Siemens SIMOREG DC Master 6RA7028-6DS22 User manual

SIMOREG DC Master
6RA70 Series
Operating Instructions
Microprocessor-Based Converters from 6kW to 1900kW
for Variable-Speed DC Drives
Edition 06 Order-No.: 6RX1700-0AD76

General 02.00
© Siemens AG 1998 All rights reserved
These Operating Insructions are available in the following languages:
Language German French Spanish Italian
Order No. 6RX1700-0AD00 6RX1700-0AD77 6RX1700-0AD78 6RX1700-0AD72
Converter software version:
As these Operating Instructions went to print, SIMOREG DC Master converters were being delivered from the
factory with software version 1.8 installed.
These Operating Instructions also apply to other software versions.
Earlier software versions: Some parameters described in this document might not be stored in the software
(i.e. the corresponding functionality is not available on the converter) or some
parameters will have a restricted setting range. If this is the case, however,
appropriate reference to this status will be made in the Parameter List.
Later software versions: Additional parameters might be available on the SIMOREG DC Master (i.e. extra
functions might be available which are not described in these Operating
Instructions) or some parameters might have an extended setting range. In this
case, leave the relevant parameters at their factory setting, or do not set any
parameter values which are not described in these Instructions !
The latest software version is available at the following Internet site:
http://www.siemens.at/eww/a&d/updates (password for access: "simo1reg”).
The reproduction, transmission or use of this document or contents is
not permitted without express written authority. Offenders will be liable
for damages. All rights, including rights created by patent grant or
registration of a utility model or design, are reserved.
We have checked that the contents of this publication agree with the
hardware and software described herein. Nonetheless, differences
might exist and therefore we cannot guarantee that they are completely
identical. The information given in this publication is reviewed at regular
intervals and any corrections that might be necessary are made in the
subsequent printings. Suggestions for improvement are welcome at all
times. SIMOREG ® is a registered trademark of Siemens

02.00 Contents
Siemens AG 6RX1700-0AD76 0-1
SIMOREG DC Master Operating Instrctions
0 Contents
Page
1 Safety information
2 Type spectrum
2.1 Converter order number code 2-4
2.2 Ordering information for options using codes 2-5
3 Description
3.1 Applications 3-1
3.2 Design 3-1
3.2.1 Special features of devices with 460V rated connection voltage 3-2
3.3 Mode of operation 3-2
3.4 Technical data 3-3
3.4.1 Load types 3-3
3.4.1.1 Load cycles for 1Q applications 3-4
3.4.1.2 Load cycles for 4Q applications 3-5
3.4.2 Converters 3AC 400V, 30A to 125A, 1Q 3-7
3.4.3 Converters 3AC 400V, 210A to 600A, 1Q 3-8
3.4.4 Converters 3AC 400V, 850A to 2000A, 1Q 3-9
3.4.5 Converters 3AC 460V, 30A to 125A, 1Q 3-10
3.4.6 Converters 3AC 460V, 210A to 600A, 1Q 3-11
3.4.7 Converters 3AC 460V, 850A to 1200A, 1Q 3-12
3.4.8 Converters 3AC 575V, 60A to 600A, 1Q 3-13
3.4.9 Converters 3AC 575V, 800A to 2000A, 1Q 3-14
3.4.10 Converters 3AC 690V, 720A to 2000A, 1Q 3-15
3.4.11 Converters 3AC 830V, 900A to 1900A, 1Q 3-16
3.4.12 Converters 3AC 400V, 15A to 125A, 4Q 3-17
3.4.13 Converters 3AC 400V, 210A to 600A, 4Q 3-18
3.4.14 Converters 3AC 400V, 850A to 2000A, 4Q 3-19
3.4.15 Converters 3AC 460V, 30A to 125A, 4Q 3-20
3.4.16 Converters 3AC 460V, 210A to 600A, 4Q 3-21
3.4.17 Converters 3AC 460V, 850A to 1200A, 4Q 3-22
3.4.18 Converters 3AC 575V, 60A to 600A, 4Q 3-23
3.4.19 Converters 3AC 575V, 850A to 2000A, 4Q 3-24
3.4.20 Converters 3AC 690V, 760A to 2000A, 4Q 3-25
3.4.21 Converters 3AC 690V, 950A to 1900A, 4Q 3-26
3.5 Applicable standards 3-28
3.6 Abbreviations 3-28

