appropriate, replace it.
② Status displays
③ Cover screws
④ On/off button
⑤ Reset button
⑥ Lock
⑦ Features for the installation of DVD ROM
drives, DVD burners and removable racks
⑧ Installation option for 3.5" drive
⑨ 2 x USB interface


    

⑩ Lockable front door for access security.
Keep the front door closed during normal
operation.
Rear view of the device (example) Item Description
① Rear drive cooling fan
② Modules of the redundant power supply
(optional)
③ Expansion slots
④ Connection elements




⑤ Mains connection of the redundant power
supply modules

Description
2.2 Operator Controls
SIMATIC IPC847C
6 Getting Started, 06/2011, A5E02669190-03
2.2 Operator Controls
WARNING
The on/off button and on/off switch(es) do not disconnect the power from the PC!
Note
Data may be lost when the PC performs a hardware reset.
Operator control element Item Description
① On/off button
Used to switch the device on or off.
Note: The device rear has one or 2 line side
switches ③. These have to be switched on so
that the on/off button at the front functions.


② Reset button
The reset button can be operated using a
pointed object or a paper clip, for example. The
button signal triggers a hardware reset. The PC
performs a restart (cold start).

③ On/Off switch
(simple power supply)
Used to connect the device to the mains.
Depending on the "After Power Failure" BIOS
setting, the PC may turn on automatically.
Otherwise, you may have to operate the on/off
button ① on the front.

Description
2.3 Connecting elements
SIMATIC IPC847C
Getting Started, 06/2011, A5E02669190-03 7
Operator control element Item Description
③ On/Off switch
(redundant power supply)
Used to connect the device to the mains.
Depending on the "After Power Failure" BIOS
setting, the PC may turn on automatically.
Otherwise, you may have to operate the on/off
button ① on the front.


④ Acknowledgement button of the redundant
power supply
The acoustic error signal is deactivated when
the button is pressed.
2.3 Connecting elements
Interfaces
Layout of the interfaces on the rear of the device
     

Description
2.3 Connecting elements
SIMATIC IPC847C
8 Getting Started, 06/2011, A5E02669190-03
Layout of the interfaces on the rear of the device


   
Item Designation Description
PROFIBUS/MPI PROFIBUS interface (RS 485, electrically isolated), 9-pin D-sub socket (optional product
characteristic)
①
PROFINET CP-1616 onboard interface, three RJ45 sockets (optional product version)
② USB Connection for USB devices, USB Port 1 to 4
③ ETHERNET 1, 2 * 2 x RJ45 connectors, Ethernet 10/100/1000 Mbps (ETHERNET 1 is AMT-capable)
④ COM Serial interface (V.24), 9-pin sub D plug
⑤ LPT Parallel interface, 25-pin
⑥ DP 2 x display port, DP connection of Dual Head graphics card (optional)
⑦ KEYBOARD Connection for a PS/2 keyboard
⑧ MOUSE Connection for a PS/2 mouse
⑨ DVI-I DVI/VGA port for CRT or LCD monitor with DVI interface, VGA via DVI/VGA adapter
⑩ Audio (input) Connection for analog audio source, microphone, 3.5 mm phono jack
⑪ Audio (output) Connection for active speakers or headset, 3.5 mm phono jack
⑫ DVI-D DVI-D connection of the DP adapter
⑬ VGA VGA connection of the DP adapter
⑭ DP Display port connection of the DP adapter at Dual Head graphics card (optional)
⑮ Connecting
potentials
Connection for equipotential bonding
* For unique labeling, the LAN interfaces are numbered on the enclosure. The
numbering by the operating system may deviate from this.

Description
2.3 Connecting elements
SIMATIC IPC847C
Getting Started, 06/2011, A5E02669190-03 9
Power supply
Position of the connector for cooling devices Description

Power connection socket ⑯ for the power
supply of the device.
The permitted voltage range is 100 to 240
V AC.

Power connection socket ⑯ in case of
redundant power supply of the device.
The permitted voltage range is 100 to 240
V AC.

