Siemens SINAMICS V90 User manual

SINAMICS V90, SIMOTICS S-1FL6
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SINAMICS/SIMOTICS
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions
Pulse train, USS/Modbus interface
09/2016
A5E
36037884-002
Preface
Fundamental safety
instructions
1
General information
2
Mounting
3
Connecting
4
Commissioning
5
Basic operator panel (BOP)
6
Control functions
7
Safety Integrated function
8
Tuning
9
Parameters
10
Diagnostics
11
Appendix
A

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E36037884-002
Ⓟ
08/2016 Subject to change
Copyright © Siemens AG 2015 - 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 09/2016, A5E36037884-002 3
Preface
Documentation components
Document
Content
Operating Instructions
(this manual)
Getting Started Describes how to install, connect, operate, and perform
basic commissioning of the SINAMICS V90 servo system.
SIMOTICS S-1FL6 Servo Motors Installation Guide Describes how to install the SMOTICS S-1FL6 servo motor
and relevant safety notices.
SINAMICS V90 Servo Drives Information Guide Describes how to find all the SINAMICS V90 documents
from the website and relevant safety notices.
SINAMICS V90 V-ASSISTANT Online Help Describes how to perform fast commissioning and diagnos-
tics for the SINAMICS V90 drives via the SINAMICS V-
ASSISTANT engineering tool.
Target group
This manual provides information about the SINAMICS V90 servo system for planners,
operators, mechanical engineers, electrical engineers, commissioning engineers, and
service engineers.
Technical support
Country
Hotline
China
[phone]
Germany
[phone]
Italy
[phone]
India
[phone]
Turkey
[phone]
Further service contact information:
Support contacts (https://support.industry.siemens.com/cs/ww/en/)
Product maintenance
The components are subject to continuous further development within the scope of product
maintenance (improvements to robustness, discontinuations of components, etc).
These further developments are "spare parts-compatible" and do not change the article
number.
In the scope of such spare parts-compatible further developments, connector positions are
sometimes changed slightly. This does not cause any problems with proper use of the
components. Please take this fact into consideration in special installation situations (e.g.
allow sufficient clearance for the cable length).

Preface
SINAMICS V90, SIMOTICS S-1FL6
4Operating Instructions, 09/2016, A5E36037884-002
Use of third-party products
This document contains recommendations relating to third-party products. Siemens accepts
the fundamental suitability of these third-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the properties of third-party products.

SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 09/2016, A5E36037884-002 5
Table of contents
Preface ................................................................................................................................................... 3
1 Fundamental safety instructions............................................................................................................ 11
1.1 General safety instructions .....................................................................................................11
1.2 Handling electrostatic sensitive devices (ESD) ......................................................................17
1.3 Industrial security ....................................................................................................................17
1.4 Residual risks of power drive systems....................................................................................19
2 General information .............................................................................................................................. 21
2.1 Deliverables ............................................................................................................................21
2.1.1 Drive components ...................................................................................................................21
2.1.2 Motor components ..................................................................................................................24
2.2 Device combination.................................................................................................................26
2.3 Product overview ....................................................................................................................28
2.4 System configuration ..............................................................................................................31
2.5 Accessories.............................................................................................................................35
2.6 Function list.............................................................................................................................45
2.7 Technical data.........................................................................................................................47
2.7.1 Technical data - servo drives..................................................................................................47
2.7.2 Technical data - servo motors ................................................................................................51
2.7.3 Technical data - cables...........................................................................................................59
2.7.4 Address of CE-authorized manufacturer ................................................................................60
3 Mounting............................................................................................................................................... 61
3.1 Mounting the drive ..................................................................................................................61
3.1.1 Mounting orientation and clearance........................................................................................62
3.1.2 Drill patterns and outline dimensions......................................................................................63
3.1.3 Mounting the drive ..................................................................................................................67
3.2 Mounting the motor .................................................................................................................68
3.2.1 Mounting orientation and dimensions .....................................................................................68
3.2.2 Mounting the motor .................................................................................................................74
4 Connecting ........................................................................................................................................... 77
4.1 System connection..................................................................................................................77
4.2 Main circuit wirings..................................................................................................................84
4.2.1 Line supply - L1, L2, L3...........................................................................................................84
4.2.2 Motor power - U, V, W ............................................................................................................86
4.3 Control/status interface - X8 ...................................................................................................88
4.3.1 Digital inputs/outputs (DIs/DOs) .............................................................................................89
4.3.1.1 DIs...........................................................................................................................................90

