Skandia Elevator SE 140 Technical specifications

MAINTENANCE INSTRUCTIONS
L/I/H-LINE
Elevators
ZSA010GB 2020-09-01


SKANDIA ELEVATOR
Your conveyor system must be assembled correctly and maintained
thoroughly if it is to operate satisfactorily. These maintenance instructions and
the separate assembly instructions for each machine must be followed for the
warranty to apply.
We hope you will be pleased with your Skandia conveyor equipment for a long
time.
Safety information...................................................................................................................4
Safety decals....................................................................................................................................................................6
Maintenance...................................................................................................................................8
General ...................................................................................................................................................................................8
Bearings.................................................................................................................................................................................8
Plastic wearing surfaces, H-line..................................................................................................................8
Elevator boot.....................................................................................................................................................................8
Transmission.....................................................................................................................................................................9
Bucket belt......................................................................................................................................................................10
Troubleshooting...................................................................................................................... 14
Poor capacity/stop.................................................................................................................................................14
Motor stoppage.......................................................................................................................................................... 16
2-3 way valve leaking..........................................................................................................................................16
Technical specications............................................................................................... 17
Geared motor rating plate............................................................................................................................. 17
Elevator height............................................................................................................................................................ 17
Belt tension - Bucket belt ...............................................................................................................................18
Density table.................................................................................................................................................................18
SE..............................................................................................................................................................................................19
SEI ............................................................................................................................................................................................19
SEH..........................................................................................................................................................................................20
Thank you for choosing Skandia Elevator!
Contents

4SKANDIA ELEVATOR
The owner of the transport equipment is responsible for these assembly
instructions always being available to the tters, electricians, maintenance
technicians and engineering technicians concerned.
Inadequate maintenance and/or defective handling may lead to personal
injury or damage to the conveyor equipment and/or other equipment. It can
also cause malfunctions or a reduction in capacity.
Read these maintenance instructions carefully before maintenance or
operation commences. If any part of these instructions should be difcult to
comprehend, please get in touch with your reseller for assistance.
The safety information is presented and interpreted as follows:
!
WARNING!
Disregarding instructions given in warnings can cause serious personal
injury or death.
!
IMPORTANT!
Ignoring the instructions given in important texts may cause damage
to the conveyor equipment and/or other equipment. It can also cause
malfunctions or a reduction in capacity.
NB! indicates that the text contains information that will simplify the assembly
process.
General
!
WARNING!
• Ensure that everyone responsible for assembly, electrical connection,
maintenance and operation of the conveyor equipment has read and
understood the instructions and safety information.
• Use protective gloves, helmet, steel-toed boots, ear defenders,
protective goggles and high-vis vest when carrying out assembly,
electrical connection, maintenance and operation of conveyor
equipment.
Safety information

5
SKANDIA ELEVATOR
!
WARNING!
• Stop the machinery and turn off electric power before attempting any
type of assembly, electrical connection or maintenance work.
• Do not start the machinery without the elevator hood and all hatches,
covers, lids and guards fitted in such a way they can only be opened
with tools.
• Ensure the back stop and its touch guard are fitted at all times.
• Connections to, from and between machinery must be permanently
mounted and fully enclosed. If the design of the installation does not
allow this at an outlet, finish off with a 1 m pipe.
• Ensure the machine is anchored and braced as described in the
assembly instructions.
!
IMPORTANT!
• If the machine is being assembled outdoors, the motors and
transmissions must be fitted with a weather cover.
• If a machine or part thereof in any way needs moving/dismantling,
follow the directions given in the assembly instructions.
• The machine can be stopped and restarted when full of material but
this option must not be used for intermittent operation.
• In the event of stoppage in operation, troubleshoot as described in
these maintenance instructions and ensure the elevator boot is free
of material before restarting.
• If a short circuit should occur, ensure that the electrical equipment is
in working order before continuing operation.
• Ensure that the electrical equipment is kept free from dirt, dust,
moisture and electrostatic charge.
Electrical connection
Incorrect electrical connection may lead to personal injury or damage to the
conveyor equipment and/or other equipment. It can also cause malfunctions
or a reduction in capacity.
!
WARNING!
• All electrical equipment is to be connected by a qualified electrician.
See separate connecting directions for electronics.
• The power switch must be permanently mounted and located to allow
easy access when carrying out maintenance work.
• Ensure that sensors and switches for speed, seed boot hatch, belt
alignment and explosion relief panel are active when in operation. NB!
Certain sensors/switches are optional accessories only on certain
machines.
!
IMPORTANT!
•Ensure the motor protection is set to the correct ampere setting for the
motor.
• Read the "Back stop" section in the elevator's assembly instructions
before test starting the motor for the first time.