Description
2.4 Status displays
SIMATIC IPC847C
10 Getting Started, 06/2011, A5E02669190-03
2.4 Status displays
Front status displays
Display Meaning LED Description
OFF isolated from mains
YELLOW Standby (hibernating)
POWER PC status display
GREEN PC in operation
OFF no access HDD Display for hard disk
access GREEN Access
OFF No connection
No data traffic
ETHERNET 1 * ETHERNET status
display
GREEN Data traffic
OFF
No connection
No data traffic
ETHERNET 2 * ETHERNET status
display
GREEN Data traffic
OFF
No connection
No data traffic
PROFIBUS not equipped
PN Ι MPI/DP
(optional)
Display of the
communication status
to S7 or PROFIBUS
GREEN MPI/DP data traffic

Description
2.4 Status displays
SIMATIC IPC847C
Getting Started, 06/2011, A5E02669190-03 11
Front status displays
OFF No connection
No data traffic
CP 1616 onboard not
equipped
CP disabled
No error, communication
established
Charging in progress
CP 1616 driver not installed
CP in NDIS mode
Flashes slowly
RED
Link status error
IO controller: IO device cannot
be addressed
IO controller: Duplicate IP
address
Flashes rapidly
RED
Exception error: diagnostics via
Web or SNMP is no longer
possible
Status display for
CP 1616 onboard
RED Diagnostics information
available
No communication established
OFF WATCHDOG not activated
GREEN WATCHDOG monitoring enabled
WATCHDOG WATCHDOG status
display
RED Monitoring time elapsed
OFF Internal temperature OK TEMP Internal temperature
monitoring RED Internal temperature critical
OFF Fan speed OK FAN Fan status (only with
active DiagBase or
DiagMonitor software) RED Fan speed too low
OFF RAID is OK
One RED HDD1, HDD2 or HDD3 not OK
All RED RAID not OK
(for information on locating the
faulty HDD, refer to the RAID
system section)
HDD1 ALARM
HDD2 ALARM
HDD3 ALARM
Hard disk alarm in
conjunction with RAID
and monitoring
software
All flashing RAID is synchronized
All displays are lit Error in early BIOS
Post
All lit CPU startup failure
Error in early POST
* For unique labeling, the LAN interfaces are numbered on the enclosure. The numbering by the
operating system may deviate from this.

Description
2.4 Status displays
SIMATIC IPC847C
12 Getting Started, 06/2011, A5E02669190-03
Rear status displays

/(' /('
Display Meaning LED Description
OFF No cable connected
Cable disabled
Interface disabled, 10 MBit
cable active
GREEN 100 MBit cable active
Green LED
Link status display
ORANGE 1000 MBit cable active
OFF No cable connected
Cable disabled
Interface disabled
No activity
Ethernet LAN 1, 2 *
Yellow LED
Activity status display
YELLOW Data transfer active
OFF No cable connected
Cable disabled
Interface disabled
Green LED
Link status display of
CP 1616 channel
GREEN Active cable connected
OFF No cable connected
Cable disabled
Interface disabled
No activity
PROFINET LAN X1,
P1, P2, P3 *
Yellow LED
Activity status display
of CP 1616 channel
YELLOW Data transfer active
* For unique labeling, the LAN and PROFINET interfaces are numbered on the housing. The
numbering by the operating system may deviate from this.
Virtual status displays
The two "virtual" CP 1616 LEDs are only visible in the SIMATIC software and can be read via SNMP.
RUN CP is active
STOP CP is in the stop state
PROFINET Virtual LEDs
Flashes The states "flashes slowly" or
"flashes rapidly" do not exist.

SIMATIC IPC847C
Getting Started, 06/2011, A5E02669190-03 13
Application planning 3
3.1 Transport
Despite the device's rugged design, its internal components are sensitive to severe
vibrations or shock. You must therefore protect the PC from severe mechanical stress when
transporting it.
You should always use the original packaging for shipping and transporting the device.
CAUTION
Risk of damage to the device!
When transporting the PC in cold weather, it may be submitted to extreme variations in
temperature. In this situation, ensure that no moisture (condensation) develops on or inside
the device.
If condensation has developed on the device, wait at least 12 hours before you switch it on.
3.2 Unpacking and checking the delivery unit
Unpacking the device
Note the following points when you unpack the unit
● It is advisable not to dispose of the original packing material. Keep it in case you have to
transport the unit again.
● Please keep the documentation in a safe place. It is required for initial commissioning and
is part of the device.
● Check the delivery unit for any visible transport damage.
● Verify that the shipment contains the complete unit and your separately ordered
accessories. Please inform your local dealer of any disagreements or transport damage.
● Please inform Siemens AG by means of the enclosed SIMATIC IPC/PG quality control
report form.
Noting down the device identification data
The device can be clearly identified with the help of this identification data in case of repairs
or theft.
Enter the following data in the table below:

