Siemens SINAMICS S120 Technical Document

SINAMICS SINAMICS S120 Equipment Manual for Booksize Power Units
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Preface
System overview 1
Line Connection Booksize 2
Line Modules Booksize 3
Motor Modules Booksize 4
DC link components
Booksize 5
Motor-side power
components 6
Options 7
Cabinet Configuration and
EMC Booksize 8
Service and Support
Booksize 9
List of Abbreviations A
References B
SINAMICS
SINAMICS S120
Equipment Manual for Booksize
Power Units
Equipment Manual
(GH2), 03.2006 Edition
6SL3097-2AC00-0BP3

Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in
connection with devices or components from other manufacturers which have been approved or recommended
by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90437 NÜRNBERG
GERMANY
Order No.: 6SL3097-2AC00-0BP3
03/2006 Edition
Copyright © Siemens AG 2006.
Technical data subject to change

Equipment Manual for Booksize Power Units
Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3 iii
Preface
SINAMICS Documentation
The SINAMICS documentation is organized in 2 parts:
• General Documentation/Catalogs
• Manufacturer/Service Documentation
An overview of publications, which is updated on a monthly and also provides information
about the language versions available, can be found on the Internet at:
http://www.siemens.com/motioncontrol
Select the menu items "Support" → "Technical Documentation" → "Overview of Publications".
The Internet version of DOConCD (DOConWEB) is available at:
http://www.automation.siemens.com/doconweb
Information about training courses and FAQs (Frequently Asked Questions) can be found at
the following website:
http://www.siemens.com/motioncontrol under menu option "Support"
Utilization phases
Table 1 Usage phase and the available documents/tools
Usage Phase Tools
Exploratory SINAMICS S Sales Documentation
Planning/Configuration SIZER Configuration Tool
Decision/Ordering SINAMICS S Catalogs
Installation/Assembly • SINAMICS S120 Equipment Manual for Control Units and
Additional System Components
• SINAMICS S120 Equipment Manual Power Modules Booksize
• SINAMICS S120 Equipment Manual Power Modules Chassis
• SINAMICS S150 Operating Manual
Commissioning • STARTER Parameterization and Commissioning Tool
• SINAMICS S120 Getting Started
• SINAMICS S120 Commissioning Manual
• SINAMICS S120 CANopen Commissioning Manual
• SINAMICS S List Manual
• SINAMICS S150 Operating Manual
Usage/Operation • SINAMICS S120 Commissioning Manual
• SINAMICS S List Manual
• SINAMICS S150 Operating Manual

Preface
Equipment Manual for Booksize Power Units
iv Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3
Usage Phase Tools
Maintenance/Servicing • SINAMICS S120 Commissioning Manual
• SINAMICS S List Manual
• SINAMICS S150 Operating Manual
Target group
This manual addresses planners, installation and design engineers.
Benefits
This manual provides information on the components and functions of devices so that the
target group is capable of installing, setting up, testing, operating, and troubleshooting the
devices correctly and without danger.
Standard scope
This documentation only describes the functionality of the standard version. Extensions or
changes made by the machine tool manufacturer are documented by the machine tool
manufacturer.
Other functions not described in this documentation might be able to be executed in the drive
system. This does not, however, represent an obligation to supply such functions with a new
control or when servicing.
Further, for the sake of simplicity, this documentation does not contain all detailed
information about all types of the product and cannot cover every conceivable case of
installation, operation or maintenance.
Technical Support
If you have any questions, please get in touch with our Hotline
European and African time zones
A&D Technical Support
Tel.: +49 (0) 180 / 5050 - 222
Fax: +49 (0) 180 / 5050 - 223
Internet: http://www.siemens.com/automation/support-request
E-mail: mailto:[e-mail]
Asian and Australian time zones
A&D Technical Support
Tel.: [phone]
Fax: [phone]
Internet: http://www.siemens.com/automation/support-request
E-mail: mailto:[e-mail]
American time zone
A&D Technical Support
Tel.: [phone]
Fax: [phone]
Internet: http://www.siemens.com/automation/support-request
E-mail: mailto:[e-mail]