Contents 02.00
0-2 Siemens AG 6RX1700-0AD76
SIMOREG DC Master Operating Instrctions
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4 Shipment, unpacking
4.1 Remove the transportation protection for devices with 1500A to 2000A rated DC 4-1
5 Installation
5.1 Dimension diagrams for standard devices 5-3
5.1.1 Converters: 30A, 1Q 5-3
5.1.2 Converters: 60A to 280A, 1Q 5-4
5.1.3 Converters: 400A, 1Q 5-5
5.1.4 Converters: 600A, 1Q 5-6
5.1.5 Converters: 720A to 850A, 1Q 5-7
5.1.6 Converters: 900A to 1200A, 1Q 5-8
5.1.7 Converters: 1500A to 2000A, 1Q 5-9
5.1.8 Converters: 15A to 30A, 4Q 5-10
5.1.9 Converters: 60A to 280A, 4Q 5-11
5.1.10 Converters: 400A to 600A, 4Q 5-12
5.1.11 Converters: 760A to 850A, 4Q 5-13
5.1.12 Converters: 950A to 1200A, 4Q 5-14
5.1.13 Converters: 1500A to 2000A, 4Q 5-15
5.2 Dimension diagrams of the devices with additional cable connections
on the top of the device 5-16
5.2.1 Converters: 60A to 125A, 1Q 5-16
5.2.2 Converters: 210A to 280A, 1Q 5-17
5.2.3 Converters: 450A to 600A, 1Q 5-18
5.2.4 Converters: 850A, 1Q 5-19
5.2.5 Converters: 60A to 125A, 4Q 5-20
5.2.6 Converters: 210A to 280A, 4Q 5-21
5.2.7 Converters: 450A to 600A, 4Q 5-22
5.2.8 Converters: 850A, 4Q 5-23
5.3 Mounting options 5-24
5.3.1 Terminal expansion board CUD2 5-24
5.3.2 Optional supplementary boards 5-25
5.3.2.1 Local bus adapter (LBA) for mounting optional supplementary boards 5-25
5.3.2.2 Mounting of optional supplementary boards 5-26

02.00 Contents
Siemens AG 6RX1700-0AD76 0-3
SIMOREG DC Master Operating Instrctions
Page
6 Connections
6.1 Installation instructions for proper EMC installation of drives 6-2
6.1.1 Fundamental principles of EMC 6-2
6.1.1.1 What is EMC 6-2
6.1.1.2 Noise radiation and noise immunity 6-2
6.1.1.3 Limit values 6-2
6.1.1.4 SIMOREG converters in industrial applications 6-3
6.1.1.5 Non-grounded supply systems 6-3
6.1.1.6 EMC planning 6-3
6.1.2 Proper EMC installation of drives (installation instructions) 6-4
6.1.2.1 General 6-4
6.1.2.2 Rules for proper EMC installation 6-4
6.1.2.3 Converter component arrangement 6-13
6.1.2.4 List of the recommended radio interference suppression filters 6-14
6.1.3 Information on line-side harmonics generated by converters in a
fully-controlled three-phase bridge circuit configuration 6-15
6.2 Block diagrams with recommended connection 6-17
6.3 Parallel connection of converters 6-18
6.3.1 Circuit diagram showing parallel connection of SIMOREG converters 6-18
6.3.2 Parameterization of SIMOREG converters for parallel connection 6-19
6.3.2.1 Standard operating mode 6-19
6.3.2.2 Operating mode "N+1 mode" (redundancy mode) 6-20
6.4 Power connections 6-22
6.4.1 Converters: 30A, 1Q 6-22
6.4.2 Converters: 60A, 1Q 6-23
6.4.3 Converters: 90A to 280A, 1Q 6-24
6.4.4 Converters: 400A to 600A, 1Q 6-25
6.4.5 Converters: 720A, 1Q 6-26
6.4.6 Converters: 800 to 850A, 1Q 6-27
6.4.7 Converters: 900A to 950A, 1Q 6-28
6.4.8 Converters: 1000 to 1200A, 1Q 6-29
6.4.9 Converters: 1500 to 2000A, 1Q 6-30
6.4.10 Converters: 15 to 30A, 4Q 6-32
6.4.11 Converters: 60A, 4Q 6-33
6.4.12 Converters: 90A to 210A, 4Q 6-34
6.4.13 Converters: 280A, 4Q 6-35
6.4.14 Converters: 400A, 4Q 6-36
6.4.15 Converters: 450A to 600A, 4Q 6-37
6.4.16 Converters: 760A, 4Q 6-38
6.4.17 Converters: 850A, 4Q 6-39