6SKANDIA ELEVATOR
Part number/Safety decal
Refer to the "Machine Overview" chapter for
placement.
Written denition
DEK3090 Read the "Back stop" section in the
elevator's assembly instructions before
test starting the motor for the rst time.
DEK3100 Do not place the valve with the motor
side face down.
DEK3140 Changing settings and equipment is
prohibited.
DEK3030 Warning for conveyor chain!
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
0
9
0
SKANDIA ELEVATOR - DEK3030
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
1
0
0
S
K
A
N
D
I
A
E
L
E
V
A
T
O
R
–
D
E
K
3
1
4
0
Safety decals
!
WARNING!
The machine is supplied with safety decals on delivery. They must
not be removed or defaced. If a safety decal becomes damaged, you
can order a new one free of charge from Skandia Elevator AB. Specify
the part number of the decal. See the section below and the previous
chapter Machine Overview.
There are safety decals for:
- Mandatory (white symbol on round blue background).
- Forbidden (black strike-through symbol on round white background with red
surround).
- Warning (black symbol on triangular yellow background with black
surround).
!
WARNING!
The mandatory instruction, forbiddance or warning given on all safety
decals must be considered or serious injury or death may follow.
Skandia Elevator machines have the following safety decals:

7
SKANDIA ELEVATOR
DEK3060 Warning for bucket belt!
DEK3040 Warning for chain drive!
DEK3070 Warning for rotating conveyor drive
shaft!
DEK3080 Warning for rotating elevator drive shaft!
DEK3110 Warning for moving machinery!
DEK3120 Warning for moving machinery!
DEK3010 Warning for dust explosion!
DEK3130 Warning, a maximum of 2 people = 200
kg/440 lbs may be on the platform and
ladders simultaneously!
SKANDIA ELEVATOR – DEK3040
SKANDIA ELEVATOR – DEK3070
SKANDIA ELEVATOR – DEK3080
SKANDIA ELEVATOR – DEK3110
SKANDIA ELEVATOR - DEK3010
SKANDIA ELEVATOR – DEK3130
MAX
200 440
/
=kg lb
SKANDIA ELEVATOR – DEK3120
Part number/Safety decal
Refer to the "Machine Overview" chapter for
placement.
Written denition
DEK3090 Read the "Back stop" section in the
elevator's assembly instructions before
test starting the motor for the rst time.
DEK3100 Do not place the valve with the motor
side face down.
DEK3140 Changing settings and equipment is
prohibited.
DEK3030 Warning for conveyor chain!
SKANDIA ELEVATOR – DEK3060

8SKANDIA ELEVATOR
Maintenance
!
IMPORTANT!
All maintenance instructions in this chapter must be considered as
important texts.
General
Check annually that the bolts are securely in place, that no components
are missing and that there is no rust on the machinery. Replace damaged
components.
Bearings
NB! All bearings are greased-for-life and do not require additional lubrication.
Plastic wearing surfaces, H-line
Check the plastic wearing surfaces in the elevator boot (only applies to the
new generation H-line elevators) and the elevator head once a year and
always replace if necessary.
Elevator boot
Clear the elevator boot from grain after a completed drying season and make
sure there is nothing left that has started to grow before a new season starts.
A. Clean out hatch
New generation 50/18-63/30SE-SEI-SEH
AA

