Siemens SINAMICS S210 User manual

Operating Instructions
SINAMICS S210 converter
SIMOTICS S-1FK2 servomotor
01/2019Edition
Servo drive system
SINAMICS S210
www.siemens.com/drives
SINAMICS/SIMOTICS

SINAMICS/SIMOTICS
SINAMICS S210 servo drive system
Operating Instructions
Firmware V5.2
01/2019
A5E41702836B AC
Preface
Fundamental safety
instructions 1
Description 2
Configuring 3
Safety functions integrated in
the drive 4
Installing 5
Commissioning and
diagnostics using the web
server 6
Series commissioning 7
Diagnostics 8
Service and maintenance 9
Technical specifications 10
Dimension drawings 11
Decommissioning and
disposal 12
Ordering data 13
Parameters 14
Faults and alarms 15
Appendix A

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E41702836B AC
Ⓟ 01/2019 Subject to change
Copyright © Siemens AG 2017 - 2019.
All rights reserved

Preface
Changes in version 5.2 with respect to 5.1 SP1
With version 5.2, in addition to new converters and motors, the drive system can now also be
commissioned using Startdrive.
The new features are listed below.
New converters
New frame sizes FSA … FSC for 3 AC 400 V with a power range from 0.4 kW … 7 kW
Permissible line supply voltages: 3 AC 200 V … 3 AC 480 V
Integrated line filter for the second environment, Category C3
New motors
1FK2 motors for 3 AC 400 V in the following versions:
● High Dynamic 1FK2104 ... 1FK2106
● Compact 1FK2204 ... 1FK2210
Keeping the documentation safe
This documentation should be kept in a location where it can be easily accessed. Make the
documentation available to the personnel responsible.
Target group
These operating instructions are intended for persons who perform different tasks in the drive
environment, e.g. for:
● Planning engineers
● Project engineers
● Machine manufacturers
● Commissioning engineers
● Electricians
● Installation personnel
● Service technician
● Warehouse personnel
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More information
Information on the following topics is available at:
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals / information)
Additional information on drive technology (https://support.industry.siemens.com/cs/de/en/ps/
13204)
If you have any questions relating to the technical documentation (e.g. suggestions,
corrections) then please email them to the following address: Email
(mailto:[email protected])
My support
Information on how to produce individual contents for your own machine documentation based
on Siemens contents is available under the link:
My support (https://support.industry.siemens.com/My/de/en/documentation)
Note
If you want to use this function, you must register once.
Later, you can log on with your login data.
Technical Support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
Technical Support (https://support.industry.siemens.com)
Websites of third parties
This publication contains hyperlinks to websites of third parties. Siemens does not take any
responsibility for the contents of these websites or adopt any of these websites or their contents
as their own, because Siemens does not control the information on these websites and is also
not responsible for the contents and information provided there. Use of these websites is at the
risk of the person doing so.
Use of OpenSSL
This product contains software (https://www.openssl.org/) that has been developed by the
OpenSSL project for use in the OpenSSL toolkit.
Preface
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This product contains cryptographic software (mailto:[email protected]) created by Eric
Young.
This product contains software (mailto:[email protected]) developed by Eric Young.
Compliance with the General Data Protection Regulation
Siemens respects the principles of data protection, in particular the data minimization rules
(privacy by design).
For this product, this means:
The product does not process neither store any person-related data, only technical function
data (e.g. time stamps). If the user links these data with other data (e.g. shift plans) or if he
stores person-related data on the same data medium (e.g. hard disk), thus personalizing these
data, he has to ensure compliance with the applicable data protection stipulations.