Preface
Equipment Manual for Booksize Power Units
Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3 v
Questions about the Manual
If you have any questions (suggestions, corrections) regarding this documentation, please
fax or e-mail us at:
Fax: [phone] / 98 - 63315
E-mail: mailto:[e-mail]
Fax form: Refer to the reply form at the end of this manual
Internet address for SINAMICS
http://www.siemens.com/sinamics.
EC declaration of conformity
The EC Declaration of Conformity for the EMC Directive can be found/obtained from:
• in the Internet:
http://www.ad.siemens.de/csinfo
under the Product/Order No. 15257461
• the relevant branch office of the A&D MC group of Siemens AG.
ESD Notices
Caution
Electrostatic sensitive devices (ESDs) are individual components, integrated circuits, or
boards that may be damaged by either electrostatic fields or electrostatic discharge.
Regulations for handling ESD components:
When handling components, make sure that personnel, workplaces, and packaging are well
earthed.
Personnel may only come into contact with the electronic components, if
• they are grounded with an ESD wrist band, or
• these persons in ESD zones with conductive flooring are either wearing ESD shoes or
ESD shoe grounding strips.
Electronic boards should only be touched if absolutely necessary. They must only be
handled on the front panel or, in the case of printed circuit boards, at the edge.
Electronic boards must not come into contact with plastics or items of clothing containing
synthetic fibers.
Boards must only be placed on conductive surfaces (work surfaces with ESD surface,
conductive ESD foam, ESD packing bag, ESD transport container).
Do not place boards near display units, monitors, or television sets (minimum distance from
screen: 10 cm).
Measurements must only be taken on boards when the measuring instrument is grounded
(via protective conductors, for example) or the measuring probe is briefly discharged before
measurements are taken with an isolated measuring device (for example, touching a bare
metal housing).

Preface
Equipment Manual for Booksize Power Units
vi Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3
Safety information
Danger
Commissioning shall not start until you have ensured that the machine in which the
components described here are to be installed complies with Directive 98/37/EC.
SINAMICS S equipment must only be commissioned by suitably qualified personnel.
The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and observe the specified danger and
warning notices.
When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
Dangerous mechanical movements may occur in the system during operation.
All work on the electrical system must be carried out when the system has been
disconnected from the power supply.
Danger
Correct and safe operation of SINAMICS S drive units assumes correct transportation in the
transportation packaging, correct long-term storage in the transport packaging, setup and
installation, as well as careful operation and maintenance.
The details in the catalogs and proposals also apply to the design of special equipment
versions.
In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and system-specific regulations and
requirements must be taken into account.
Only protective extra-low voltages (PELVs) that comply with EN 61800-5-1 and UL 508 must
be connected to all connections and terminals up to 30 V AC or 42.4 V DC.
Danger
As part of routine tests, SINAMICS S components will undergo a voltage test in accordance
with EN 61800-5-1. Before the voltage test is performed on the electrical equipment of
industrial machines to EN 60204-1, Section 19.4, all connectors of SINAMICS equipment
must be disconnected/unplugged to prevent the equipment from being damaged.
Motors should be connected-up corresponding to the circuit diagram supplied with the motor
(refer to the connection examples, Motor Modules). They must not be connected directly to
the three-phase supply because this will damage them.
Note
When operated in dry operating areas, SINAMICS equipment conforms to low-voltage
Directive 73/23/EEC.

Preface
Equipment Manual for Booksize Power Units
Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3 vii
Note
SINAMICS equipment fulfills the EMC Directive 89/336/EEC when in the configuration
specified in the associated EC Declaration of Conformance regarding EMC and when the
EMC Mounting Directive is carefully observed, Order No. 6FC 5297-AD30-0BP.
Warning
Operating the equipment in the immediate vicinity (< 1.8 m) of mobile telephones with a
transmitter power of > 1 W may lead to incorrect operation.