9
SKANDIA ELEVATOR
Transmission
Geared motor
The geared motor is lled with mineral oil on delivery. For more information
on oil grade on delivery, see the separate information attachment from the
manufacturer Nord.
Check the oil level before taking into service and at regular intervals
thereafter.
Change oil every 10,000 operating hours or at least every other year.
The interval between changes can be doubled if synthetic oil is used. When
operating in severe conditions such as high humidity, aggressive environment
or large temperature variations, the oil must be changed more often.
Clean the gear when changing oil.

10 SKANDIA ELEVATOR
Bucket belt
Check the tension of the bucket belt and centre it over the slatted pulleys
continuously. Check the rst time after 50 operating hours and then according to
the table:
SE Once a season or at least every 200 operating hours.
SEI Twice a year or at least every 400 operating hours.
SEH 3 times a year or at least every 1000 operating hours.
NB! If the speed monitor or belt alignment switch stops the machine, it may be a
sign that the bucket belt needs tensioning.
If the bucket belt is worn and needs changing, follow the directions given in the
assembly instructions for assembling the bucket belt.
Tighten the bucket belt - Belt tensioner in belt join
1.
Remove the bucket closest to the belt tensioner.
2.
Roll off a length of bucket belt from the tensioning pulley. Use a ratchet spanner
(torque wrench) in the tensioning pulley's square hole (A) and use a suitable tool
for support in the pipe (B).
3.
Undo the belt tensioner and t it in the holes for the removed bucket.
4.
Remove the buckets in the belt join.
5.
Tension the bucket belt with the belt tensioner. See recommended torque in the
"Technical specications" section.
6.
!
IMPORTANT!
Join the ends of the belt by mounting 3 buckets where the ends overlap. Drill
new holes through the ends of the belt if the existing holes are not aligned.
7.
Relieve the belt tensioner by releasing the ratchet one notch.
NB! The belt tensioner must remain mounted on the bucket belt when the
elevator is in operation.
A
B

11
SKANDIA ELEVATOR
Tighten the bucket belt - Tensioning bolts in elevator boot
!
IMPORTANT!
If the adjustable slatted pulley in the elevator boot is to achieve
maximum capacity, it must be in as low a position as possible after the
bucket belt has been tensioned.
Tension the bucket belt with the tensioning bolts (C in illustration above) on
each side of the elevator boot. See recommended torque in the "Technical
specications" section.
NB! It may be necessary to cut off a length of belt in order to tension it
sufciently. If this is the case, follow the directions for assembling the bucket
belt in the assembly instructions.
Centre the bucket belt
!
IMPORTANT!
Ensure the bucket belt is centred on the drive- and slatted pulley.
Check how the bucket belt is running on the drive and slatted pulley. If it runs
askew then it must be centred.
Tighten the bucket belt - Belt tensioner in the belt seam and tensioning bolts
in the elevator boot
!
IMPORTANT!
If the adjustable slatted pulley in the elevator boot is to achieve maximum
capacity, it must be in as low a position as possible after the bucket belt has
been tensioned.
Tension the bucket belt with the belt tensioner on the bucket belt rst as
instructed in the previous section.
Any later adjustment is done with the tensioning bolts (C) on each side of the
elevator boot.
C
C
New generation 50/18-63/30SE-SEI-SEH