Preface
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Preface
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Table of contents
Preface .........................................................................................................................................................3
1 Fundamental safety instructions.................................................................................................................15
1.1 General safety instructions.....................................................................................................15
1.2 Equipment damage due to electric fields or electrostatic discharge ......................................22
1.3 Warranty and liability for application examples ......................................................................23
1.4 Industrial security ...................................................................................................................24
1.5 Residual risks of power drive systems ...................................................................................26
1.6 Fundamental safety instructions for Safety Integrated...........................................................27
2 Description..................................................................................................................................................29
2.1 System overview ....................................................................................................................30
2.2 The scope of supply for the system components...................................................................33
2.3 Motor ......................................................................................................................................35
2.3.1 Data on the rating plate..........................................................................................................37
2.4 Converter ...............................................................................................................................38
2.5 Connection systems...............................................................................................................43
2.6 Motor-converter combinations................................................................................................44
3 Configuring .................................................................................................................................................47
3.1 EMC-compliant installation of a machine or system ..............................................................47
3.1.1 Control cabinet .......................................................................................................................47
3.1.2 Cables ....................................................................................................................................48
3.1.3 Electromechanical components .............................................................................................50
3.2 Permissible line supplies and connection options..................................................................51
3.2.1 Connecting options for converters with 1 AC line connection ................................................52
3.2.2 Connecting options for converters with 3 AC line connection ................................................55
3.3 Configuring the motor.............................................................................................................58
3.3.1 Configuration sequence .........................................................................................................58
3.3.1.1 Clarify the drive type ..............................................................................................................59
3.3.1.2 Define the boundary conditions and incorporate them into the automation system...............59
3.3.1.3 Define the load case, calculate the maximum load torque and determine the motor ............59
3.4 Configuring the braking resistor .............................................................................................65
3.4.1 Calculating the braking energy...............................................................................................66
3.4.2 Requirements placed on the external braking resistor ..........................................................67
3.4.3 Connecting an external braking resistor.................................................................................69
3.5 DC link coupling .....................................................................................................................70
3.6 Application examples .............................................................................................................72
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3.7 Establishing communication of the converter with the controller ...........................................73
3.8 Functions that require a license .............................................................................................74
4 Safety functions integrated in the drive ......................................................................................................75
4.1 Basic Functions......................................................................................................................76
4.1.1 Safe Torque Off (STO)...........................................................................................................77
4.1.2 Safe Stop 1 (SS1, time-controlled).........................................................................................80
4.1.3 Safe Brake Control (SBC) ......................................................................................................84
4.2 Extended Functions ...............................................................................................................87
4.2.1 Safe Torque Off (STO)...........................................................................................................88
4.2.2 Safe Brake Control (SBC) ......................................................................................................88
4.2.3 Safe Stop 1 (SS1) ..................................................................................................................88
4.2.3.1 Safe Stop 1 with acceleration monitoring (SS1-a) .................................................................89
4.2.3.2 Safe Stop 1 with braking ramp monitoring (SS1-r).................................................................91
4.2.4 Safe Stop 2 (SS2) ..................................................................................................................93
4.2.4.1 SS2 with acceleration monitoring (SS2-a) .............................................................................94
4.2.4.2 SS2 with braking ramp monitoring (SS2-r).............................................................................96
4.2.5 Safe Operating Stop (SOS)....................................................................................................97
4.2.6 Safely-Limited Speed (SLS)...................................................................................................99
4.2.6.1 SLS with a speed level.........................................................................................................100
4.2.6.2 SLS with switchover of speed levels....................................................................................101
4.2.6.3 SLS with variable speed limit value......................................................................................103
4.2.6.4 Additional functional features...............................................................................................104
4.2.7 Safe Speed Monitor (SSM) ..................................................................................................105
4.2.8 Safe Direction (SDI) .............................................................................................................106
4.2.9 Safely-Limited Acceleration (SLA) .......................................................................................108
4.2.10 Safe Brake Test (SBT) .........................................................................................................110
4.2.11 Safe Acceleration Monitor (SAM).........................................................................................113
4.2.12 Safe Brake Ramp (SBR) .....................................................................................................115
4.3 Configuring safety functions.................................................................................................118
4.4 Responses to safety faults and alarms ................................................................................119
4.4.1 Discrepancy at the inputs of the F-DI...................................................................................120
4.4.2 Acknowledging alarms and/or faults and switching on the motor again...............................122
