Skil 3540 User manual

WARNING: To reduce the risk of injury, the user must read and understand the
Owner’s Manual before using this product. Save these instructions for future reference.
AVERTISSEMENT : Afin de réduire les risques de blessure, l’utilisateur doit lire et
comprendre le guide d’utilisation avant d’utiliser cet article. Conservez le présent guide
afin de pouvoir le consulter ultérieurement.
ADVERTENCIA : Para reducir el riesgo de lesiones, el usuario debe leer y comprender
el Manual del operador antes de utilizar este producto. Guarde estas instrucciones para
consultarlas en caso sea necesario.
Owner’s Manual
Guide d’utilisation
Manual del propietario
For Customer Service
Pour le service à la clientèle
Servicio al cliente
Tile Saw
Scie À Céramique
Sierras Para Cortar Baldosa
1-877-SKIL-999 OR www.skil.com
Model/ Modelo/ Modèle: 3540

2
TABLE OF CONTENTS
General Safety Rules for Bench Top Tools .........................3-4
Safety Rules for Tile Saws ......................................4-7
Motor Specications and Electrical Requirements ..................7-8
Symbols ....................................................9-12
Glossary of Terms ..............................................13
Unpacking and Checking Contents.............................13-14
Getting to Know Your Tile Saw....................................15
Assembly and Adjustments ...................................16-17
Operation ..................................................18-20
Maintaining Your Tile Saw .......................................21
Troubleshooting ...............................................22
Limited Warranty of SKIL Consumer Bench Top Power Tools ..........23

3
WARNING “READ ALL INSTRUCTIONS” — Failure to follow the SAFETY RULES listed
BELOW and other safety precautions, may result in serious personal injury.
GENERAL SAFETY RULES FOR BENCH TOP TOOLS
Work Area
Keep work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of
ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or
fumes.
Keep bystanders, children and visitors away while operating a power tool. Distractions
can cause you to lose control.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
Do not leave tool running unattended, turn power off. Do not leave tool until it comes to a
complete stop.
MAKE WORKSHOP CHILDPROOF with padlock, master switches, or by removing starter keys.
Electrical Safety
Before plugging in the tool, be certain the outlet voltage supplied is compatible with
the voltage marked on the nameplate within 10%. An outlet voltage incompatible with that
specied on the nameplate can result in serious hazards and damage to the tool.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged
cords immediately. Damaged cords increase the risk of electric shock.
Only use an outdoor extension cord marked “W-A” or “W”. These cords are rated for
outdoor use and reduce the risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use common sense when operating a power
tool. A moment of inattention or use of drugs, alcohol or medication while operating power
tools can be dangerous.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your
hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts. Roll long sleeves above elbows. Rubber gloves and nonskid
footwear are recommended when working outdoors.
Avoid accidental starting. Be sure switch is “OFF” before plugging in. Carrying tools with
your nger on the switch or plugging in tools that have the switch “ON” invites accidents.
Remove adjusting keys or wrenches before turning the tool “ON”. A wrench or a key that
is left attached to a rotating part of the tool will be thrown.
Do not overreach, keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
Do not stand on tool or its stand. Serious injury may occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store materials on or near the tool such that it is
necessary to stand on the tool or its stand to reach them.

4
Use safety equipment. Always wear safety goggles. Dust mask, safety shoes, hard hat or
hearing protection must be used for appropriate conditions. Everyday eyeglasses only have
impact resistant lenses. They are NOT safety glasses.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable. It allows for work to shift,
causes binding of the tool and loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job
better and safer at the rate for which it is designed. Do not use the tool for purpose not intended.
Do not use tool if switch does not turn it “ON” or “OFF”. Any tool that cannot be controlled
with the switch is dangerous.
Disconnect the plug from the power source before making any adjustments or
changing accessories. Such preventive safety measures reduce the risk of starting the tool
accidentally.
Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges,
are less likely to bind and easier to control. When mounting saw blades be certain that the
arrow on the blade matches the direction of the arrow marked on the tool and that the teeth
are also pointing in the same direction.
Inspect guards before using a tool. Keep guards in place. Check moving parts for
binding or any other condition that may affect the normal operation or safety features
of the tool. If damaged, have tool serviced before using the tool. Many accidents are
caused by poorly maintained tools.
Do not alter or misuse tool. Any alteration or modication is a misuse and may result in
serious personal injury.
The use of any other accessories not specied in this manual may create a hazard.
Accessories that may be suitable for one type of tool, may become hazardous when used on
an inappropriate tool.
Service
Tool service must be performed only by qualied repair personnel. Service or
maintenance performed by unqualied personnel may result in misplacing internal wires and
components which could cause serious hazard.
When servicing a tool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance Instructions may create a hazard.
SAFETY RULES FOR TILE SAWS
To reduce the risk of electrocution, keep all connections dry and off the ground. Do not
touch plug with wet hands.
To reduce the risk of electric shock, plug tile saw into Ground Fault Circuit Interrupter
(GFCI) protected outlet only. If a GFCI protected outlet is not available, use a portable
receptacle with built-in GFCI protection.
Disconnect saw from power source before making adjustments, servicing, cleaning, or
changing blade.
Replace damaged tile blades before operating.
Use tool only with smooth edge tile blades free of openings and grooves.
After turning saw OFF, wait for blade to stop before removing cutoff pieces or changing
settings.

