Siemens 1FT6031-4AK71-4AH0-Z User manual

RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
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Poland
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1FT6031-4AK71-4AH0-Z
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Foreword
Motor Description
1
Electrical Connections
2
Technical Data and Speed-
Torque Diagrams
3
Motor Components (Options)
4
Dimension Drawings
5
Appendix
A
SINAMICS
1FT6 Synchronous Motors
Configuration Manual
(PFT6), Edition 12.2004
6SN1197-0AD12-0BP0

Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring to property damage only have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in
connection with devices or components from other manufacturers which have been approved or recommended
by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Copyright Siemens AG 2004. All rights reserved.
The distribution and duplication of this document or the utilization and transmission of its
contents are not permitted without express written permission. Offenders will be liable for
damages. All rights, including rights created by patent grant or registration of a utility
model or design, are reserved.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the
hardware and software described. Since variance cannot be precluded entirely, we cannot
guarantee full consistency. However, the information in this publication is reviewed
regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Automation and Drives
Postfach 4848, 90327 Nuremberg, Germany
Siemens AG 2005
Technical data subject to change
Siemens Aktiengesellschaft 6SN1197-0AD12-0BP0

Designation of the documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in the ”Remarks” column:
A New documentation
B Unrevised reprint with new Order No.
C Revised edition with new status
If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on
that page.
Edition Order No. for 1FT6 Remarks
12.04 6SN1197-0AD12-0BP0 A
Trademarks
SINAMICS®, SIMOTION®, SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK®, SIMODRIVE®, SIMOVERT
MASTERDRIVES® and MOTION-CONNECT® are registered trademarks of Siemens AG. Other names in this publication might
be trademarks whose use by a third party for his own purposes may violate the rights of the registered holder.
Further information is available on the Internet under:
http://www.siemens.com/motioncontrol
This publication was produced with SIPS+
© Siemens AG 2004. All rights reserved.
The control system may support functions that are not described in
this documentation. However, no claim can be made regarding the
availability of these functions when the equipment is first supplied or
in the event of servicing.
We have checked that the contents of this document correspond to
the hardware and software described. Nonetheless, differences might
exist and therefore we cannot guarantee that they are completely identical.
The information given in this publication is reviewed at regular intervals
and any corrections that might be necessary are made in the subsequent
printings. Suggestions for improvement are also welcome.
We reserve the right to make technical changes.
Order No. 6SN1197-0AD07-0BP2
Printed in the Federal Republic of Germany
Siemens–Aktiengesellschaft

Foreword
Information on the documentation
This document is part of the Technical Customer Documentation which has been developed
for the SINAMICS S120 system. All of the documents are available individually. The
documentation list, which includes all Advertising Brochures, Catalogs, Overviews, Short
Descriptions, Operating Instructions and Technical Descriptions with Order No., ordering
address and price can be obtained from your local Siemens office.
This document does not purport to cover all details or variations in equipment, nor to provide
for every possible contingency to be met in connection with installation, operation or
maintenance.
We would also like to point-out that the contents of this document are neither part of nor
modify any prior or existing agreement, commitment or contractual relationship. The sales
contract contains the entire obligations of Siemens. The warranty contained in the contract
between the parties is the sole warranty of Siemens. Any statements contained herein
neither create new warranties nor modify the existing warranty.
Structure of the documentation for 1FK and 1FT motors
Table 1 Configuration Manual, individual sections
Title Order No. (MLFB) Language
Synchronous Motors, General Section for
SIMODRIVE, SIMOVERT MASTERDRIVES
and SINAMICS S120
6SN1197–0AD07–0AP German
Synchronous Motors, 1FK7 Motor Section
for SINAMICS S120
6SN1197–0AD16–0AP German
Synchronous Motors, 1FT6 Motor Section
for SINAMICS S120
6SN1197–0AD12–0AP German
1FT6 synchronous motors
Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0 iii

Foreword
Hotline
If you have any questions, please contact the following Hotline:
A&D Technical Support Phone: [phone]
Fax: [phone]
http://www.siemens.de/automation/support-request
If you have any questions regarding the documentation (suggestions, corrections) then
please send a fax to the following number:
[phone]
Fax form: Refer to the response sheet at the end of the document
1FT6 synchronous motors
iv Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0