Equipment Manual for Booksize Power Units
Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3 ix
Table of contents
Preface ......................................................................................................................................................iii
1 System overview..................................................................................................................................... 1-1
1.1 Field of application ..................................................................................................................... 1-1
1.2 Product variants ......................................................................................................................... 1-2
1.3 Platform Concept and Totally Integrated Automation................................................................ 1-3
1.4 Introduction ................................................................................................................................ 1-4
1.5 SINAMICS S120 Components...................................................................................................1-7
1.6 Power Sections .......................................................................................................................... 1-9
1.7 System Data............................................................................................................................. 1-10
1.8 Standards................................................................................................................................. 1-12
2 Line Connection Booksize ...................................................................................................................... 2-1
2.1 Introduction ................................................................................................................................ 2-1
2.2 Overview: line filters................................................................................................................... 2-2
2.3 Basic Line Filter for Active Line Modules................................................................................... 2-3
2.3.1 Description ................................................................................................................................. 2-3
2.3.2 Safety information ...................................................................................................................... 2-4
2.3.3 Interface Description .................................................................................................................. 2-5
2.3.3.1 Overview .................................................................................................................................... 2-5
2.3.3.2 Line/load connection .................................................................................................................. 2-6
2.3.4 Dimension Drawing.................................................................................................................... 2-7
2.3.5 Technical Specifications ............................................................................................................ 2-7
2.4 Wideband Line Filter for Active Line Modules ........................................................................... 2-8
2.4.1 Description ................................................................................................................................. 2-8
2.4.2 Safety information ...................................................................................................................... 2-8
2.4.3 Interface description................................................................................................................. 2-10
2.4.3.1 Line/load connection ................................................................................................................ 2-11
2.4.4 Dimension Drawing.................................................................................................................. 2-12
2.4.5 Technical Specifications .......................................................................................................... 2-13
2.5 Line filters for Smart Line Modules .......................................................................................... 2-14
2.5.1 Description ............................................................................................................................... 2-14
2.5.2 Safety information .................................................................................................................... 2-14
2.5.3 Interface description................................................................................................................. 2-16
2.5.3.1 Overview .................................................................................................................................. 2-16
2.5.3.2 Line/load connection ................................................................................................................ 2-17
2.5.4 Dimension Drawings ................................................................................................................ 2-18
2.5.5 Technical Specifications .......................................................................................................... 2-19
2.6 Line reactors for Active Line Modules...................................................................................... 2-20
2.6.1 Description ............................................................................................................................... 2-20
2.6.2 Safety information .................................................................................................................... 2-20

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Equipment Manual for Booksize Power Units
x Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3
2.6.3 Connection description............................................................................................................. 2-21
2.6.3.1 Line/load connection ................................................................................................................ 2-21
2.6.4 Dimension drawing................................................................................................................... 2-22
2.6.5 Technical specifications ........................................................................................................... 2-23
2.7 Line reactors for Smart Line Modules ...................................................................................... 2-24
2.7.1 Description ............................................................................................................................... 2-24
2.7.2 Safety information .................................................................................................................... 2-24
2.7.3 Connection description............................................................................................................. 2-25
2.7.3.1 Line/load connection ................................................................................................................ 2-25
2.7.4 Dimension Drawings ................................................................................................................ 2-26
2.7.5 Technical specifications ........................................................................................................... 2-29
2.8 Line connection variations........................................................................................................ 2-30
2.8.1 Methods of line connection ...................................................................................................... 2-30
2.8.2 Operation of the line connection components on the supply network ..................................... 2-31
2.8.3 Operation of the line connection components via an autotransformer .................................... 2-31
2.8.4 Operation of the line connection components via an isolating transformer............................. 2-33
2.8.5 Line connection via a ground-fault circuit interrupter ............................................................... 2-35
3 Line Modules Booksize........................................................................................................................... 3-1
3.1 Introduction ................................................................................................................................ 3-1
3.2 Active Line Modules with Internal Air Cooling............................................................................ 3-3
3.2.1 Description ................................................................................................................................. 3-3
3.2.2 Safety information ...................................................................................................................... 3-3
3.2.3 Interface description................................................................................................................... 3-6
3.2.3.1 Overview .................................................................................................................................... 3-6
3.2.3.2 Connection example .................................................................................................................. 3-7
3.2.3.3 X1 line connection...................................................................................................................... 3-8
3.2.3.4 X200-X202 DRIVE-CLiQ interfaces ........................................................................................... 3-9
3.2.3.5 EP terminals X21 ....................................................................................................................... 3-9
3.2.3.6 X24 24 V terminal adapter ....................................................................................................... 3-10
3.2.3.7 Meaning of the LEDs on the active line module ...................................................................... 3-10
3.2.4 Dimension drawing................................................................................................................... 3-11
3.2.5 Installation ................................................................................................................................ 3-14
3.2.6 Electrical connection ................................................................................................................ 3-16
3.2.7 Technical specifications ........................................................................................................... 3-17
3.3 Active Line Modules with External Air Cooling......................................................................... 3-20
3.3.1 Description ............................................................................................................................... 3-20
3.3.2 Safety Information .................................................................................................................... 3-20
3.3.3 Interface description................................................................................................................. 3-23
3.3.3.1 Overview .................................................................................................................................. 3-23
3.3.3.2 Connection example ................................................................................................................ 3-24
3.3.3.3 Line connection ........................................................................................................................ 3-25
3.3.3.4 X200-X202 DRIVE-CLiQ interfaces ......................................................................................... 3-26
3.3.3.5 EP terminals X21 ..................................................................................................................... 3-26
3.3.3.6 X24 24 V terminal adapter ....................................................................................................... 3-27
3.3.3.7 Meaning of the LEDs on the active line module ...................................................................... 3-27
3.3.4 Dimension Drawings ................................................................................................................ 3-28
3.3.5 Installation ................................................................................................................................ 3-31
3.3.6 Electrical connection ................................................................................................................ 3-38
3.3.7 Technical specifications ........................................................................................................... 3-39
3.4 Smart Line Modules (5 kW and 10 kW) with internal air cooling ............................................. 3-42
3.4.1 Description ............................................................................................................................... 3-42
3.4.2 Safety Information .................................................................................................................... 3-42
3.4.3 Interface Description ................................................................................................................ 3-45