12 SKANDIA ELEVATOR
A
C
F
D
B
E
SE
!
IMPORTANT!
When adjusting the position of the bucket belt on the belt wheels, only the following are
permitted:
- it is only permitted to lower the drive shaft in the elevator head for all apart from the new
generation SHE.
- it is only permitted to raise the drive shaft for the new generation SEH.
- it is only permitted to lower the tail end shaft in the elevator boot for SE.
NB! SEH 63/33 has tensioning bolts in the elevator boot only..
Example of elevator head:
Applies to SE, SEI and SEH apart from SEH 63/33 and the new generation SEH: Undo bolts (A)
in the left-hand bearing if the bucket belt is running to the right of the slatted pulley in the elevator
head. Lower the slatted pulley (B) by reducing the tension of the adjusting bolt/bolts (C) until the
bucket belt runs in the centre. Retighten the bolts in the bearing.
Applies to the new generation SEH:
If the bucket belt runs to the right of the drive wheel in the elevator head, loosen (not fully) the
bolts (A=4 pcs) and (B=6 pcs) on the right-hand side plate. Raise the drive wheel by tightening the
tensioning screws (C) using a socket wrench with extension (D) until the bucket belt runs centrally.
Retighten the bolts (A=4 pcs) and (B=6 pcs).
Example of elevator boot:
Applies to SE: Undo bolts (D) in the left-hand bearing if the bucket belt is running to the right of
the slatted pulley in the elevator boot. Raise the slatted pulley (E) by reducing the tension of the
adjusting bolt (F) until the bucket belt runs in the centre. Retighten the bolts in the bearing.
Applies to SEI, SEH and the new generation SEH: If the bucket belt is running to the right on
the slatted pulley in the elevator boot. Raise the slatted pulley (E) on the left-hand side plate by
reducing the tension of the tensioning bolt (F) until the bucket belt is running centred.

13
SKANDIA ELEVATOR
SEI & SEH
A
C
B
E
F
New generation SEH
A
B
D
F
C
E

14 SKANDIA ELEVATOR
Troubleshooting
Poor capacity/stop
All the machines in the conveyor system must be correctly adapted to each
other in order to provide the correct capacity for the given conditions.
Problems with capacity and stops can arise for different reasons:
General
Check:
• that capacity demands are realistic for the conditions in question. Capacity
will be reduced if the water content in the grain is increased/raised. Reckon
on a loss of capacity in the range 3-4% for every 1% water content above
15%. Especially installations with short trenches (2.5-4.5 m) will have
problems if the water content is high.
• that connections between machines are carried out correctly. See the
assembly instructions for respective machine.
• that the inlet is correctly assembled. See the assembly instructions for
respective machine.
• that the ducting is sufficiently dimensioned. Ø160 mm for 30 t/h, Ø200
mm for 40 and 60 t/h, Ø250 mm for 80 and 100 t/h and Ø300 mm for
120 and 150 t/h.
• that the ducting is sufficiently inclined, greater than 45°.
• that the machines and connections are free from waste.
• that the machines work at the correct speed in relation to the intended
capacity. See the section "Technical specifications".
• that the electrician has connected the motors to the correct voltage and
that the motor protection is set to the right values.
• that the machine feed rate is not too high. See the section "Technical
specifications".
If the elevator is first in a chain of conveyors, fit and use inlet slide. See
assembly instructions for the elevator. NB! An ammeter on the elevator
leg by the slide regulator simplifies setting the inlet slide to the desired
capacity.
!
IMPORTANT!
If an operation stoppage is due to overfeeding, the elevator boot must be
cleared of grain before the elevator can be restarted.
• that the bucket belt is tensioned correctly. See the maintenance
instructions.
• that the inlet slide mounted on the ascending leg side can be opened fully.
See assembly instructions for the elevator.
• that the elevator boot is free from grain from previous seasons. It may start
to grow and hinder the input feeding.
• that the connecting channel and the elevator inlet for an elevator mounted
in an elevator trench are the same size and that the angle of inclination is
at least 45°.