4.5 Response times ...................................................................................................................123
4.5.1 Reaction times of Safety Integrated Basic Functions...........................................................123
4.5.1.1 Control of the Safety Integrated Basic Functions via terminals............................................123
4.5.1.2 Control of the Safety Integrated Basic Functions via PROFIsafe ........................................125
4.5.2 Response times of Safety Integrated Extended Functions ..................................................126
4.5.2.1 Controlling Safety Integrated Extended Functions via PROFIsafe ......................................126
4.6 Acceptance - completion of commissioning .........................................................................127
4.6.1 Acceptance tests – Basic Functions.....................................................................................129
4.6.1.1 STO acceptance test............................................................................................................129
4.6.1.2 Acceptance test SS1............................................................................................................131
4.6.1.3 SBC acceptance test............................................................................................................132
4.6.2 Acceptance tests Extended Functions .................................................................................132
4.7 Information pertaining to component replacements .............................................................133
4.8 Functional safety ..................................................................................................................136
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4.9 Machinery Directive..............................................................................................................137
5 Installing ...................................................................................................................................................139
5.1 Safety instructions................................................................................................................139
5.2 Installing the motor...............................................................................................................140
5.2.1 Checklists prior to assembly ................................................................................................140
5.2.2 Mounting instructions for the motor......................................................................................141
5.2.3 Attaching the output elements..............................................................................................142
5.3 Installing the converter .........................................................................................................144
5.3.1 Installation conditions...........................................................................................................144
5.3.2 Dimensions and drilling dimensions.....................................................................................146
5.4 Connecting the converter and the motor..............................................................................148
5.4.1 Cable lengths .......................................................................................................................148
5.4.2 Connecting a MOTION-CONNECT cable at the motor........................................................150
5.4.3 Connecting the converter .....................................................................................................155
5.4.4 Converters with 1 AC line connection ..................................................................................159
5.4.4.1 Connecting the MOTION-CONNECT cable to the converter...............................................159
5.4.4.2 Connecting the converter to the line supply ........................................................................161
5.4.4.3 Connecting an external braking resistor...............................................................................162
5.4.5 Converter with 3 AC line connection ....................................................................................163
5.4.5.1 Connecting the MOTION-CONNECT cable to the converter...............................................163
5.4.5.2 Connecting the converter to the line supply.........................................................................165
5.4.5.3 DC link cabling .....................................................................................................................167
5.4.5.4 Connecting the line cabling and DC link coupling................................................................168
5.4.5.5 Connecting an external braking resistor...............................................................................170
5.4.6 Additional connections at 1 AC / 3 AC converters ...............................................................171
5.4.6.1 Connecting digital inputs and the external 24 V supply .......................................................171
5.4.6.2 Connecting service interface and PROFINET......................................................................173
5.4.7 Connection example ............................................................................................................174
5.4.8 Connection example of the Failsafe Digital Input.................................................................176
6 Commissioning and diagnostics using the web server.............................................................................177
6.1 Fundamentals ......................................................................................................................178
6.1.1 Accessing the web server ....................................................................................................178
6.1.2 Users and access rights.......................................................................................................179
6.1.3 Dialog screen forms in the web server.................................................................................181
6.1.4 Changing parameter values .................................................................................................182
6.1.5 Logging on for the first time and assigning an administrator password ...............................183
6.1.6 Login/logout..........................................................................................................................186
6.1.7 Start page of the web server ................................................................................................188
6.1.7.1 Navigating in the web server................................................................................................189
6.1.7.2 Calling Support information..................................................................................................190
6.1.7.3 Using the control panel ........................................................................................................191
6.1.7.4 Saving data in a non-volatile fashion ...................................................................................193
6.2 Commissioning using the web server ..................................................................................194
6.2.1 Assigning the drive name.....................................................................................................196
6.2.2 Adapting the direction of rotation of the motor .....................................................................197
6.2.3 Performing One Button Tuning ............................................................................................198
6.2.4 Setting limits.........................................................................................................................201
6.2.5 Setting the brake control ......................................................................................................202
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6.2.6 Configuring digital inputs......................................................................................................204
6.2.7 Adapting parameters............................................................................................................206
6.2.7.1 Configuring the parameter list..............................................................................................207
6.2.7.2 Changing the parameter value.............................................................................................209
6.2.7.3 Filtering the parameter list....................................................................................................209
6.2.8 Electronic weight counterbalance for a vertical axis ............................................................210