Foreword
Danger and warning information
Danger
Start-up/commissioning is absolutely prohibited until it has been completely ensured that the
machine, in which the components described here are to be installed, is in full compliance
with the specifications of Directive 98/37/EC.
SINAMICS devices and synchronous motors may only be commissioned by suitably
qualified personnel.
This personnel must carefully observe the technical customer documentation associated
with this product and be knowledgeable about and carefully observe the danger and warning
information.
Operational electrical equipment and motors have parts and components which are at
hazardous voltage levels.
When the machine or system is operated, hazardous axis movements can occur.
All of the work carried-out on the electrical machine or system must be carried-out with it in a
no-voltage condition.
SINAMICS drive units are designed for operation on low-ohmic, grounded line supply
systems (TN line supply systems).
Warning
The successful and safe operation of this equipment and motors is dependent on
professional transport, storage, installation and mounting as well as careful operator control,
service and maintenance.
For special versions of the drive units and motors, information and data in the catalogs and
quotations additionally apply.
In addition to the danger and warning information/instructions in the technical customer
documentation supplied, the applicable domestic, local and plant-specific regulations and
requirements must be carefully taken into account.
1FT6 synchronous motors
Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0 v

Foreword
Caution
The motors can have surface temperatures of over +100° C.
This is the reason that temperature-sensitive components, e.g. cables or electronic
components may neither be in contact nor be attached to the motor.
When connecting-up cables, please observe that they
– are not damaged
– are not subject to tensile stress
– cannot be touched by rotating components.
Caution
The DRIVE-CLiQ interface contains motor and encoder-specific data as well as an electronic
rating plate. This is the reason that this Sensor Module may only be operated on the original
motor - and may not be mounted onto other motors or replaced by a sensor module from
other motors.
The DRIVE-CLiQ interface has direct contact to components that can be
damaged/destroyed by electrostatic discharge (ESDS). Neither hands nor tools that could be
electrostatically charged may come into contact with the connections.
Caution
SINAMICS drive units with synchronous motors are subject, as part of the routine test, to a
voltage test in accordance with EN 50178. While the electrical equipment of industrial
machines is being subject to a voltage test in accordance with EN60204-1, Section 19.4, all
SINAMICS drive unit connections must be disconnected/withdrawn in order to avoid
damaging the SINAMICS drive units.
Motors should be connected-up according to the circuit diagram provided. It is not
permissible to directly connect the motors to the three-phase line supply. Motors will be
destroyed if they are connected directly to the three-phase line supply.
Note
SINAMICS units with synchronous motors fulfill, when operational and in dry operating
rooms, the Low-Voltage Directive 73/23/EEC.
SINAMICS units with synchronous motors fulfill, in the configuration specified in the
associated EC Declaration of Conformity, the EMC Directive 89/336/EEC.
1FT6 synchronous motors
vi Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0

Foreword
ESDS instructions
Caution
An electrostatic-sensitive device (ESDS) is an individual component, integrated circuit, or
module that can be damaged by electrostatic fields or discharges.
ESDS regulations for handling boards and equipment:
When handling components that can be destroyed by electrostatic discharge, it must be
ensured that personnel, the workstation and packaging are well grounded!
Personnel in ESD zones with conductive floors may only touch electronic components if they
are
– grounded through an ESDS bracelet and
– wearing ESDS shoes or ESDS shoe grounding strips.
Electronic boards may only be touched when absolutely necessary.
Electronic boards may not be brought into contact with plastics and articles of clothing
manufactured from man-made fibers.
Electronic boards may only be placed on conductive surfaces (table with ESDS surface,
conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).
Electronic boards may not be brought close to data terminals, monitors or television sets.
Minimum clearance to screens > 10 cm).
Measurements may only be carried-out on electronic boards and modules if
– the measuring instrument is grounded (e.g. via a protective conductor) or
– before making measurements with a potential-free measuring device, the measuring head
is briefly discharged (e.g. by touching an unpainted blank piece of metal on the control
cabinet).
Standards, regulations
The appropriate standards, regulations are directly assigned to the functional requirements.
1FT6 synchronous motors
Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0 vii