5
Use top guard for every operation for which it can be used.
Do not reach in back of the saw blade with either hand to hold down or support the
workpiece, remove scraps, or for any other reason. The proximity of the spinning tile blade
to your hand may not be obvious and you may be seriously injured.
Always disconnect the power cord from the power source before making any
adjustments or attaching any accessories. You may unintentionally start the saw, leading
to serious personal injury.
Do not use the saw until the table is clear of all tools, scraps, etc., except the workpiece
and related feed or supported devices for the operation planned. Small debris or loose
pieces of tile or other objects that contact the revolving blade can be thrown with high speed
at the operator.
Empty water from tile saw base before transporting. Water left in base can splash into
electrical components.
Cut only one workpiece at a time. Multiple workpieces cannot be adequately clamped or
braced and may bind on the blade or shift during cutting.
Be certain the tile saw is mounted or placed on a level, rm work surface before using.
A level and rm work surface reduces the risk of the tile saw becoming unstable.
This tool is not equipped with provisions for attaching an auxiliary fence. Insure that the
work piece is supported by the fence before cutting.
Do not use another person as a substitute for a table extension or as additional
support. Unstable support for the workpiece can cause the blade to bind or the workpiece to
shift during the cutting operation pulling you and the helper into the spinning wheel.
The cutoff piece must not be jammed against or pressured by any other means against
the spinning tile blade. If conned, i.e. using length stops, it could get wedged against the
blade and thrown toward you.
Let the blade reach full speed before contacting the workpiece. This will help avoid
thrown workpieces.
If the workpiece or blade becomes jammed or bogged down, turn tile saw “OFF” by
releasing switch. Wait for all moving parts to stop and unplug the tile saw, then work
to free the jammed material. Continued sawing with jammed workpiece could cause loss of
control or damage to tile saw.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to cause
cancer, birth defects or other reproductive harm. Some examples of these chemicals
are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to lter out
microscopic particles.
There are additional safety instructions for particular operations of the saw in the
operating section. Read the rest of the manual for safe operation.
Location
Use the tile saw in a well lit area and on a level surface, clean and smooth enough to reduce
the risk of trips and falls. Use it where neither the operator nor the casual observer is forced to
stand in line with the blade.

6
To avoid the possibility of the appliance plug or receptacle getting wet, position tile saw to
one side of a wall mounted receptacle to prevent water from dripping onto the receptacle or
plug. The user should arrange a “drip loop” in the cord connecting the saw to a receptacle.
The “drip loop” is that part of the cord below the level of the receptacle, or the connector if an
extension cord is used, to prevent water traveling along the cord and coming in contact with
the receptacle.
DANGER To reduce the risk of
electrocution, DON’T
unplug the cord if the plug or receptacle
gets wet. Disconnect the fuse or circuit
breaker that supplies power to the tool.
Then unplug and examine for presence of
water in the receptacle.
If any part of your saw is missing,
malfunctioning, has been damaged or broken
… such as the motor switch, or other operating
control, a safety device or the power cord …
cease operating immediately until the particular
part is properly repaired or replaced.
NEVER place your face or body in line with the
cutting tool.
NEVER place your ngers and hands in the
path of the sawblade or other cutting tool.
DO NOT perform any operation “FREEHAND” — always use the fence to position and guide
the work for both rip cuts and crosscuts.
Provide adequate support to the rear and sides of the saw table for wider or long workpieces.
If you stall or jam the tile blade in the workpiece, turn saw “OFF”, remove the workpiece from
the tile blade, and check to see if the tile blade is parallel to the table slots or grooves and if
the riving knife is in proper alignment with the sawblade. If ripping at the time, check to see if
rip fence is parallel with the sawblade. Readjust as indicated.
DO NOT remove small pieces of cut-off material that may become trapped inside the blade
guard while the saw is running. This could endanger your hands or cause a kick back. Turn
saw “OFF” and wait until blade stops.
Know your cutting tools
Dull, gummy or improperly sharpened or set cutting tools can cause material to stick, jam,
stall the saw, or kickback at the operator. Minimize potential injury by proper cutting tool and
machine maintenance. NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT
FIRST TURNING THE SAW OFF.
NEVER use toothed blade on the tile saw.
Make sure the cutting tool rotates in the same direction as the rotation arrow on the upper
guard. Also make sure the cutting tool, arbor collars and arbor nut are installed properly. Keep
the cutting tool as low as possible for the operation being performed. Keep all guards in place
whenever possible.
Do not use any blade or other cutting tool marked for an operating speed less than 3600 R.P.M.
Never use a cutting tool larger in diameter than the diameter for which the saw was designed.
Do not allow familiarity gained from frequent use of your tile saw to become
commonplace. Always remember that a careless fraction of a second is sufcient to inict
severe injury.
POWER
SUPPLY
CORD
DRIP LOOP
TILESAW
SUPPORT
TILESAW