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4.3.1.2 DOs ........................................................................................................................................ 95
4.3.2 Pulse train inputs/encoder outputs (PTIs/PTOs) ................................................................... 97
4.3.2.1 PTIs........................................................................................................................................ 97
4.3.2.2 PTOs ...................................................................................................................................... 98
4.3.3 Analog inputs/outputs (AIs/AOs)............................................................................................ 99
4.3.3.1 AIs .......................................................................................................................................... 99
4.3.3.2 AOs ........................................................................................................................................ 99
4.3.4 Standard application wirings (factory setting) ...................................................................... 101
4.3.4.1 Pulse train input position control (PTI)................................................................................. 101
4.3.4.2 Internal position control (IPos) ............................................................................................. 102
4.3.4.3 Speed control (S) ................................................................................................................. 103
4.3.4.4 Torque control (T) ................................................................................................................ 104
4.3.5 Connection examples with PLCs ......................................................................................... 105
4.3.5.1 SIMATIC S7-200 SMART .................................................................................................... 105
4.3.5.2 SIMATIC S7-200 .................................................................................................................. 110
4.3.5.3 SIMATIC S7-1200 ................................................................................................................ 114
4.4 24 V power supply/STO ....................................................................................................... 118
4.5 Encoder interface - X9 ......................................................................................................... 119
4.6 External braking resistor - DCP, R1..................................................................................... 123
4.7 Motor holding brake ............................................................................................................. 123
4.8 RS485 interface - X12.......................................................................................................... 130
5 Commissioning ....................................................................................................................................131
5.1 General commissioning information..................................................................................... 131
5.2 Initial commissioning in JOG mode...................................................................................... 132
5.3 Commissioning in pulse train position control mode (PTI) .................................................. 134
5.4 Commissioning in internal position control mode (IPos)...................................................... 136
5.5 Commissioning in speed control mode (S) .......................................................................... 138
5.6 Commissioning in torque control mode (T).......................................................................... 139
6 Basic operator panel (BOP) .................................................................................................................141
6.1 BOP overview ...................................................................................................................... 141
6.1.1 BOP display ......................................................................................................................... 141
6.1.2 Control buttons..................................................................................................................... 144
6.2 Parameter structure ............................................................................................................. 145
6.3 Actual status display ............................................................................................................ 146
6.4 Basic operations................................................................................................................... 147
6.4.1 Editing parameters............................................................................................................... 147
6.4.2 Viewing parameters ............................................................................................................. 150
6.4.3 Searching parameters in "P ALL" menu .............................................................................. 150
6.5 Auxiliary functions ................................................................................................................ 151
6.5.1 JOG...................................................................................................................................... 151
6.5.2 Saving parameters (RAM to ROM)...................................................................................... 153
6.5.3 Setting parameters to default............................................................................................... 153
6.5.4 Transferring data (drive to SD) ............................................................................................ 154