Foreword
1FT6 synchronous motors
viii Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0

Table of Contents
Foreword ...................................................................................................................................................... iii
1 Motor Description ...................................................................................................................................... 1-1
1.1 Features ..................................................................................................................................... 1-1
1.2 Technical features...................................................................................................................... 1-3
1.3 Technical features, options, supplements ................................................................................. 1-4
1.4 Order designation ...................................................................................................................... 1-5
1.5 Technical data............................................................................................................................ 1-8
1.6 Armature short-circuit braking.................................................................................................. 1-15
1.7 Cooling ..................................................................................................................................... 1-21
1.7.1 Cooling types ........................................................................................................................... 1-21
1.7.2 Forced ventilation..................................................................................................................... 1-21
1.7.3 Water-cooling ........................................................................................................................... 1-23
1.8 Coupling output........................................................................................................................ 1-28
2 Electrical Connections............................................................................................................................... 2-1
2.1 Connection overview.................................................................................................................. 2-1
2.2 Power connection ...................................................................................................................... 2-2
2.2.1 Possible connections ................................................................................................................. 2-2
2.2.2 Connector connection ................................................................................................................ 2-2
2.2.3 Connection through a terminal box............................................................................................ 2-3
2.3 DRIVE-CLiQ............................................................................................................................... 2-5
2.4 Motors with DRIVE-CLiQ ........................................................................................................... 2-5
2.5 Motors without DRIVE-CLiQ ...................................................................................................... 2-6
2.6 Rotating the connector at the motor .......................................................................................... 2-7
3 Technical Data and Speed-Torque Diagrams........................................................................................... 3-1
3.1 Speed-torque diagrams ............................................................................................................. 3-1
3.1.1 Introduction ................................................................................................................................ 3-1
3.1.2 1FT6 series, non-ventilated ....................................................................................................... 3-2
3.1.3 1FT6 series, force ventilated.................................................................................................... 3-62
3.1.4 1FT6 series, water cooled........................................................................................................ 3-94
3.2 Cantilever force diagrams ...................................................................................................... 3-128
3.3 Axial forces............................................................................................................................. 3-133
1FT6 synchronous motors
Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0 ix

Table of Contents
4 Motor Components (Options) .................................................................................................................... 4-1
4.1 Thermal motor protection ........................................................................................................... 4-1
4.2 Encoders .................................................................................................................................... 4-3
4.2.1 Encoder overview....................................................................................................................... 4-3
4.3 Motors with DRIVE-CLiQ ........................................................................................................... 4-4
4.4 Motors without DRIVE-CLiQ ...................................................................................................... 4-5
4.4.1 Incremental encoders................................................................................................................. 4-5
4.4.2 Absolute value encoders............................................................................................................ 4-7
4.4.3 Resolvers ................................................................................................................................. 4-10
4.5 Holding brake (option).............................................................................................................. 4-12
4.6 Gearbox (option) ...................................................................................................................... 4-13
4.6.1 Introduction .............................................................................................................................. 4-13
4.6.2 Planetary gearbox 1-stage....................................................................................................... 4-13
4.6.3 Planetary gearbox 2-stage....................................................................................................... 4-18
5 Dimension Drawings.................................................................................................................................. 5-1
5.1 Introduction ................................................................................................................................ 5-1
5.2 1FT6 with DRIVE-CLiQ .............................................................................................................. 5-2
5.2.1 Non-ventilated 1FT6 motors....................................................................................................... 5-2
5.2.2 Force-ventilated 1FT6 motors.................................................................................................. 5-10
5.2.3 Water-cooled 1FT6 motors ...................................................................................................... 5-13
5.3 1FT6 without DRIVE-CLiQ....................................................................................................... 5-18
5.3.1 Non-ventilated 1FT6 motors..................................................................................................... 5-18
5.3.2 Force-ventilated 1FT6 motors.................................................................................................. 5-28
5.3.3 Water-cooled 1FT6 motors ...................................................................................................... 5-34
A Appendix....................................................................................................................................................A-1
A.1 References.................................................................................................................................A-1
Index
1FT6 synchronous motors
x Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0