7
THINK SAFETY! SAFETY IS A COMBINATION OF OPERATOR’S COMMON SENSE,
KNOWLEDGE OF THE SAFETY AND OPERATING INSTRUCTIONS AND ALERTNESS AT
ALL TIMES WHEN THE TILE SAW IS BEING USED.
WARNING THE WARNINGS SHOWN BELOW CAN BE FOUND ON YOUR TOOL.
THESE WARNINGS ARE ONLY A CONDENSED FORM OF THE MORE
DETAILD SAFETY RULES AND PRECAUTIONS THAT APPEAR IN YOUR OWNER’S
MANUAL.THEY SERVE AS A REMINDER OF ALL SAFETY RULES NEEDED FOR SAFE
OPERATION OF THIS TILE SAW.
MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS
Motor Specications
In the event of a malfunction or breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock. This tool is equipped with an electric cord
having an equipment-grounding conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded in accordance with all local
codes and ordinances. This saw is wired for operation on 110-120 volts, 60 Hz. alternating
current. Before connecting the motor cord to power source, make certain the switch is in the
“OFF” position and be sure the electric current is of the same characteristics as stamped on
the tile saw nameplate.
Connection To A Power Source
This machine must be grounded while in use to protect the operator from electric shock.
Plug power cord into a 110-120V properly grounded GFCI type outlet protected by a 15-amp
dual element time delay fuse or circuit breaker.
Not all outlets are properly grounded. If you are not sure that your outlet, as pictured on this
page, is properly grounded; have it checked by a qualied electrician.
DANGER To avoid electric shock, do not touch the metal prongs on the plug when
installing or removing the plug to or from the outlet.
DANGER Failure to properly ground this power tool can cause electrocution or
serious shock, particularly when used near metal plumbing or other metal
objects. If shocked, your reaction could cause your hands to hit the tool.

8
DANGER If power cord is worn, cut or damaged
in any way, have it replaced immediately
to avoid shock or re hazard.
Your unit is for use on 120 volts and is equipped with a
3-conductor cord and grounding type plug, approved by
Underwriters Laboratories and the Canadian Standards
Association. The ground conductor has a green jacket
and is attached to the tool housing at one end and to the
ground prong in the attachment plug at the other end.
If the outlet you are planning to use for this power tool is
of the two-prong type, DO NOT REMOVE OR ALTER THE
GROUNDING PRONG IN ANY MANNER. Have a qualied
electrician replace the TWO-prong outlet with a properly grounded THREE-prong outlet.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock.
The conductor with insulation having an outer surface that is green with or without yellow stripes
is the equipment grounding conductor. If repair or replacement of the electric cord or plug is
necessary, do not connect the equipment grounding conductor to a live terminal.
Check with a qualied electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
Extension Cords
Always use proper extension cord. The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent overheating and motor burn-out, use the
table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3-wire
extension cords which have 3-prong grounding type plugs and 3-pole receptacles which
accept the tool’s plug. Make sure your extension cord is in good condition.
Use only extension cords that are intended for outdoor use. These extension cords are
identied by a marking “Acceptable for use with outdoor appliances, store indoors while not in
use.” Use only extension cords having an electrical rating equal to or greater than the rating
of the product. Do not use damaged extension cords. Examine the extension cord before
using, and replace it if it is damaged. Do not abuse extension cords, and do not yank on any
cord to disconnect it. Keep the cord away from heat and sharp edges. Always disconnect the
extension cord from the receptacle before disconnecting the product from the extension cord.
Replace damaged cords immediately. Use of damaged cords can shock, burn or electrocute.
If an extension cord is necessary, a cord with adequate size conductors should be used to
prevent excessive voltage drop, loss of power or overheating. The table shows the correct
size to use, depending on cord length and nameplate amperage rating of tool. If in doubt, use
the next heavier gauge. Always use U.L. and CSA listed extension cords.
RECOMMENDED SIZES OF EXTENSION CORDS
Tool’s Ampere Rating 120 Volt A.C. Tools Cord Length in Feet
Cord Size in A.W.G.
25 50 100 150
0-6 18 16 16 14
6-10 18 16 14 12
10-12 16 16 14 12
12-16 14 12 – –
NOTE: The smaller the gauge number, the heavier the cord.
SAVE THESE INSTRUCTIONS!

