Siemens SINAMICS V90 User manual

SINAMICS V90, SIMOTICS S-1FL6
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SINAMICS/SIMOTICS
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions
07/2015
6SL3298
-0AV60-0BP0
Preface
Safety instructions
1
General information
2
Mounting
3
Connecting
4
Commissioning
5
Basic operator panel (BOP)
6
Control functions
7
Safety Integrated function
8
Tuning
9
Parameters
10
Diagnostics
11
Appendix
A

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6SL3298-0AV60-0BP0
Ⓟ
07/2015 Subject to change
Copyright © Siemens AG 2013 - 2015.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0 3
Preface
Documentation components
Document
Content
Operating Instructions
(this manual)
Getting Started Describes how to install, connect, operate, and perform
basic commissioning of the SINAMICS V90 servo system.
SIMOTICS S-1FL6 Servo Motors Installation Guide Describes how to install the SMOTICS S-1FL6 servo motor
and relevant safety notices.
Target group
This manual provides information about the SINAMICS V90 servo system for planners,
operators, mechanical engineers, electrical engineers, commissioning engineers, and
service engineers.
Technical support
Country
Hotline
China
[phone]
Germany
[phone]
Italy
[phone]
India
[phone]
Turkey
[phone]
Further service contact information:
Support contacts (http://support.automation.siemens.com/WW/view/en/16604999)

Preface
SINAMICS V90, SIMOTICS S-1FL6
4Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0

SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0 5
Table of contents
Preface ................................................................................................................................................... 3
1 Safety instructions................................................................................................................................. 11
1.1 Fundamental safety instructions .............................................................................................11
1.1.1 General safety instructions .....................................................................................................11
1.1.2 Safety instructions for electromagnetic fields (EMF) ..............................................................15
1.1.3 Handling electrostatic sensitive devices (ESD) ......................................................................15
1.1.4 Industrial security ....................................................................................................................16
1.1.5 Residual risks of power drive systems....................................................................................16
1.2 Additional safety instructions ..................................................................................................18
1.2.1 Residual risks during the operation of electric motors............................................................25
2 General information .............................................................................................................................. 27
2.1 Deliverables ............................................................................................................................27
2.1.1 Drive components ...................................................................................................................27
2.1.2 Motor components ..................................................................................................................29
2.2 Device combination.................................................................................................................31
2.3 Product overview ....................................................................................................................32
2.4 System configuration ..............................................................................................................34
2.5 Accessories.............................................................................................................................35
2.6 Function list.............................................................................................................................41
2.7 Technical data.........................................................................................................................43
2.7.1 Technical data - servo drives..................................................................................................43
2.7.2 Technical data - servo motors ................................................................................................46
2.7.3 Technical data - cables...........................................................................................................51
3 Mounting............................................................................................................................................... 53
3.1 Mounting the drive ..................................................................................................................53
3.1.1 Mounting orientation and clearance........................................................................................53
3.1.2 Drill patterns and outline dimensions......................................................................................54
3.1.3 Mounting the drive ..................................................................................................................56
3.2 Mounting the motor .................................................................................................................57
3.2.1 Mounting orientation and dimensions .....................................................................................57
3.2.2 Mounting the motor .................................................................................................................60
4 Connecting ........................................................................................................................................... 63
4.1 System connection..................................................................................................................63
4.2 Main circuit wirings..................................................................................................................65
4.2.1 Line supply - L1, L2, L3...........................................................................................................65
4.2.2 Motor power - U, V, W ............................................................................................................66
4.3 Control/Status interface - X8...................................................................................................67