Contents 02.00
0-4 Siemens AG 6RX1700-0AD76
SIMOREG DC Master Operating Instrctions
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6.4.18 Converters: 950A to 1000A, 4Q 6-40
6.4.19 Converters: 1100 to 1200A, 4Q 6-41
6.4.20 Converters: 1500 to 2000A, 4Q 6-42
6.5 Field supply 6-44
6.6 Fuses and commutating reactors 6-47
6.6.1 Commutating reactors 6-47
6.6.2 Fuses 6-47
6.6.2.1 Recommended fuses for field circuit 6-47
6.6.2.2 Fuses for armature circuit 6-47
6.6.2.2.1 Converters 1Q: 400V, 575V, 690V and 830V 6-47
6.6.2.2.2 Converters 1Q: 460V 6-48
6.6.2.2.3 Converters 4Q: 400V, 575V, 690V and 830V 6-49
6.6.2.2.4 Converters 4Q: 460V 6-50
6.6.2.3 F1 and F2 fuses in the power interface 6-50
6.7 Terminal arrangement 6-51
6.8 Terminal assignments 6-54
7 Start-up
7.1 General safety information 7-1
7.2 Operator control panels 7-3
7.2.1 Simple operator control panel (PMU) 7-3
7.2.2 User-friendly operator control panel (OP1S) 7-4
7.3 Parameterization procedure 7-6
7.3.1 Parameter types 7-6
7.3.2 Parameteratization on simple operator control panel 7-6
7.4 Reset to default value and adjust offset 7-8
7.5 Start-up procedure 7-9
7.6 Manual optimization (if necessary) 7-17
7.6.1 Manual setting of armature resistance RA(P110) and
armature inductance LA(P111) 7-17
7.6.2 Manual setting of field resistance RF(P112) 7-18
7.7 Starting up optional supplementary boards 7-19
7.7.1 Procedure for starting up technology boards (T100, T300, T400) 7-19
7.7.2 Sequence of operations for starting up PROFIBUS boards (CB1, CBP, CBP2) 7-20
7.7.3 Sequence of operations for starting up CAN bus boards (CB2, CBC) 7-27
7.7.4 Procedure for starting up SIMOLINK boards (SLB) 7-33
7.7.5 Procedure for staring up expansion boards (EB1 and EB2) 7-36
7.7.6 Procedure for starting up the pulse encoder board (SBP) 7-37
8 Function diagrams