Application planning
3.2 Unpacking and checking the delivery unit
SIMATIC IPC847C
14 Getting Started, 06/2011, A5E02669190-03
● Serial number: The serial number (S VP) is located on the rating plate either on the rear
panel of the device or on the inside of the front door.
Figure 3-1 Rating plate
● Order number of the device
● Device Ethernet address: The Ethernet address is printed on the device and is stored in
the BIOS Setup (F2 key) under "Advanced > Peripheral Configuration".
● Microsoft Windows "Product Key" on the "Certificate of Authenticity" (COA). The COA
label is attached to the inside of the front door.
You may need the Product Key in case you reinstall the operating system.
Figure 3-2 COA label
Serial number: S VP ...
Order no. 6AGA114-1 ...
Microsoft Windows Product Key
Ethernet 1 address
Ethernet 2 address
CP 1616 onboard layer 2
Device equipment
Information on the device equipment is available on the inside of the front door.

Application planning
3.3 Ambient and environmental conditions
SIMATIC IPC847C
Getting Started, 06/2011, A5E02669190-03 15
3.3 Ambient and environmental conditions
WARNING
If the following conditions for system installation are not observed, approvals in accordance
with UL 60950-1 and EN 60950-1 are rendered void and there is a risk of overheating and
personal injury.
When you plan your project, you should make allowances for:
● Climatic and mechanical environmental conditions defined in the "General technical data"
chapter of the operating instructions.
● Avoid extreme ambient conditions as far as possible. Protect your device against dust,
moisture and heat.
● This device was designed for use in a normal industrial environment. SIMATIC Rack PCs
may not be operated in severe environments which are subject to caustic vapors or
gases without taking additional protective measures (such as the provision of clean air.)
● Do not expose the device to direct sunlight.
● Install the device in such a way that it poses no danger, for example, by falling over.
● The device conforms to protection class IP41 at the front panel. Ensure that the
installation opening for the device is splash-proof in areas which may be subject to splash
water.
● Always maintain a minimum clearance of 50 mm to the area of the ventilation slots in
order to ensure adequate ventilation of the PC.
● Do not cover the ventilation slots of the enclosure.
● The device meets requirements for fire protection housings to EN 60950-1 and can be
installed without additional fire protection enclosure.
● The connected or built-in peripherals should not introduce a counter emf in excess of
0.5 V into the device.
3.4 Access protection
NOTICE
Access protection
Unauthorized persons have direct access to the device.
Protect the device from unauthorized access with a front door that can be locked and is
adequately secured.
CAUTION
Electrostatic-sensitive devices
The device contains electronic components which may be destroyed by electrostatic
charge.
Before you open the front door, read the (ESD) guidelines for handling electrostatic-
sensitive devices.

SIMATIC IPC847C
16 Getting Started, 06/2011, A5E02669190-03
Installing 4
4.1 Installing the device
Optional installation locations
The device can be mounted horizontally or vertically in control desks, switching cabinets and
19" rack systems.
Optional mounting methods
WARNING
Function test while installing the device in machines or systems
Following the results of a risk analysis, additional protection equipment on the machine or
the system is necessary to avoid endangering persons. With this, especially the
programming, configuration and wiring of the inserted peripherals have to be executed, in
accordance with the safety performance (SIL, PL or Cat.) identified by the necessary risk
analysis.
The intended use of the device has to be ensured.
The proper use of the device has to be verified with a function test on the system. This test
can detect programming, configuration and wiring errors. The test results have to be
documented and if necessary inserted into the relevant inputs.
Options of mounting the device
● Mounting on cabinet brackets
● Mounting on device bases
● Tower installation: a tower kit can be ordered separately for this (not available in some
countries)
● Mounting on telescopic rails
When telescopic rails are used for mounting, the device can be withdrawn fully from the
cabinet or rack.

Installing
4.2 Technical data of the telescopic rails
SIMATIC IPC847C
Getting Started, 06/2011, A5E02669190-03 17
For detailed information on telescopic rails, see the sections Technical data of the
telescopic rails (Page 17) and Dimensional drawing for the use of telescopic rails
(Page 31).