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Equipment Manual for Booksize Power Units
Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3 xi
3.4.3.1 Overview .................................................................................................................................. 3-45
3.4.3.2 Connection example ................................................................................................................ 3-46
3.4.3.3 X1 line connection.................................................................................................................... 3-47
3.4.3.4 X21 terminals: smart line module............................................................................................. 3-47
3.4.3.5 X22 terminals: smart line module............................................................................................. 3-48
3.4.3.6 X24 24 V terminal adapter ....................................................................................................... 3-48
3.4.3.7 Meaning of the LEDs on the smart line module....................................................................... 3-49
3.4.4 Dimension Drawing.................................................................................................................. 3-50
3.4.5 Installation................................................................................................................................ 3-51
3.4.6 Electrical Connection ............................................................................................................... 3-52
3.4.7 Technical Specifications .......................................................................................................... 3-53
3.5 Smart Line Modules (16 kW and 36 kW) with internal air cooling ........................................... 3-56
3.5.1 Description ............................................................................................................................... 3-56
3.5.2 Safety Information.................................................................................................................... 3-56
3.5.3 Interface description................................................................................................................. 3-59
3.5.3.1 Overview .................................................................................................................................. 3-59
3.5.3.2 Connection example ................................................................................................................ 3-61
3.5.3.3 X1 line connection.................................................................................................................... 3-62
3.5.3.4 X200-X202 DRIVE-CLiQ interfaces......................................................................................... 3-63
3.5.3.5 EP terminals X21 ..................................................................................................................... 3-63
3.5.3.6 X24 24 V terminal adapter ....................................................................................................... 3-64
3.5.3.7 Meaning of the LEDs on the Smart Line Module..................................................................... 3-64
3.5.4 Dimension Drawings ................................................................................................................ 3-65
3.5.5 Installation................................................................................................................................ 3-67
3.5.6 Electrical Connection ............................................................................................................... 3-68
3.5.7 Technical specifications ........................................................................................................... 3-69
3.6 Smart Line Modules (5 kW and 10 kW) with external air cooling ............................................ 3-72
3.6.1 Description ............................................................................................................................... 3-72
3.6.2 Safety Information.................................................................................................................... 3-72
3.6.3 Interface description................................................................................................................. 3-75
3.6.3.1 Overview .................................................................................................................................. 3-75
3.6.3.2 Connection example ................................................................................................................ 3-76
3.6.3.3 X1 line connection.................................................................................................................... 3-77
3.6.3.4 X21 terminals: smart line module............................................................................................. 3-77
3.6.3.5 X22 terminals: smart line module............................................................................................. 3-78
3.6.3.6 X24 24 V terminal adapter ....................................................................................................... 3-78
3.6.3.7 Meaning of the LEDs on the smart line module....................................................................... 3-79
3.6.4 Dimension Drawing.................................................................................................................. 3-80
3.6.5 Installation................................................................................................................................ 3-81
3.6.6 Electrical Connection ............................................................................................................... 3-87
3.6.7 Technical Specifications .......................................................................................................... 3-88
4 Motor Modules Booksize ........................................................................................................................ 4-1
4.1 Introduction ................................................................................................................................ 4-1
4.2 Motor Modules with Internal Air Cooling ....................................................................................4-3
4.2.1 Description ................................................................................................................................. 4-3
4.2.2 Safety information ...................................................................................................................... 4-3
4.2.3 Interface description................................................................................................................... 4-6
4.2.3.1 Overview .................................................................................................................................... 4-6
4.2.3.2 Connection Examples ................................................................................................................ 4-7
4.2.3.3 Motor/brake connection ............................................................................................................. 4-8
4.2.3.4 X21/X22 EP terminals/temperature sensor connection motor module.................................... 4-10
4.2.3.5 X200-X203 DRIVE-CLiQ interface........................................................................................... 4-10
4.2.3.6 Meaning of the LEDs on the motor module ............................................................................. 4-11
4.2.4 Dimension drawings................................................................................................................. 4-12