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4.3.1 Digital inputs/outputs (DIs/DOs)............................................................................................. 69
4.3.1.1 DIs.......................................................................................................................................... 70
4.3.1.2 DOs ........................................................................................................................................ 74
4.3.2 Pulse train inputs/encoder outputs (PTIs/PTOs) ................................................................... 77
4.3.2.1 PTIs........................................................................................................................................ 77
4.3.2.2 PTOs ...................................................................................................................................... 78
4.3.3 Analog inputs/outputs (AIs/AOs)............................................................................................ 78
4.3.3.1 AIs .......................................................................................................................................... 78
4.3.3.2 AOs ........................................................................................................................................ 79
4.3.4 Standard application wirings (factory setting) ........................................................................ 81
4.3.4.1 Pulse train input position control (PTI)................................................................................... 81
4.3.4.2 Internal position control (IPos) ............................................................................................... 83
4.3.4.3 Speed control (S) ................................................................................................................... 85
4.3.4.4 Torque control (T) .................................................................................................................. 87
4.3.5 Connection examples with PLCs ........................................................................................... 89
4.3.5.1 SIMATIC S7-200 SMART ...................................................................................................... 89
4.3.5.2 SIMATIC S7-200 .................................................................................................................... 93
4.3.5.3 SIMATIC S7-1200 .................................................................................................................. 97
4.4 24V power supply/STO - X6 ................................................................................................ 101
4.5 Encoder interface - X9 ......................................................................................................... 102
4.6 External braking resistor - DCP, R1..................................................................................... 105
4.7 Motor holding brake - X7...................................................................................................... 105
4.8 RS485 interface - X12.......................................................................................................... 106
5 Commissioning ....................................................................................................................................107
5.1 Initial commissioning in JOG mode...................................................................................... 108
5.2 Commissioning in pulse train position control mode (PTI) .................................................. 110
5.3 Commissioning in internal position control mode (IPos)...................................................... 112
5.4 Commissioning in speed control mode (S) .......................................................................... 114
5.5 Commissioning in torque control mode (T).......................................................................... 115
6 Basic operator panel (BOP) .................................................................................................................117
6.1 BOP overview ...................................................................................................................... 117
6.1.1 BOP display ......................................................................................................................... 118
6.1.2 Control buttons..................................................................................................................... 120
6.2 Parameter structure ............................................................................................................. 121
6.3 Actual status display ............................................................................................................ 122
6.4 Basic operations................................................................................................................... 123
6.4.1 Editing parameters............................................................................................................... 124
6.4.2 Viewing parameters ............................................................................................................. 126
6.4.3 Searching parameters in "P ALL" menu .............................................................................. 126
6.5 Auxiliary functions ................................................................................................................ 127
6.5.1 Jog ....................................................................................................................................... 128
6.5.2 Saving parameters (RAM to ROM)...................................................................................... 129
6.5.3 Setting parameters to default............................................................................................... 129
6.5.4 Transferring data (drive to SD) ............................................................................................ 130

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6.5.5 Transferring data (SD to drive) .............................................................................................131
6.5.6 Updating firmware.................................................................................................................131
6.5.7 Adjusting AI offsets ...............................................................................................................132
6.5.8 Adjusting an absolute encoder .............................................................................................134
7 Control functions................................................................................................................................. 135
7.1 Compound controls...............................................................................................................135
7.2 General functions..................................................................................................................136
7.2.1 Servo ON ..............................................................................................................................136
7.2.2 Direction of motor rotation ....................................................................................................137
7.2.3 Over-travel ............................................................................................................................138
7.2.4 Motor holding brake ..............................................................................................................140
7.2.5 Stopping method at servo OFF.............................................................................................142
7.3 Pulse train input position control (PTI)..................................................................................143
7.3.1 Sequence of SON.................................................................................................................143
7.3.2 Selecting a setpoint pulse train input channel ......................................................................143
7.3.3 Selecting a setpoint pulse train input form............................................................................144
7.3.4 In position (INP) ....................................................................................................................144
7.3.5 Smoothing function ...............................................................................................................145
7.3.6 Electronic gear ratio ..............................................................................................................145
7.3.7 Inhibiting pulse train input setpoint (P-TRG).........................................................................149
7.3.8 Speed limit ............................................................................................................................150
7.3.9 Torque limit ...........................................................................................................................151
7.3.10 Clearing droop pulses (CLR) ................................................................................................154
7.3.11 Referencing (only for absolute encoder)...............................................................................155
7.3.12 PTO function .........................................................................................................................155
7.4 Internal position control (IPos) ..............................................................................................157
7.4.1 Setting mechanical system ...................................................................................................157
7.4.2 Setting fixed position setpoint ...............................................................................................158
7.4.3 Selecting a positioning mode - absolute/incremental ...........................................................160
7.4.4 Configuring linear/modular axis ............................................................................................161
7.4.5 Backlash compensation........................................................................................................161
7.4.6 Referencing...........................................................................................................................162
7.4.7 Software position limit...........................................................................................................171
7.4.8 Speed limit ............................................................................................................................171
7.4.9 Torque limit ...........................................................................................................................171
7.4.10 Selecting a fixed position setpoint and starting positioning ..................................................171
7.5 Speed control (S) ..................................................................................................................174
7.5.1 Configuring speed setpoint ...................................................................................................174
7.5.1.1 Speed control with external analog speed setpoint ..............................................................174
7.5.1.2 Speed control with fixed speed setpoint ...............................................................................175
7.5.2 Direction and stop.................................................................................................................176
7.5.3 Speed limit ............................................................................................................................176
7.5.4 Torque limit ...........................................................................................................................176
7.5.5 Zero speed clamp .................................................................................................................177
7.5.6 Ramp-function generator ......................................................................................................178
7.6 Torque control (T) .................................................................................................................179
7.6.1 300% overload capacity........................................................................................................179
7.6.2 Torque setpoint .....................................................................................................................180
7.6.2.1 Torque control with external analog torque setpoint.............................................................180