15
SKANDIA ELEVATOR
If the material goes in reverse
Check:
• that the subsequent connection/machine is able to receive the capacity
from the feeding elevator. See the section "Technical specifications".
• the position of the splash guard in the elevator head outlet. The distance to
the bucket mounted immediately after the belt tensioner should be 10 mm.
If the elevator stops unloaded
Check:
• that the speed monitor is correctly set or the power will be cut immediately
after the elevator is started. Contact your supplier for help.
10 mm
A

16 SKANDIA ELEVATOR
Motor stoppage
If the elevator is rst in a chain of conveyors, t and use inlet slide. See
assembly instructions for the elevator.
If the motor stops:
1. check the cause of the stoppage. See the previous troubleshooting
directions concerning this.
2. cut the power and clear away any blockages.
!
IMPORTANT!
Do not try to remove a blockage by repeatedly attempting to restart.
3. check with the electrician that the motor has been connected to the correct
voltage and that the motor protection is set to the right value.
2-3 way valve leaking
Valve is set correctly on delivery. If the setting has changed after delivery, it
could cause leakage. Renew the setting in accordance with the instructions
in the separate accessory assembly instructions, Replace actuator, which are
available for download on the Skandia Elevator website.

17
SKANDIA ELEVATOR
Technical specications
Geared motor rating plate
Each drive with geared motor is equipped with a rating plate that specifies:
A. type of NORD gear.
B. serial number.
C. total gear ratio.
D. nominal rpm for gear output shaft.
A
B
C
D
Elevator height
!
IMPORTANT!
Refer to the table below for maximum permitted elevator height with
standard elevator leg plate thickness. The motor must not be larger than
recommended for the maximum permitted height either.
20 t/h 30 t/h 40 t/h 60 t/h 80 t/h 100 t/h 120 t/h 150 t/h 200 t/h 250 t/h 300 t/h
SE 140 32 m 29 m 30 m 27 m
SEI 35/14 32 m 30 m 33 m
SEI 50/18 33 m 30 m 32 m
SEI 50/23 32 m 33 m 32 m
SEH 50/18 54 m50 m47 m
SEH 50/23 47 m54 m53 m
SEH 63/28-33 49 m 47 m 40 m
New
generation
SEH
70 m 70 m 58 m 70 m 66 m 70 m 70 m 67 m

18 SKANDIA ELEVATOR
When transporting different material, the capacity can be converted to t/h
using the volume capacity of the machine in m³ and the density table shown
below.
Material Density kg/m³ Material Density kg/m³
Wheat 700-800 Wheat our 120-200
Rye 650-700 Wholemeal 400-600
Oats 500-600 Mashed cereal 300-400
Grain 600-700 Powdered milk 500-600
Rape 600-700 Grass seed 120-200
Rice 700-800 Coffee 350-450
Corn 600-700 Fishmeal 550-600
Peas 600-700 Fish pellets 500-900
Beans 700-800 Powdered lime 800-990
Density table
Belt tension (Nm) - Belt tensioner in belt join
kW 20 t/h 30 t/h 40 t/h 60 t/h 80 t/h 100 t/h
1,1 11 14 15 17
1,5 15 17 19 22
2,2 20 24 26 29
3,0 26 31 34 39 42 44
4,0 34 41 44 50 53 56
5,5 46 54 59 67 71 74
7,5 62 73 79 90 95 98
9,2 75 89 96 109 115 118
11,0 129 136 140
Belt tension - Bucket belt
Belt tension (Nm) - Tensioning bolt in elevator
boot
Nm
55
50
45
40
35
30
25
20
15
10
5
0
1.1 1.5 2.2 3 4 5.5 7.5 9.2 11 15 19 22 30 37 45 55 kW