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Equipment Manual for Booksize Power Units
xii Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3
4.2.5 Installation ................................................................................................................................ 4-16
4.2.6 Electrical connection ................................................................................................................ 4-17
4.2.7 Technical specifications ........................................................................................................... 4-18
4.3 Motor Module with external air cooling .................................................................................... 4-25
4.3.1 Description ............................................................................................................................... 4-25
4.3.2 Safety Information .................................................................................................................... 4-25
4.3.3 Interface description................................................................................................................. 4-29
4.3.3.1 Overview .................................................................................................................................. 4-29
4.3.3.2 Connection Examples .............................................................................................................. 4-30
4.3.3.3 Motor/brake connection............................................................................................................ 4-31
4.3.3.4 X21/X22 EP terminals/temperature sensor connection motor module.................................... 4-33
4.3.3.5 X200-X203 DRIVE-CLiQ interface........................................................................................... 4-33
4.3.3.6 Meaning of the LEDs on the motor module ............................................................................. 4-34
4.3.4 Dimension Drawing .................................................................................................................. 4-35
4.3.5 Installation ................................................................................................................................ 4-40
4.3.6 Electrical connection ................................................................................................................ 4-47
4.3.7 Technical specifications ........................................................................................................... 4-48
5 DC link components Booksize ................................................................................................................ 5-1
5.1 Braking Module Booksize........................................................................................................... 5-1
5.1.1 Description ................................................................................................................................. 5-1
5.1.2 Safety information ...................................................................................................................... 5-2
5.1.3 Interface description................................................................................................................... 5-4
5.1.3.1 Overview .................................................................................................................................... 5-4
5.1.3.2 Connection example .................................................................................................................. 5-5
5.1.3.3 Braking resistor connection X1 .................................................................................................. 5-5
5.1.3.4 X21 digital inputs/outputs........................................................................................................... 5-6
5.1.3.5 Meaning of the LEDs on the braking module............................................................................. 5-7
5.1.4 Dimension drawing..................................................................................................................... 5-8
5.1.5 Mounting..................................................................................................................................... 5-9
5.1.6 Technical specifications ........................................................................................................... 5-10
5.2 Braking resistors ...................................................................................................................... 5-11
5.3 Capacitor Module ..................................................................................................................... 5-13
5.3.1 Description ............................................................................................................................... 5-13
5.3.2 Safety Information .................................................................................................................... 5-13
5.3.3 Interface description................................................................................................................. 5-15
5.3.3.1 Overview .................................................................................................................................. 5-15
5.3.4 Dimension Drawing .................................................................................................................. 5-16
5.3.5 Installation ................................................................................................................................ 5-17
5.3.6 Technical Specifications........................................................................................................... 5-18
5.4 Control Supply Modules........................................................................................................... 5-19
5.4.1 Description ............................................................................................................................... 5-19
5.4.2 Safety Information .................................................................................................................... 5-19
5.4.3 Interface description................................................................................................................. 5-21
5.4.3.1 Overview .................................................................................................................................. 5-21
5.4.3.2 Connection example ................................................................................................................ 5-22
5.4.3.3 Meaning of the LEDs on the control supply module ................................................................ 5-23
5.4.4 Dimension Drawing .................................................................................................................. 5-24
5.4.5 Technical Specifications........................................................................................................... 5-25
5.5 Voltage Clamping Module........................................................................................................ 5-26
5.5.1 Description ............................................................................................................................... 5-26
5.5.2 Safety information .................................................................................................................... 5-27
5.5.3 Interface Description ................................................................................................................ 5-29
5.5.3.1 Overview .................................................................................................................................. 5-29