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7.6.2.2 Torque control with fixed torque setpoint............................................................................. 181
7.6.3 Direction and stop ................................................................................................................ 182
7.6.4 Speed limit ........................................................................................................................... 182
7.7 Communicating with the PLC............................................................................................... 182
7.7.1 USS communication ............................................................................................................ 182
7.7.2 Modbus communication ....................................................................................................... 185
7.8 Absolute position system ..................................................................................................... 197
7.8.1 Transmitting sequence for the absolute position data ......................................................... 198
8 Safety Integrated function ....................................................................................................................201
8.1 Standards and regulations ................................................................................................... 201
8.1.1 General information ............................................................................................................. 201
8.1.1.1 Aims ..................................................................................................................................... 201
8.1.1.2 Functional safety .................................................................................................................. 202
8.1.2 Safety of machinery in Europe............................................................................................. 202
8.1.2.1 Machinery Directive ............................................................................................................. 203
8.1.2.2 Harmonized European Standards........................................................................................ 203
8.1.2.3 Standards for implementing safety-related controllers ........................................................ 205
8.1.2.4 DIN EN ISO 13849-1 (replaces EN 954-1) .......................................................................... 206
8.1.2.5 EN 62061 ............................................................................................................................. 207
8.1.2.6 Series of standards EN 61508 (VDE 0803) ......................................................................... 208
8.1.2.7 Risk analysis/assessment.................................................................................................... 209
8.1.2.8 Risk reduction ...................................................................................................................... 210
8.1.2.9 Residual risk......................................................................................................................... 211
8.1.3 Machine safety in the USA................................................................................................... 211
8.1.3.1 Minimum requirements of the OSHA ................................................................................... 211
8.1.3.2 NRTL listing.......................................................................................................................... 212
8.1.3.3 NFPA 79............................................................................................................................... 212
8.1.3.4 ANSI B11 ............................................................................................................................. 213
8.1.4 Machine safety in Japan ...................................................................................................... 214
8.1.5 Equipment regulations ......................................................................................................... 214
8.2 General information about SINAMICS Safety Integrated .................................................... 214
8.3 System features ................................................................................................................... 215
8.3.1 STO functional safety data................................................................................................... 215
8.3.2 Certification .......................................................................................................................... 215
8.3.3 Safety instructions................................................................................................................ 215
8.3.4 Probability of failure of the safety function ........................................................................... 217
8.3.5 Response time ..................................................................................................................... 217
8.3.6 Residual risk......................................................................................................................... 218
8.4 Safety Integrated basic functions......................................................................................... 218
8.4.1 Safe Torque Off (STO)......................................................................................................... 218
8.4.2 Forced dormant error detection ........................................................................................... 221
9 Tuning .................................................................................................................................................223
9.1 Controller overview .............................................................................................................. 223
9.2 Tuning mode ........................................................................................................................ 225
9.3 One-button auto tuning ........................................................................................................ 226
9.4 Real-time auto tuning........................................................................................................... 232