6.3 Commissioning Safety Integrated ........................................................................................211
6.3.1 Overview of Safety Integrated commissioning .....................................................................212
6.3.2 Commissioning Safety Integrated ........................................................................................215
6.3.2.1 Overview ..............................................................................................................................215
6.3.2.2 Function selection ................................................................................................................216
6.3.2.3 Commissioning Basic Functions ..........................................................................................218
6.3.2.4 Commissioning Extended Functions....................................................................................219
6.3.2.5 Commissioning the control...................................................................................................221
6.3.2.6 Test stop (forced checking procedure).................................................................................223
6.3.2.7 Acceptance test mode..........................................................................................................224
6.3.2.8 Finalizing commissioning .....................................................................................................225
6.3.2.9 Safety password...................................................................................................................226
6.3.3 Checking existing Safety settings in the read-only mode.....................................................227
6.3.4 Changing Safety settings .....................................................................................................229
6.3.5 Safety diagnostics ................................................................................................................230
6.4 Diagnostic functions .............................................................................................................232
6.4.1 Display messages ................................................................................................................232
6.4.1.1 Filtering messages...............................................................................................................233
6.4.2 Display drive status ..............................................................................................................234
6.4.3 Displaying communication settings ......................................................................................235
6.5 Backup and restore ..............................................................................................................237
6.5.1 Backing up parameters ........................................................................................................238
6.5.2 Restoring externally backed-up parameter settings.............................................................239
6.5.3 Restoring factory settings.....................................................................................................239
6.6 System settings in the web server .......................................................................................240
6.6.1 Settings ................................................................................................................................240
6.6.1.1 Setting or changing user accounts.......................................................................................240
6.6.1.2 Configuring the IP connection..............................................................................................243
6.6.1.3 Configuring the system time.................................................................................................245
6.6.2 Updating the firmware via the web server............................................................................246
6.6.3 Using functions that require a license ..................................................................................248
7 Series commissioning...............................................................................................................................253
8 Diagnostics ...............................................................................................................................................255
8.1 Status displays and operating elements on the converter ...................................................255
8.1.1 Status display via LEDs .......................................................................................................256
8.2 Message classes in accordance with PROFIdrive ...............................................................258
8.3 Alarms ..................................................................................................................................261
8.4 Faults ...................................................................................................................................262
9 Service and maintenance .........................................................................................................................263
9.1 Service and maintenance for the motor ...............................................................................263
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9.1.1 Replacing the motor bearings ..............................................................................................265
9.1.2 Replacing the motor .............................................................................................................266
9.2 Service and maintenance for the converter .........................................................................268
9.2.1 Converter firmware update...................................................................................................268
9.2.2 Reset converter/password - restore the state when originally delivered..............................270
9.2.3 Replacing fans - only for converters with 3 AC line connection ...........................................273
9.2.4 Replacing the converter in a spare part scenario.................................................................274
9.2.4.1 Replacing the converter with memory card..........................................................................274
9.2.4.2 Replacing the converter without memory card.....................................................................276
10 Technical specifications............................................................................................................................279
10.1 Technical data and properties of the motor..........................................................................279
10.1.1 Technical features................................................................................................................279
10.1.2 Permissible environmental conditions for the motor ............................................................280
10.1.3 Cooling .................................................................................................................................282
10.1.4 Derating factors....................................................................................................................283
10.1.5 Degree of protection.............................................................................................................283
10.1.6 Balancing .............................................................................................................................285
10.1.7 Vibration response ...............................................................................................................285
10.1.8 Shaft extension ....................................................................................................................286
10.1.9 Radial eccentricity, concentricity and axial eccentricity........................................................287
10.1.10 Axial and radial forces..........................................................................................................288
10.1.11 Available encoders...............................................................................................................294
10.1.12 Brake data............................................................................................................................295
10.1.13 Technical data and characteristics 1FK2 High Dynamic......................................................296
10.1.13.1 1FK2102-0AG ......................................................................................................................296
10.1.13.2 1FK2102-1AG ......................................................................................................................298
10.1.13.3 1FK2103-2AG ......................................................................................................................299