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6.5.5 Transferring data (SD to drive) .............................................................................................155
6.5.6 Updating firmware.................................................................................................................156
6.5.7 Adjusting AI offsets ...............................................................................................................157
6.5.8 Adjusting an absolute encoder .............................................................................................158
7 Control functions................................................................................................................................. 159
7.1 Compound controls...............................................................................................................159
7.2 General functions..................................................................................................................161
7.2.1 Travel to fixed stop................................................................................................................161
7.2.2 Servo ON ..............................................................................................................................163
7.2.3 Motor direction of rotation .....................................................................................................164
7.2.4 Over-travel ............................................................................................................................165
7.2.5 Stopping method at servo OFF.............................................................................................166
7.3 Pulse train input position control (PTI)..................................................................................167
7.3.1 Sequence of SON .................................................................................................................167
7.3.2 Selecting a setpoint pulse train input channel ......................................................................168
7.3.3 Selecting a setpoint pulse train input form............................................................................168
7.3.4 In position (INP) ....................................................................................................................169
7.3.5 Smoothing function ...............................................................................................................170
7.3.6 Electronic gear ratio ..............................................................................................................170
7.3.7 Inhibiting pulse train input setpoint (P-TRG).........................................................................174
7.3.8 Speed limit ............................................................................................................................175
7.3.9 Torque limit ...........................................................................................................................176
7.3.10 Clearing droop pulses (CLR) ................................................................................................179
7.3.11 Referencing (only for absolute encoder)...............................................................................180
7.3.12 PTO function .........................................................................................................................180
7.4 Internal position control (IPos) ..............................................................................................182
7.4.1 Setting mechanical system ...................................................................................................182
7.4.2 Setting fixed position setpoint ...............................................................................................183
7.4.3 Selecting a positioning mode - absolute/incremental ...........................................................185
7.4.4 Configuring the linear/modular axis ......................................................................................186
7.4.5 Backlash compensation........................................................................................................186
7.4.6 Referencing...........................................................................................................................187
7.4.7 Software position limit...........................................................................................................195
7.4.8 Speed limit ............................................................................................................................196
7.4.9 Torque limit ...........................................................................................................................196
7.4.10 Selecting a fixed position setpoint and starting positioning ..................................................196
7.5 Speed control (S) ..................................................................................................................198
7.5.1 Configuring speed setpoint ...................................................................................................198
7.5.1.1 Speed control with external analog speed setpoint ..............................................................199
7.5.1.2 Speed control with fixed speed setpoint ...............................................................................200
7.5.2 Direction and stop.................................................................................................................200
7.5.3 Speed limit ............................................................................................................................201
7.5.4 Torque limit ...........................................................................................................................201
7.5.5 Zero speed clamp .................................................................................................................201
7.5.6 Ramp-function generator ......................................................................................................202
7.6 Torque control (T) .................................................................................................................203
7.6.1 300% overload capacity........................................................................................................203
7.6.2 Torque setpoint .....................................................................................................................204
7.6.2.1 Torque control with external analog torque setpoint.............................................................204

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8Operating Instructions, 09/2016, A5E36037884-002
7.6.2.2 Torque control with fixed torque setpoint............................................................................. 205
7.6.3 Direction and stop ................................................................................................................ 206
7.6.4 Speed limit ........................................................................................................................... 206
7.7 Communicating with the PLC............................................................................................... 206
7.7.1 USS communication ............................................................................................................ 206
7.7.2 Modbus communication ....................................................................................................... 208
7.7.2.1 Overview .............................................................................................................................. 208
7.7.2.2 Cyclic communication .......................................................................................................... 214
7.7.2.3 Acyclic communication......................................................................................................... 224
7.8 Absolute position system ..................................................................................................... 233
7.8.1 Overview .............................................................................................................................. 233
7.8.2 Transmitting sequence for the absolute position data ......................................................... 234
8 Safety Integrated function ....................................................................................................................237
8.1 Standards and regulations ................................................................................................... 237
8.1.1 General information ............................................................................................................. 237
8.1.1.1 Aims ..................................................................................................................................... 237
8.1.1.2 Functional safety .................................................................................................................. 238
8.1.2 Safety of machinery in Europe............................................................................................. 238
8.1.2.1 Machinery Directive ............................................................................................................. 238
8.1.2.2 Harmonized European Standards........................................................................................ 239
8.1.2.3 Standards for implementing safety-related controllers ........................................................ 240
8.1.2.4 DIN EN ISO 13849-1 (replaces EN 954-1) .......................................................................... 241
8.1.2.5 EN 62061 ............................................................................................................................. 242
8.1.2.6 Series of standards EN 61508 (VDE 0803) ......................................................................... 244
8.1.2.7 Risk analysis/assessment.................................................................................................... 244
8.1.2.8 Risk reduction ...................................................................................................................... 246
8.1.2.9 Residual risk......................................................................................................................... 246
8.1.3 Machine safety in the USA................................................................................................... 246
8.1.3.1 Minimum requirements of the OSHA ................................................................................... 246
8.1.3.2 NRTL listing.......................................................................................................................... 247
8.1.3.3 NFPA 79............................................................................................................................... 247
8.1.3.4 ANSI B11 ............................................................................................................................. 248
8.1.4 Machine safety in Japan ...................................................................................................... 249
8.1.5 Equipment regulations ......................................................................................................... 249
8.2 General information about SINAMICS Safety Integrated .................................................... 250
8.3 System features ................................................................................................................... 250
8.3.1 STO functional safety data................................................................................................... 250
8.3.2 Certification .......................................................................................................................... 250
8.3.3 Safety instructions................................................................................................................ 251
8.3.4 Probability of failure of the safety function ........................................................................... 252
8.3.5 Response time ..................................................................................................................... 252
8.3.6 Residual risk......................................................................................................................... 253
8.4 Safety Integrated basic functions......................................................................................... 253
8.4.1 Safe Torque Off (STO)......................................................................................................... 253
8.4.2 Forced dormant error detection ........................................................................................... 255
9 Tuning .................................................................................................................................................257
9.1 Controller overview .............................................................................................................. 257