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Equipment Manual for Booksize Power Units
Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3 xiii
5.5.3.2 X1 functional ground ................................................................................................................ 5-30
5.5.4 Dimension drawing .................................................................................................................. 5-31
5.5.5 Installation................................................................................................................................ 5-32
5.5.6 Technical specifications ........................................................................................................... 5-32
6 Motor-side power components................................................................................................................ 6-1
6.1 Motor reactors............................................................................................................................ 6-1
6.1.1 Description ................................................................................................................................. 6-1
6.1.2 Safety information ...................................................................................................................... 6-1
6.1.3 Dimension drawings................................................................................................................... 6-3
6.1.4 Technical Data ........................................................................................................................... 6-8
7 Options ................................................................................................................................................... 7-1
7.1 Shielded terminal plates............................................................................................................. 7-1
7.1.1 Description ................................................................................................................................. 7-1
7.1.2 Overview .................................................................................................................................... 7-2
7.1.3 Dimension drawings................................................................................................................... 7-4
7.1.4 Installation................................................................................................................................ 7-12
7.1.5 Electrical Connection ............................................................................................................... 7-15
7.2 DC link supply adapter............................................................................................................. 7-17
7.2.1 Description ............................................................................................................................... 7-17
7.2.2 Safety Information.................................................................................................................... 7-17
7.2.3 Interface description................................................................................................................. 7-20
7.2.3.1 Overview .................................................................................................................................. 7-20
7.2.3.2 DC link connection ................................................................................................................... 7-21
7.2.4 Dimension Drawings ................................................................................................................ 7-22
7.2.5 Installation................................................................................................................................ 7-24
7.2.6 Electrical Connection ............................................................................................................... 7-27
7.3 DC link adapter ........................................................................................................................ 7-28
7.3.1 Description ............................................................................................................................... 7-28
7.3.2 Safety Information.................................................................................................................... 7-28
7.3.3 Interface description................................................................................................................. 7-30
7.3.3.1 Overview .................................................................................................................................. 7-30
7.3.3.2 DC link connection ................................................................................................................... 7-31
7.3.4 Dimension Drawing.................................................................................................................. 7-32
7.3.5 Installation................................................................................................................................ 7-33
7.3.6 Electrical Connection ............................................................................................................... 7-35
7.4 DRIVE-CLiQ cabinet gland ...................................................................................................... 7-36
7.4.1 Description ............................................................................................................................... 7-36
7.4.2 Safety Information.................................................................................................................... 7-36
7.4.3 Interface Description ................................................................................................................ 7-37
7.4.3.1 Overview .................................................................................................................................. 7-37
7.4.4 Dimension drawing .................................................................................................................. 7-38
7.4.5 Installation................................................................................................................................ 7-40
7.4.6 Technical specifications ........................................................................................................... 7-41
7.5 DRIVE-CLiQ coupling .............................................................................................................. 7-42
7.5.1 Description ............................................................................................................................... 7-42
7.5.2 Safety Information.................................................................................................................... 7-42
7.5.3 Interface Description ................................................................................................................ 7-42
7.5.3.1 Overview .................................................................................................................................. 7-42
7.5.4 Dimension drawing .................................................................................................................. 7-43
7.5.5 Installation................................................................................................................................ 7-44
7.5.6 Technical specifications ........................................................................................................... 7-44