10.1.13.4 1FK2103-4AG ......................................................................................................................300
10.1.13.5 1FK2104-4AK.......................................................................................................................301
10.1.13.6 1FK2104-5AK.......................................................................................................................302
10.1.14 Technical data and characteristics 1FK2 Compact..............................................................303
10.1.14.1 1FK2203-2AG ......................................................................................................................303
10.1.14.2 1FK2203-4AG ......................................................................................................................304
10.1.14.3 1FK2204-5AF.......................................................................................................................305
10.1.14.4 1FK2204-5AK.......................................................................................................................306
10.1.14.5 1FK2204-6AF.......................................................................................................................307
10.2 Technical specifications of the converter .............................................................................308
10.2.1 Electromagnetic compatibility according to EN61800-3.......................................................310
10.2.2 Permissible ambient conditions............................................................................................311
10.2.3 General data ........................................................................................................................313
10.2.4 Specific data of the converter with 1 AC line connection .....................................................315
10.2.5 Specific data of the converter with 3 AC line connection .....................................................316
10.3 Technical data and properties of the connection system .....................................................318
11 Dimension drawings .................................................................................................................................321
11.1 Dimension drawings of motor...............................................................................................321
11.2 Dimension drawings of converter.........................................................................................327
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12 Decommissioning and disposal ................................................................................................................331
13 Ordering data............................................................................................................................................333
13.1 Ordering data of the motor ...................................................................................................333
13.2 Ordering data of the converter .............................................................................................335
13.3 Connection cables between the motor and the converter....................................................336
13.4 Accessories..........................................................................................................................339
13.4.1 Memory cards ......................................................................................................................339
13.4.2 Connectors and cables for line and DC link cabling.............................................................340
13.4.3 PROFINET patch cable........................................................................................................341
13.4.4 External line filter..................................................................................................................341
13.4.5 Cabinet bushing via mounting flange ...................................................................................341
13.4.6 Degree of protection kit IP65 for the motor ..........................................................................342
13.5 Spare parts...........................................................................................................................343
13.5.1 Connector set for converters with 1 AC line connection - 6SL3260-2DB00-0AA0...............343
13.5.2 Connector set for converters with 3 AC line connection - 6SL3260-2DB10-0AA0...............346
14 Parameters ...............................................................................................................................................349
14.1 Parameter overview .............................................................................................................349
14.2 List of parameters ................................................................................................................352
15 Faults and alarms .....................................................................................................................................419
15.1 Overview of faults and alarms..............................................................................................419
15.2 List of faults and alarms .......................................................................................................421
A Appendix...................................................................................................................................................539
A.1 Communication telegrams ...................................................................................................539
A.1.1 Standard telegrams..............................................................................................................539
A.1.2 Supplementary telegrams ....................................................................................................541
A.1.3 PROFIsafe Telegrams .........................................................................................................542
A.1.4 Bit assignments of the process data ....................................................................................542
A.1.4.1 Control word 1 and status word 1 ........................................................................................543
A.1.4.2 Control word 2 and status word 2 ........................................................................................543
A.1.4.3 Encoder-1 control word and encoder-1 status word ............................................................544
A.1.4.4 Safety control word 1 and safety status word 1 ...................................................................544
A.1.4.5 Safety control word 2 and safety status word 2 ...................................................................545
A.1.4.6 Safety control word 1B and safety status word 1B ..............................................................546
A.1.4.7 Safety status word 2B .........................................................................................................546
A.1.4.8 Safety control word 3B and safety status word 3B...............................................................547
A.1.4.9 Message word......................................................................................................................547
A.2 What is the difference between the Emergency Off and Emergency Stop functions?.........548
A.3 Directives and standards......................................................................................................549
A.3.1 Directives, standards and certificates for the converter .......................................................549
A.3.2 Directives, standards and certificates for the motor .............................................................550
A.4 Certifications ........................................................................................................................553
A.5 Certificates for the secure data transfer ...............................................................................554
A.5.1 Certificate standard configuration ........................................................................................555
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A.5.2 Your own certificates............................................................................................................560
A.6 List of abbreviations .............................................................................................................561
Index.........................................................................................................................................................565
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Fundamental safety instructions 1
1.1 General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
● Only work on electrical devices when you are qualified for this job.
● Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Risk of electric shock and fire from supply networks with an excessively high impedance
Excessively low short-circuit currents can lead to the protective devices not tripping or tripping
too late, and thus causing electric shock or a fire.
● In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the
short-circuit current at the point where the inverter is connected to the line supply at least
meets the minimum requirements for the response of the protective device used.
● You must use an additional residual-current device (RCD) if a conductor-ground short
circuit does not reach the short-circuit current required for the protective device to respond.
The required short-circuit current can be too low, especially for TT supply systems.
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WARNING
Risk of electric shock and fire from supply networks with an excessively low impedance
Excessively high short-circuit currents can lead to the protective devices not being able to
interrupt these short-circuit currents and being destroyed, and thus causing electric shock or
a fire.
● Ensure that the prospective short-circuit current at the line terminal of the inverter does not
exceed the breaking capacity (SCCR or Icc) of the protective device used.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
● Ground the device in compliance with the applicable regulations.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
WARNING
Electric shock due to damaged motors or devices
Improper handling of motors or devices can damage them.
Hazardous voltages can be present at the enclosure or at exposed components on damaged
motors or devices.
● Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
● Do not use any damaged motors or devices.
Fundamental safety instructions
1.1 General safety instructions
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WARNING
Electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
● As a minimum, connect cable shields and the cores of cables that are not used at one end
at the grounded housing potential.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is operation can result in arcing that may cause
serious injury or death.
● Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Electric shock due to residual charges in power components
Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the power
supply has been switched off. Contact with live parts can result in death or serious injury.
● Wait for 5 minutes before you check that the unit really is in a no-voltage condition and start
work.
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
● Install built-in units in a suitable metal cabinet in such a way that personnel are protected
against fire and smoke, or take other appropriate measures to protect personnel.
● Ensure that smoke can only escape via controlled and monitored paths.
Fundamental safety instructions
1.1 General safety instructions
SINAMICS S210 servo drive system
Operating Instructions, 01/2019, A5E41702836B AC 17

WARNING
Active implant malfunctions due to electromagnetic fields
Inverters generate electromagnetic fields (EMF) in operation. People with active implants in
the immediate vicinity of this equipment are at particular risk.
● As the operator of an EMF-emitting installation, assess the individual risks of persons with
active implants. The following clearances are usually adequate:
– No clearance to closed control cabinets and shielded MOTION-CONNECT supply
cables
– Forearm length (approx. 35 cm clearance) to distributed drive systems and open
control cabinets
WARNING
Active implant malfunctions due to permanent-magnet fields
Even when switched off, electric motors with permanent magnets represent a potential risk for
persons with heart pacemakers or implants if they are close to converters/motors.
● If you have a heart pacemaker or implant, maintain the minimum distance specified in the
Chapter "Technical data".
● When transporting or storing permanent-magnet motors always use the original packing
materials with the warning labels attached.
● Clearly mark the storage locations with the appropriate warning labels.
● IATA regulations must be observed when transported by air.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
● If you come closer than around 2 m to such components, switch off any radios or mobile
phones.
● Use the "SIEMENS Industry Online Support app" only on equipment that has already been
switched off.
Fundamental safety instructions
1.1 General safety instructions
SINAMICS S210 servo drive system
18 Operating Instructions, 01/2019, A5E41702836B AC