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Operating Instructions, 09/2016, A5E36037884-002 9
9.2 Tuning mode .........................................................................................................................259
9.3 One-button auto tuning .........................................................................................................260
9.4 Real-time auto tuning............................................................................................................265
9.5 Manual tuning .......................................................................................................................268
9.6 Resonance suppression .......................................................................................................270
9.7 Low frequency vibration suppression ...................................................................................273
9.8 Gain switching.......................................................................................................................274
9.8.1 Gain switching using an external digital input signal (G-CHANGE) .....................................275
9.8.2 Gain switching using position deviation ................................................................................276
9.8.3 Gain switching using position setpoint frequency.................................................................276
9.8.4 Gain switching using actual speed .......................................................................................277
9.9 PI/P switching .......................................................................................................................278
9.9.1 PI/P switching using torque setpoint.....................................................................................280
9.9.2 PI/P switching using an external digital input signal (G-CHANGE) ......................................280
9.9.3 PI/P switching using speed setpoint .....................................................................................281
9.9.4 PI/P switching using acceleration setpoint ...........................................................................282
9.9.5 PI/P switching using pulse deviation.....................................................................................283
10 Parameters ......................................................................................................................................... 285
10.1 Overview ...............................................................................................................................285
10.2 Parameter list........................................................................................................................286
11 Diagnostics ......................................................................................................................................... 325
11.1 Overview ...............................................................................................................................325
11.2 List of faults and alarms ........................................................................................................329
A Appendix............................................................................................................................................. 349
A.1 Assembly of cable terminals on the drive side .....................................................................349
A.2 Assembly of cable connectors on the motor side .................................................................352
A.3 Motor selection......................................................................................................................356
A.3.1 Selection procedure ..............................................................................................................356
A.3.2 Parameter description...........................................................................................................357
A.3.3 Selection examples...............................................................................................................359
A.4 Replacing fans ......................................................................................................................360
Index................................................................................................................................................... 361

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SINAMICS V90, SIMOTICS S-1FL6
10 Operating Instructions, 09/2016, A5E36037884-002

SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 09/2016, A5E36037884-002 11
Fundamental safety instructions
1
1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check whether the existing auxiliary supply circuits are de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Fundamental safety instructions
1.1 General safety instructions
SINAMICS V90, SIMOTICS S-1FL6
12 Operating Instructions, 09/2016, A5E36037884-002
WARNING
Danger to life when live parts are touched on damaged motors/devices
Improper handling of motors/devices can damage them.
For damaged motors/devices, hazardous voltages can be present at the enclosure or at
exposed components.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged motors/devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the cores of cables that are not used at one
end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.
NOTICE
Material damage due to loose power connections
Insufficient tightening torques or vibrations can result in loose electrical connections. This
can result in damage due to fire, device defects or malfunctions.
•Tighten all power connections with the specified tightening torques, e.g. line supply
connection, motor connection, DC link connections.
•Check all power connections at regular intervals. This applies in particular after
transport.

Fundamental safety instructions
1.1 General safety instructions
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 09/2016, A5E36037884-002 13
WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
•Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire is prevented.
•Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
•Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
•Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.

Fundamental safety instructions
1.1 General safety instructions
SINAMICS V90, SIMOTICS S-1FL6
14 Operating Instructions, 09/2016, A5E36037884-002
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety n
otices in the
Safety Integrated manuals.