Table of Contents
Tables
Table 1 Configuration Manual, individual sections .................................................................................... iii
Table 1-1 Features of the standard design ................................................................................................1-3
Table 1-2 Options and supplements .......................................................................................................... 1-4
Table 1-3 Resistor braking for the 1FT6 series, shaft heights 28 to 48, non-ventilated .......................... 1-15
Table 1-4 Resistor braking for the 1FT6 series, shaft heights 63 to 80, non-ventilated .......................... 1-16
Table 1-5 Resistor braking for the 1FT6 series, shaft heights 100 to 132, non-ventilated ...................... 1-17
Table 1-6 Resistor braking for the 1FT6 series, force-ventilated............................................................. 1-18
Table 1-7 Resistor braking for the 1FT6 series, water cooling ................................................................ 1-19
Table 1-8 Minimum clearance to parts and components mounted by the customer ............................... 1-22
Table 1-9 Technical data for the cooling circuit ....................................................................................... 1-23
Table 1-10 Materials used in the motor cooling circuit............................................................................... 1-24
Table 1-11 Manufacturers of chemical additives ....................................................................................... 1-25
Table 1-12 Cooling powers to be dissipated.............................................................................................. 1-26
Table 1-13 Assignment of the drive-out couplings to the motors............................................................... 1-28
Table 2-1 Description of the diagram ......................................................................................................... 2-4
Table 2-2 Connections for the terminal box ...............................................................................................2-4
Table 3-1 1FT6021 non-ventilated ............................................................................................................. 3-2
Table 3-2 1FT6024 non-ventilated ............................................................................................................. 3-4
Table 3-3 1FT6031 non-ventilated ............................................................................................................. 3-6
Table 3-4 1FT6034 non-ventilated ............................................................................................................. 3-8
Table 3-5 1FT6041 non-ventilated ........................................................................................................... 3-10
Table 3-6 1FT6044 non-ventilated ........................................................................................................... 3-12
Table 3-7 1FT6061 non-ventilated ........................................................................................................... 3-14
Table 3-8 1FT6061 non-ventilated ........................................................................................................... 3-16
Table 3-9 1FT6062 non-ventilated ........................................................................................................... 3-18
Table 3-10 1FT6062 non-ventilated ........................................................................................................... 3-20
Table 3-11 1FT6064 non-ventilated ........................................................................................................... 3-22
Table 3-12 1FT6064 non-ventilated ........................................................................................................... 3-24
Table 3-13 1FT6081 non-ventilated ........................................................................................................... 3-26
Table 3-14 1FT6081 non-ventilated ........................................................................................................... 3-28
Table 3-15 1FT6082 non-ventilated ........................................................................................................... 3-30
Table 3-16 1FT6082 non-ventilated ........................................................................................................... 3-32
Table 3-17 1FT6084 non-ventilated ........................................................................................................... 3-34
Table 3-18 1FT6084 non-ventilated ........................................................................................................... 3-36
Table 3-19 1FT6086 non-ventilated ........................................................................................................... 3-38
Table 3-20 1FT6086 non-ventilated ........................................................................................................... 3-40
1FT6 synchronous motors
Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0 xi