19
SKANDIA ELEVATOR
SEI 35/14 50/18 50/23
20 40 60 60 80 100 100 120 150
Capacity for 750 kg/m³ t/h 20 40 60 60 80 100 100 120 150
Capacity m³/h 27 53 80 80 107 133 133 160 200
Speed/Belt speed (Nom.) rpm 164 rpm/3.1 m/s 118 rpm/3.1 m/s 118 rpm/3.1 m/s
Slatted pulley diameter mm 360 500 500
Bucket model/width Starco 140 180 230
Max buckets/m belt pcs 11 11 9
Buckets/m belt pcs 2.8 5.6 8.4 5.4 7.2 9.0 5.2 6.2 7. 8
Bucket volume, net/gross litre 0.65/0.85 1.0/1.3 2.0/2.3
Material thickness buckets mm 1.5 1.5 2.0
Belt width mm 160 200 250
Belt type/standard EP 500/3 EP 630/4 EP 630/4
Leg, width/depth mm 200 x 160 250 x 200 300 x 220
Plate thickness, head/boot mm 2.00 3.00 3.00
Plate thickness, legs mm 1.25 1.50 1.50
Plate thickness alternative, legs mm 2.00 2.00 2.00
Plate thickness, inlet hoppers mm 3.00 3.00 3.00
SE 140 140 TVM
20 30 40 60 20 30 40 60
Capacity for 750kg/m³ t/h 20 30 40 60 20 30 40 60
Capacity m³/h 27 40 54 80 27 40 54 80
Speed/Belt speed (Nom.) rpm 164 rpm/3.1 m/s 164 rpm/3.1 m/s
Slatted pulley diameter mm 360 360
Bucket model/width Starco 130 130
Buckets/m belt pcs 3.6 5.5 7.5 10.5 3.6 5.5 7.5 10.5
Max buckets/m belt pcs 12.5 12.5
Bucket volume, net/gross litre 0.47/0.68 0.47/0.68
Material thickness buckets mm 1.5 1.5
Belt width mm 140 140
Belt type/standard EP 500/3 EP 500/3
Leg, width/depth mm 200 x 160 200 x 160
Plate thickness, head/boot mm 2.00 2.00
Plate thickness, legs mm 1.00 1.00
Drive system V-belt transmission Geared motor (TVM)
Speed monitor Capacitive, 24-240V open Capacitive, 24-240V open

20 SKANDIA ELEVATOR
SEH 50/18 50/23
60 80 100 100 120 150
Capacity for 750 kg/m³ t/h 60 80 100 100 120 150
Capacity m³/h 80 107 133 133 160 200
Speed/Belt speed (Nom.) 118 rpm/3.1 m/s 118 rpm/3.1 m/s
Slatted pulley diameter mm 500 500
Bucket model/width Starco 180 230
Buckets/m belt pcs 5.4 7.2 9.0 5.2 6.2 7. 8
Max buckets/m belt pcs 10.5 9.0
Bucket volume, net/gross litre 1.0/1.3 2.0 - 2.3
Material thickness buckets mm 1.5 2.0
Belt width mm 200 250
Belt type/standard EP 630/4 630/4-800/5
Leg, width/depth mm 250x200 300x220
Plate thickness, head/boot mm 3.00 3.00
Plate thickness, legs mm 2.00 2.00
Plate thickness, inlet hoppers mm 3.00+8.00 Plastic 3.00+8.00 Plastic
SEH 63/28-33 80/28-33
200 250 300 400 500 600
Capacity for 750 kg/m³ t/h 200 250 300 400 500 600
Capacity m³/h 266 334 400 533 667 800
Speed/Belt speed (Nom.) 95 rpm/3.1 m/s 72 rpm/3.0 m/s
Slatted pulley diameter mm 630 800
Bucket model/width Starco 280 330 330 280 330 330
Buckets/m belt pcs 8.0 5.3 6.4 17.2 11.2 13.4
Max buckets/m belt pcs 9.0 7.2 7. 2 18.0 14.4 14.4
Bucket volume, net/gross litre 3.0/2.3 5.7/4.0 5.7/4.0 2.3/3.0 4.0/5.7 4.0/5.7
Material thickness buckets mm 2.5 2.5
Belt width mm 300 350 350 600 700 700
Belt type/standard EP 630/4, 800/5, 1000/6 630/4, 800/5, 1000/6
Leg, width/depth mm 400/270 850/325
Plate thickness, head/boot mm 4.00 4.00
Plate thickness, legs mm 2.00 2.50
Plate thickness, inlet hoppers mm 3.00+8.00 Plastic 3.00+8.00 Plastic
This manual suits for next models
8
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