Fundamental safety instructions
1.1 General safety instructions
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 09/2016, A5E36037884-002 15
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
•Protect the parameterization (parameter assignments) against unauthorized access.
•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).
WARNING
Danger to life from permanent magnet fields
Even when switched off, electric motors with permanent magnets represent a potential risk
for persons with heart pacemakers or implants if they are close to converters/motors.
•If you are such a person (with heart pacemaker or implant) then keep a minimum
distance of 2 m.
•When transporting or storing permanent magnet motors always use the original packing
materials with the warning labels attached.
•Clearly mark the storage locations with the appropriate warning labels.
•IATA regulations must be observed when transported by air.
WARNING
Injury caused by moving parts or those that are flung out
Touching moving motor parts or drive output elements and loose motor parts that are flung
out (e.g. feather keys) in operation can result in severe injury or death.
•Remove any loose parts or secure them so that they cannot be flung out.
•Do not touch any moving parts.
•Safeguard all moving parts using the appropriate safety guards.
WARNING
Danger to life due to fire if overheating occurs because of insufficient cooling
Inadequate cooling can cause overheating resulting in death or severe injury as a result of
smoke and fire. This can also result in increased failures and reduced service lives of
motors.
•Comply with the specified coolant requirements for the motor.

Fundamental safety instructions
1.1 General safety instructions
SINAMICS V90, SIMOTICS S-1FL6
16 Operating Instructions, 09/2016, A5E36037884-002
WARNING
Danger to life due to fire as a result of overheating caused by incorrect operation
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high
temperatures destroy motor components and result in increased failures as well as shorter
service lives of motors.
•Operate the motor according to the relevant specifications.
•Only operate the motors in conjunction with effective temperature monitoring.
•Immediately switch off the motor if excessively high temperatures occur.
CAUTION
Risk of injury due to touching hot surfaces
In operation, the motor can reach high temperatures, which can cause burns if touched.
•Mount the motor so that it is not accessible in operation.
When maintenance is required
•allow the motor to cool down before starting any work.
•Use the appropriate personnel protection equipment, e.g. gloves.
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
•Ensure that the persons involved are the necessary distance away (minimum 2 m).

Fundamental safety instructions
1.2 Handling electrostatic sensitive devices (ESD)
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 09/2016, A5E36037884-002 17
1.2
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
1.3
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security funct
ions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Si
emens recommends strongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holist
ic,
state
-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit this address
(
http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product
-specific
newsletter. For more information, visit this address (
http://support.automation.siemens.com
).

Fundamental safety instructions
1.3 Industrial security
SINAMICS V90, SIMOTICS S-1FL6
18 Operating Instructions, 09/2016, A5E36037884-002
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
•Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.automation.siemens.com).
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
•Make sure that you include all installed products into the holistic industrial security
concept.
WARNING
Danger to life due to software manipulation when using exchangeable storage media
Storing files onto exchangeable storage media amounts to an increased risk of infection,
e.g. with viruses and malware. As a result of incorrect parameterization, machines can
malfunction, which in turn can lead to injuries or death.
•Protect files stored on exchangeable storage media from malicious software by taking
suitable protection measures, e.g. virus scanners.

Fundamental safety instructions
1.4 Residual risks of power drive systems
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 09/2016, A5E36037884-002 19
1.4
Residual risks of power drive systems
When assessing the machine- or system-related risk in accordance with the respective local
regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer
must take into account the following residual risks emanating from the control and drive
components of a drive system:
1. Unintentional movements of driven machine or system components during
commissioning, operation, maintenance, and repairs caused by, for example,
–Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
–Response times of the control system and of the drive
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–Parameterization, programming, cabling, and installation errors
–Use of wireless devices/mobile phones in the immediate vicinity of electronic
components
–External influences/damage
–X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as emissions of light, noise,
particles, gases, etc., can occur inside and outside the components under fault conditions
caused by, for example:
–Component failure
–Software errors
–Operation and/or environmental conditions outside the specification
–External influences/damage
3. Hazardous shock voltages caused by, for example:
–Component failure
–Influence during electrostatic charging
–Induction of voltages in moving motors
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
For more information about the residual risks of the drive system components, see the
relevant sections in the technical user documentation.

Fundamental safety instructions
1.4 Residual risks of power drive systems
SINAMICS V90, SIMOTICS S-1FL6
20 Operating Instructions, 09/2016, A5E36037884-002