Table of Contents
Table 3-21 1FT6102 non-ventilated ........................................................................................................... 3-42
Table 3-22 1FT6102 non-ventilated ........................................................................................................... 3-44
Table 3-23 1FT6105 non-ventilated ........................................................................................................... 3-46
Table 3-24 1FT6105 non-ventilated ........................................................................................................... 3-48
Table 3-25 1FT6108 non-ventilated ........................................................................................................... 3-50
Table 3-26 1FT6108 non-ventilated ........................................................................................................... 3-52
Table 3-27 1FT6132 non-ventilated ........................................................................................................... 3-54
Table 3-28 1FT6132 non-ventilated ........................................................................................................... 3-56
Table 3-29 1FT6134 non-ventilated ........................................................................................................... 3-58
Table 3-30 1FT6136 non-ventilated ........................................................................................................... 3-60
Table 3-31 1FT6084 force ventilated ......................................................................................................... 3-62
Table 3-32 1FT6084 force ventilated ......................................................................................................... 3-64
Table 3-33 1FT6086 force ventilated ......................................................................................................... 3-66
Table 3-34 1FT6086 force ventilated ......................................................................................................... 3-68
Table 3-35 1FT6105 force ventilated ......................................................................................................... 3-70
Table 3-36 1FT6105 force ventilated ......................................................................................................... 3-72
Table 3-37 1FT6108 force ventilated ......................................................................................................... 3-74
Table 3-38 1FT6108 force ventilated ......................................................................................................... 3-76
Table 3-39 1FT6132 force ventilated ......................................................................................................... 3-78
Table 3-40 1FT6132 force ventilated ......................................................................................................... 3-80
Table 3-41 1FT6134 force ventilated ......................................................................................................... 3-82
Table 3-42 1FT6134 force ventilated ......................................................................................................... 3-84
Table 3-43 1FT6136 force ventilated ......................................................................................................... 3-86
Table 3-44 1FT6136 force ventilated ......................................................................................................... 3-88
Table 3-45 1FT6163 force ventilated ......................................................................................................... 3-90
Table 3-46 1FT6168 force ventilated ......................................................................................................... 3-92
Table 3-47 1FT6062, water cooled ............................................................................................................ 3-94
Table 3-48 1FT6062, water cooled ............................................................................................................ 3-96
Table 3-49 1FT6064, water cooled ............................................................................................................ 3-98
Table 3-50 1FT6064, water cooled .......................................................................................................... 3-100
Table 3-51 1FT6084, water cooled .......................................................................................................... 3-102
Table 3-52 1FT6084, water cooled .......................................................................................................... 3-104
Table 3-53 1FT6086, water cooled .......................................................................................................... 3-106
Table 3-54 1FT6086, water cooled .......................................................................................................... 3-108
Table 3-55 1FT6105, water cooled .......................................................................................................... 3-110
Table 3-56 1FT6108, water cooled .......................................................................................................... 3-112
Table 3-57 1FT6108, water cooled .......................................................................................................... 3-114
Table 3-58 1FT6132, water cooled .......................................................................................................... 3-116
1FT6 synchronous motors
xii Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0

Table of Contents
Table 3-59 1FT6134, water cooled .......................................................................................................... 3-118
Table 3-60 1FT6136, water cooled .......................................................................................................... 3-120
Table 3-61 1FT6138, water cooled .......................................................................................................... 3-122
Table 3-62 1FT6163, water cooled .......................................................................................................... 3-124
Table 3-63 1FT6168, water cooled .......................................................................................................... 3-126
Table 3-64 Explanation of the formula abbreviations............................................................................... 3-128
Table 4-1 Features and technical data....................................................................................................... 4-1
Table 4-2 Encoders for motors with and without DRIVE-CLiQ .................................................................. 4-3
Table 4-3 Prefabricated cable .................................................................................................................... 4-4
Table 4-4 Technical data, incremental encoders sin/cos 1Vpp ................................................................. 4-5
Table 4-5 Connection assignment for 17-pin flange-mounted socket ....................................................... 4-6
Table 4-6 Prefabricated cable .................................................................................................................... 4-6
Table 4-7 Technical data, absolute value encoder .................................................................................... 4-7
Table 4-8 Prefabricated cable .................................................................................................................... 4-9
Table 4-9 Technical data, resolvers ......................................................................................................... 4-10
Table 4-10 Connection assignment for 12–pin flange-mounted socket..................................................... 4-11
Table 4-11 Prefabricated cable .................................................................................................................. 4-11
Table 4-12 Technical data of the holding brakes used for 1FT6 motors ................................................... 4-12
Table 4-13 1FT6 series with 1-stage planetary gearbox (alpha company)................................................ 4-16
Table 4-14 1FT6 series with 1-stage planetary gearbox (alpha company), continued.............................. 4-17
Table 4-15 1FT6 series with 2-stage planetary gearbox (alpha company)................................................ 4-21
Table 4-16 1FT6 series with 2-stage planetary gearbox (alpha company)................................................ 4-22
1FT6 synchronous motors
Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0 xiii

Table of Contents
1FT6 synchronous motors
xiv Configuration Manual, (PFT6), Edition 12.2004, 6SN1197-0AD12-0BP0