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9.5 Manual tuning .......................................................................................................................236
9.6 Resonance suppression .......................................................................................................238
9.7 Low frequency vibration suppression ...................................................................................241
9.8 Gain switching.......................................................................................................................242
9.8.1 Gain switching using an external digital input signal (G-CHANGE) .....................................243
9.8.2 Gain switching using position deviation ................................................................................244
9.8.3 Gain switching using position setpoint frequency.................................................................244
9.8.4 Gain switching using actual speed .......................................................................................245
9.9 PI/P switching .......................................................................................................................246
9.9.1 PI/P switching using torque setpoint.....................................................................................248
9.9.2 PI/P switching using an external digital input signal (G-CHANGE) ......................................248
9.9.3 PI/P switching using speed setpoint .....................................................................................249
9.9.4 PI/P switching using acceleration setpoint ...........................................................................250
9.9.5 PI/P switching using pulse deviation.....................................................................................251
10 Parameters ......................................................................................................................................... 253
10.1 Overview ...............................................................................................................................253
10.2 Parameter list........................................................................................................................255
11 Diagnostics ......................................................................................................................................... 291
11.1 Overview ...............................................................................................................................291
11.2 List of faults and alarms ........................................................................................................296
A Appendix............................................................................................................................................. 313
A.1 Order numbers......................................................................................................................313
A.2 Assembly of cable connectors on the motor side .................................................................316
A.3 Assembly of cable terminals on the drive side .....................................................................318
A.4 Motor selection......................................................................................................................321
A.4.1 Selection procedure ..............................................................................................................321
A.4.2 Parameter description...........................................................................................................322
A.4.3 Selection examples...............................................................................................................324
A.5 Replacing fans ......................................................................................................................325
Index................................................................................................................................................... 327

Table of contents
SINAMICS V90, SIMOTICS S-1FL6
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SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0 11
Safety instructions
1
1.1
Fundamental safety instructions
1.1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check whether the existing auxiliary supply circuits are de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Safety instructions
1.1 Fundamental safety instructions
SINAMICS V90, SIMOTICS S-1FL6
12 Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0
WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
•Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire is prevented.
•Ensure that smoke can only escape via controlled and monitored paths.

Safety instructions
1.1 Fundamental safety instructions
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0 13
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the
functional safety of machines therefore putting people at risk or causing material damage.
•Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
•Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.

Safety instructions
1.1 Fundamental safety instructions
SINAMICS V90, SIMOTICS S-1FL6
14 Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
•Protect the parameterization (parameter assignments) against unauthorized access.
•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).

Safety instructions
1.1 Fundamental safety instructions
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0 15
1.1.2
Safety instructions for electromagnetic fields (EMF)
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
•Ensure that the persons involved are the necessary distance away (minimum 2 m).
1.1.3
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

Safety instructions
1.1 Fundamental safety instructions
SINAMICS V90, SIMOTICS S-1FL6
16 Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0
1.1.4
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support th
e
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends str
ongly
that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state
-of-the-art industrial security concept. Third-party products that may be in use should
also be considered. For more information about industrial security, visit this address
(
http://www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product
-specific
newsletter. For more information, visit this address (
http://support.automation.siemens.com
).
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries
and/or material damage.
•Keep the software up to date.
You will find relevant information and newsletters at this address
(http://support.automation.siemens.com).
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
You will find further information at this address
(http://www.siemens.com/industrialsecurity).
•Make sure that you include all installed products into the holistic industrial security
concept.
1.1.5
Residual risks of power drive systems
The control and drive components of a drive system are approved for industrial and
commercial use in industrial line supplies. Their use in public line supplies requires a
different configuration and/or additional measures.
These components may only be operated in closed housings or in higher-level control
cabinets with protective covers that are closed, and when all of the protective devices are
used.

Safety instructions
1.1 Fundamental safety instructions
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0 17
These components may only be handled by qualified and trained technical personnel who
are knowledgeable and observe all of the safety instructions on the components and in the
associated technical user documentation.
When assessing the machine's risk in accordance with the respective local regulations (e.g.,
EC Machinery Directive), the machine manufacturer must take into account the following
residual risks emanating from the control and drive components of a drive system:
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example,
–Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
–Response times of the control system and of the drive
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–Parameterization, programming, cabling, and installation errors
–Use of wireless devices/mobile phones in the immediate vicinity of the control system
–External influences/damage
2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as
emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,
e.g.:
–Component failure
–Software errors
–Operation and/or environmental conditions outside the specification
–External influences/damage
Inverters of the Open Type/IP20 degree of protection must be installed in a metal control
cabinet (or protected by another equivalent measure) such that contact with fire inside
and outside the inverter is not possible.
3. Hazardous shock voltages caused by, for example,
–Component failure
–Influence during electrostatic charging
–Induction of voltages in moving motors
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly

Safety instructions
1.2 Additional safety instructions
SINAMICS V90, SIMOTICS S-1FL6
18 Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0
Note
The components must be protected against conductive contamination (e.g. by installing them
in a control
cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).
Assuming that conductive contamination at the installation site can definitely be excluded, a
lower degree of cabinet protection may be permitted.
For more information about residual risks of the components in a drive system, see the
relevant sections in the technical user documentation.
1.2
Additional safety instructions
WARNING
Danger to life from permanent magnet fields
Even when switched off, electric motors with permanent magnets represent a potential risk
for persons with heart pacemakers or implants if they are close to converters/motors.
•If you are such a person (with heart pacemaker or implant) then keep a minimum
distance of 2 m.
•When transporting or storing permanent magnet motors always use the original packing
materials with the warning labels attached.
•Clearly mark the storage locations with the appropriate warning labels.
•IATA regulations must be observed when transported by air.
WARNING
Injury caused by moving parts or those that are flung out
Touching moving motor parts or drive output elements and loose motor parts that are flung
out (e.g. feather keys) in operation can result in severe injury or death.
•Remove any loose parts or secure them so that they cannot be flung out.
•Do not touch any moving parts.
•Safeguard all moving parts using the appropriate safety guards.
WARNING
Danger to life due to fire if overheating occurs because of insufficient cooling
Inadequate cooling can cause overheating resulting in death or severe injury as a result of
smoke and fire. This can also result in increased failures and reduced service lives of
motors.
•Comply with the specified coolant requirements for the motor.

Safety instructions
1.2 Additional safety instructions
SINAMICS V90, SIMOTICS S-1FL6
Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0 19
WARNING
Danger to life due to fire as a result of overheating caused by incorrect operation
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high
temperatures destroy motor components and result in increased failures as well as shorter
service lives of motors.
•Operate the motor according to the relevant specifications.
•Only operate the motors in conjunction with effective temperature monitoring.
•Immediately switch off the motor if excessively high temperatures occur.
CAUTION
Risk of injury due to touching hot surfaces
In operation, the motor can reach high temperatures, which can cause burns if touched.
•Mount the motor so that it is not accessible in operation.
When maintenance is required
•allow the motor to cool down before starting any work.
•Use the appropriate personnel protection equipment, e.g. gloves.
Delivery check
Note
Intact deliverables
Deliverables received must be intact. It's not permissible to put a damaged unit into use.
Transport and storage
NOTICE
Property loss
Notify Siemens service personnel immediately of any damage discovered after delivery. If
the equipment is put into storage, keep it in a dry, dust-free, and low-vibration environment.
The storage temperature ranges from -40 °C to +70 °C.
Otherwise you will suffer property loss.

Safety instructions
1.2 Additional safety instructions
SINAMICS V90, SIMOTICS S-1FL6
20 Operating Instructions, 07/2015, 6SL3298-0AV60-0BP0
Mechanical installation
WARNING
Death or severe personal injury from harsh installation environment
A harsh installation environment will jeopardize personal safety and equipment. Therefore,
•Do not install the drive and the motor in an area subject to inflammables or
combustibles, water or corrosion hazards.
•Do not install the drive and the motor in an area where it is likely to be exposed to
constant vibrations or physical shocks.
•Do not keep the drive exposed to strong electro-magnetic interference.
•Make sure that no foreign body (e.g., chips of wood or metal, dust, paper, etc.) can be
seen inside the drive or on the heat sink of the drive.
•Make sure that the drive is installed in an electrical cabinet with an adequate degree of
protection.
Note
Mounting clearance
To guarantee good heat dissipation and ease of cabling, keep sufficient clearance between
drives, one drive and
another device/inner wall of the cabinet.
Note
Screw tightening
Make sure you fix the screw to the terminal door of the drive after you have completed the
installation work.
Electrical installation
DANGER
Death or severe personal injury from electrical shock
The earth leakage current for the drive can be greater than AC 3.5 mA, which may cause
death or severe personal injury due to electrical shock.
A fixed earth connection is required to eliminate the dangerous leakage current. In addition,
the minimum size of the protective earth conductor shall comply with the local safety
regulations for high leakage current equipment.