02.00 Contents
Siemens AG 6RX1700-0AD76 0-5
SIMOREG DC Master Operating Instrctions
Page
9 Function descriptions
9.1 General explanations of terms and functionality 9-1
9.2 Computation cycles, time dela 9-5
9.3 Switch-on, shutdown, enabling 9-6
9.3.1 OFF2 (voltage disconnection) - control word 1, bit 1 9-6
9.3.2 OFF3 (Fast stop) - control word 1, bit 2 9-6
9.3.3 Switch-on / shutdown (ON / OFF) terminal 37 - control word 1, bit 0 9-7
9.3.4 Operating enable (enable) terminal 38 - control word 1, bit 3 9-10
9.4 Ramp-function generator 9-10
9.4.1 Definitions 9-11
9.4.2 Operating principle of ramp-function generator 9-11
9.4.3 Control signals for ramp-function generator 9-12
9.4.4 Ramp-function generator settings 1, 2 and 3 9-12
9.4.5 Ramp-up integrator 9-13
9.4.6 Ramp-function generator tracking 9-13
9.4.7 Limitation after ramp-function generator 9-14
9.4.8 Velocity signal dv/dt (K0191) 9-14
9.5 Inching 9-14
9.6 Crawling 9-15
9.7 Fixed setpoint 9-15
9.8 Safety shutdown (E-Stop) 9-16
9.9 Activation command for holding or operating brake (low active) 9-17
9.10 Switch on auxiliaries 9-20
9.11 Switch over parameter sets 9-20
9.12 Speed controller 9-21
9.13 Serial interfaces 9-22
9.13.1 Serial interfaces with USS®protocol 9-23
9.13.2 Serial interfaces with peer-to-peer protocol 9-25
9.14 Thermal overload protection of DC motor
(I2t monitoring of motor) 9-29
9.15 Dynamic overload capability of power section 9-32
9.15.1 Overview of functions 9-32
9.15.2 Configuring for dynamic overload capability 9-33
9.15.3 Characteristics for determining the dynamic overload capability
for intermittent overload operation 9-35
9.16 Speed-dependent current limitation 9-65
9.16.1 Setting the speed-dependent current limitation for motors
with commutation transition 9-66
9.16.2 Setting of speed-dependent current limitation for motors
without commutation transition 9-67
9.17 Automatic restart 9-68

Contents 02.00
0-6 Siemens AG 6RX1700-0AD76
SIMOREG DC Master Operating Instrctions
Page
9.18 Field reversal 9-68
9.18.1 Direction of rotation reversal using field reversal 9-69
9.18.2 Braking with field reversal 9-70
9.19 Status description of some bits of status word ZSW1 9-72
10 Faults / Alarms
10.1 Fault messages 10-1
10.1.1 General information about faults 10-1
10.1.2 List of fault messages 10-2
10.1.2.1 Supply faults 10-2
10.1.2.2 Interface error 10-5
10.1.2.3 External faults 10-7
10.1.2.4 Fault messages from motor sensors 10-8
10.1.2.5 Drive faults 10-8
10.1.2.6 External faults 10-9
10.1.2.7 Drive faults 10-9
10.1.2.8 Start-up faults 10-12
10.1.2.9 External faults 10-17
10.1.2.10 Start-up faults 10-17
10.1.2.11 Hardware faults 10-18
10.1.2.12 Internal faults 10-19
10.1.2.13 Communication errors with supplementary boards 10-22
10.1.2.14 Faults messages from supplementary boards 10-23
10.2 Alarms 10-24
11 Parameter list
12 List of connectors and binectors
12.1 Connector list 12-1
12.2 Binector list 12-22
13 Maintenance
13.1 Procedure for updating software (upgrading to a new software version) 13-2
13.2 Replacement of components 13-3
13.2.1 Replacement of fan 13-3
13.2.2 Replacement of PCBs 13-6
13.2.3 Replacement of thyristor modules on converters up to 1200A 13-7
13.2.4 Replacement of fuses and thyristor assemblies on converters of 1500A and above 13-8

02.00 Contents
Siemens AG 6RX1700-0AD76 0-7
SIMOREG DC Master Operating Instrctions
Page
14 Servicing / Spare parts
14.1 Servicing 14-1
14.1.1 Europe 14-1
14.1.2 USA 14-2
14.2 Spare parts 14-2
15 SIMOVIS
15.1 Scope of supply 15-1
15.2 Installation of software 15-1
15.3 Connection of SIMOREG converter to PC 15-1
15.4 Further information 15-2
16 Environmental compatibility
17 Applications
18 Appendix
18.1 Additional documentation 18-1
Sheet for customer feedback 18-3

Contents 02.00
0-8 Siemens AG 6RX1700-0AD76
SIMOREG DC Master Operating Instrctions