Table of contents
Equipment Manual for Booksize Power Units
xiv Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3
8 Cabinet Configuration and EMC Booksize.............................................................................................. 8-1
8.1 Information ................................................................................................................................. 8-1
8.1.1 General....................................................................................................................................... 8-1
8.1.2 Safety information ...................................................................................................................... 8-2
8.1.3 Directives and standards............................................................................................................ 8-2
8.2 Selection of devices required for operation of SINAMICS......................................................... 8-3
8.2.1 General....................................................................................................................................... 8-3
8.2.2 Information about line isolating devices ..................................................................................... 8-3
8.2.3 Overcurrent Protection by Means of Line Fuses or Circuit-Breakers ........................................ 8-3
8.2.4 Line contactors........................................................................................................................... 8-4
8.3 24 V DC supply voltage.............................................................................................................. 8-5
8.3.1 General....................................................................................................................................... 8-5
8.3.2 Selection of power supply units ................................................................................................. 8-6
8.3.3 Typical 24 V current consumption of the components............................................................... 8-7
8.3.4 Overcurrent protection ............................................................................................................... 8-8
8.4 Arrangement of components and devices ............................................................................... 8-12
8.4.1 General..................................................................................................................................... 8-12
8.4.2 Drive line-up ............................................................................................................................. 8-12
8.5 Information about electromagnetic compatibility (EMC) and cable routing ............................. 8-18
8.5.1 General..................................................................................................................................... 8-18
8.5.2 Cable Shielding and Routing.................................................................................................... 8-18
8.5.3 Equipotential bonding............................................................................................................... 8-21
8.6 Connection methods ................................................................................................................ 8-22
8.6.1 Spring-Loaded Terminals/Screw Terminals............................................................................. 8-22
8.6.2 Motor connector ....................................................................................................................... 8-24
8.6.3 Power connector (X1/X2)......................................................................................................... 8-26
8.6.4 24-V terminal adapter............................................................................................................... 8-28
8.7 Information about cabinet cooling ............................................................................................ 8-29
8.7.1 General..................................................................................................................................... 8-29
8.7.2 Information about ventilation.................................................................................................... 8-36
8.7.3 Power loss of components in rated operation.......................................................................... 8-38
8.7.4 Dimensioning Climate Control Equipment ............................................................................... 8-42
9 Service and Support Booksize................................................................................................................ 9-1
9.1 Technical Support ...................................................................................................................... 9-1
9.2 Replacing Fans .......................................................................................................................... 9-1
9.3 Reforming the DC link capacitors .............................................................................................. 9-3
9.4 Spare parts................................................................................................................................. 9-7
A List of Abbreviations ...............................................................................................................................A-1
A.1 List of Abbreviations...................................................................................................................A-1
B References .............................................................................................................................................B-1
B.1 References.................................................................................................................................B-1
Index................................................................................................................................................ Index-1

Equipment Manual for Booksize Power Units
Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3 1-1
System overview 1
1.1 1.1 Field of application
SINAMICS is the new range of drives from Siemens designed for mechanical and plant
engineering applications. SINAMICS offers solutions for all drive tasks:
• Simple pump and fan applications in the process industry.
• Complex individual drives in centrifuges, presses, extruders, elevators, as well as
conveyor and transport systems.
• Drive line-ups in textile, plastic film, and paper machines, as well as in rolling mill plants.
• Highly dynamic servo drives for machine tools, as well as packaging and printing
machines.
Depending on the application, the SINAMICS range offers the ideal version for any drive
task.
Figure 1-1 SINAMICS applications

System overview
1.2 Product variants
Equipment Manual for Booksize Power Units
1-2 Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3
1.2 1.2 Product variants
SINAMICS offers different versions designed to meet a range of requirements:
• SINAMICS G is designed for standard applications with asynchronous motors. These
applications have less stringent requirements regarding the dynamics and accuracy of
the motor speed.
• SINAMICS S handles complex drive tasks with synchronous/asynchronous motors and
fulfills stringent requirements regarding:
– Dynamics and accuracy
– Integration of extensive technological functions in the drive control system

System overview
1.3 Platform Concept and Totally Integrated Automation
Equipment Manual for Booksize Power Units
Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3 1-3
1.3 1.3 Platform Concept and Totally Integrated Automation
All SINAMICS versions are based on a platform concept. Joint hardware and software
components, as well as standardized tools for design, configuration, and commissioning
tasks ensure high-level integration across all components. SINAMICS handles a wide variety
of drive tasks with no system gaps. The different SINAMICS versions can be easily
combined with each other.
SINAMICS is a part of the Siemens "Totally Integrated Automation" concept. Integrated
SINAMICS systems covering configuration, data storage, and communication at automation
level, ensure low-maintenance solutions with SIMATIC, SIMOTION, and SINUMERIK.
Figure 1-2 SINAMICS as part of the Siemens modular automation system

System overview
1.4 Introduction
Equipment Manual for Booksize Power Units
1-4 Equipment Manual, (GH2), 03/2006 Edition, 6SL3097-2AC00-0BP3
1.4 1.4 Introduction
Figure 1-3 SINAMICS S120 system overview
Modular system for sophisticated drive tasks
SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and
is, therefore, designed as a modular system. Users can choose from many different
harmonized components and functions to create a solution that best meets their
requirements. SIZER, a high-performance engineering tool, makes it easier to choose and
determine the optimum drive configuration.
SINAMICS S120 is supplemented by a wide range of motors. Whether torque, synchronous
or induction motors, whether rotating or linear motors, all of these motors are optimally
supported by SINAMICS S120.