Figure 4-1 Position of the mounting holes
CAUTION
The mounting screws of the telescopic rails may not protrude more than 5 mm into the
enclosure.
CAUTION
Risk of injury!
It is not permitted to install the device only on the 19-inch brackets of the front panel.
Note
For vertical operation, install the device on a horizontal metal base and secure it against
tilting. The following RITTAL module panels are available:
Rittal type TE 7000.620, Rittal type VR 3861.580, Rittal type DK 7063.710. Note the
information of the switch cabinet supplier.
4.2 Technical data of the telescopic rails
Ultimate load per pair At least 23 kg
Full extraction length At least 470 mm
Rail thickness Maximum 9.7 mm
Mounting screws M5 x 6 mm

SIMATIC IPC847C
18 Getting Started, 06/2011, A5E02669190-03
Connection 5
5.1 Connecting peripherals
Note before connecting
NOTICE
Connect only I/Os approved for industrial applications according to EN 61000-6-2. Shielded
interface cables must be used for interfaces integrated ex factory.
Note
Hot-plug I/O modules (USB) may be connected while the PC is in operation.
CAUTION
I/O devices that are incapable of hot-plugging may only be connected after the device has
been disconnected from the power supply.
WARNING
Strictly adhere to the specifications in the I/O manuals.
NOTICE
The connected or built-in I/Os should not introduce a counter emf into the device.
A counter emf greater than 0.5 V to ground on the + 3.3 VDC / + 5 VDC / + 12 VDC power
rail due to a connected or integrated component can prevent normal operation or even
destroy the computer.
When measuring the counter emf, remember the following:
The computer in question must be turned off and the power supply connector should be
plugged in.
During the measurement, all cables from the plant to the computer should be
connected.
All other components in the plant must be active.

Connection
5.2 Connecting the power supply
SIMATIC IPC847C
Getting Started, 06/2011, A5E02669190-03 19
5.2 Connecting the power supply
Note before connecting
WARNING
Do not connect or disconnect power and data cables during thunderstorms.
WARNING
The device may only be operated on grounded power supply networks (TN systems to VDE
0100, part 300, or IEC 60364-3).
Operation on ungrounded or impedance-grounded power networks (IT networks) is
prohibited.
WARNING
The permitted nominal voltage of the device must conform with local mains voltage.
WARNING
The mains connector must be disconnected to fully isolate the device from mains. Ensure
easy access to this area.
A master mains disconnect switch must be installed if the device is mounted in a switch
cabinet. Always ensure free and easy access to the power inlet on the device or that the
safety power outlet of the building installation is freely accessible and located close to the
device.
Note
The wide-range power supply module is designed for operation on 100 VAC to 240 VAC
mains. The setting of the voltage range takes place automatically.
Note
The power supply contains a PFC (Power Factor Correction) circuit to conform with the EMC
directive.
Uninterruptible AC power systems (UPSs) must supply a sinusoidal output voltage in the
normal and buffered mode when used with SIMATIC PCs with a PFC circuit.
UPS characteristics are described and classified in the standards EN 50091-3 and IEC
62040-3. Devices with sinusoidal output voltage in the normal and buffered mode are
identified with the classification "VFI-SS-...." or "VI-SS-....".

Connection
5.2 Connecting the power supply
SIMATIC IPC847C
20 Getting Started, 06/2011, A5E02669190-03
Localized information
Outside of the USA and Canada, operation on a 230 V power supply:
This device is equipped with a safety-tested power cord which may only be connected to a
grounded shockproof power outlet. If you choose not to use this cable, you must use a
flexible cable of the following type: Min. 18 AWG conductor cross-section and 15-A / 250-V
shock-proof connector. The cable set must be compliant with safety regulations and
stipulated IDs of the country where the system is to be installed.
For the USA and Canada:
For the United States and Canada, a CSA or UL-listed power cord must be used.
The connector must be compliant with NEMA 5-15.
120 V AC power supply
To be used is a flexible power cord approved to UL and with CSA label, and which has the
following features: Type SJT with three leads, min. 18 AWG conductor cross-section, max.
length 4.5 m, parallel grounding plug 15 A, min. 125 V.
240 VAC power supply
Use a flexible power cord which is approved to UL and CSA, and which has the following
features: Type SJT with three conductors, min. 18 AWG conductor cross-section, max.
length 4.5 m, and tandem grounded connector 15 A, min. 250 V.
Connecting
Steps for connecting the device to mains
1 Make sure that the ON/OFF switch ② is in
the '0' (OFF) position.
This prevents an unintentional starting of the
device when plugging in the power cable.
2 Connect the power cable to the socket ①.
3 Plug the power cable plug into the power
outlet.


4 Turn on the ON/OFF switch ②.
The yellow power LED (standby) on the front
panel of the PC lights up.