9
SYMBOLS
Safety Symbols
The purpose of safety symbols is to attract your attention to possible dangers. The safety
symbols and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and
warnings they give are no substitutes for proper accident prevention measures.
WARNING Be sure to read and understand all safety instructions in this Operator’s
Manual, including all safety alert symbols such as “DANGER,”
“WARNING,” and “CAUTION” before using this tool. Failure to following all instructions listed
below may result in electric shock, re, and/or serious personal injury.
The denitions below describe the level of severity for each signal word. Please read the manual
and pay attention to these symbols.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous
situation which, if not avoided, will result in minor or moderate injury.
Damage Prevention and Information Messages
These inform the user of important information and/or instructions that could lead to equipment
or other property damage if they are not followed. Each message is preceded by the word
“NOTICE”, as in the example below:
NOTICE: Equipment and/or property damage may result if these instructions are not followed.
WARNING The operation of any power tools can result in foreign
objects being thrown into your eyes, which can result
in severe eye damage. Before beginning power tool operation, always
wear safety goggles or safety glasses with side shields and a full face
shield when needed. We recommend a Wide Vision Safety Mask for use
over eyeglasses or standard safety glasses with side shields. Always use
eye protection which is marked to comply with ANSI Z87.1.

10
SYMBOLS (CONTINUED)
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
AAmperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
ØDiameter Size of drill bits, grinding wheels, etc.
n0No load speed Rotational speed, at no load
nRated speed Maximum attainable speed
…/min Revolutions or reciprocation
per minute Revolutions, strokes, surface speed, orbits, etc. per minute
0 Off position Zero speed, zero torque...
1,2,3,…
I,II,III, Selector settings Speed, torque or position settings. Higher
number means greater speed
Innitely variable selector
with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II tool Designates Double Insulated Construction
tools.
Earthing terminal Grounding terminal
Li-ion RBRC seal Designates Li-ion battery recycling
program
Ni-Cad RBRC seal Designates Ni-Cad battery recycling
program

11
Symbol Name Designation/Explanation
Read manual symbol Alerts user to read manual
Wear eye protection symbol Always wear safety goggles or safety glasses with side shields and a full face
shield when operating this product.

12
SYMBOLS (CERTIFICATION INFORMATION)
IMPORTANT: Some of the following symbols for certication information may be used on your
tool. Please study them and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and more safely.
Symbol Designation/Explanation
This symbol designates that this tool is listed by Underwriters Laboratories.
This symbol designates that this tool is recognized by Underwriters
Laboratories.
This symbol designates that this tool is listed by Underwriters
Laboratories, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Canadian
Standards Association.
This symbol designates that this tool is listed by the Canadian
Standards Association, to United States and Canadian Standards.
This symbol designates that this tool is listed by the Intertek Testing
Services, to United States and Canadian Standards.
This symbol designates that this tool complies to NOM Mexican
Standards.

13
GLOSSARY OF TERMS
Workpiece
The item on which the cutting operation is being performed. The surfaces of a workpiece are
commonly referred to as faces, ends and edges.
Arbor
The shaft on which a cutting tool is mounted.
Crosscut
a cutting or shaping operation made across the width of the workpiece cutting the workpiece
to length.
Freehand
performing a cut without a fence, miter gauge, xture, hold down or other proper device to
keep the workpiece from twisting during the cut.
Leading End
The end of the workpiece which, during a rip type operation, is pushed into the cutting tool
rst.
Ripping
A cutting operation along the length of the workpiece cutting the workpiece to width.
Revolutions Per Minute(R.P.M.)
The number of turns completed by a spinning object in one minute.
UNPACKING AND CHECKING CONTENTS
WARNING To reduce the risk of injury, never connect plug to power source
outlet until all assembly steps are complete and until you have read
and understood the entire owner’s manual.
Model 3540 Tile Saw is shipped complete in one box.
Unpacking and Checking Contents. Separate all parts from packing materials and check each
one with the “Table of Loose Parts” to make sure all items are accounted for before discarding
any packing material.
WARNING If any parts are missing, do not at tempt to assemble the saw, plug in
power cord or turn the switch on until the missing parts are obtained
and are installed correctly.

14
Table of Loose Parts
ITEM DESCRIPTION QTY.
ATile Saw 1
BRip Fence 1
C Miter Gauge 1
DWrench 1
F Tile Blade 1
GTop Guard 1
HTop Guard Arm 1
-
AB
C
F
G
H
D
Additional Tools Needed For Assembly
Phillips Head Screwdriver

15
GETTING TO KNOW YOUR TILE SAW
Fig. 1
Top Guard
Top Guard Arm
Tile Blade
Ripping Scale
Lower Guard
Water Trough
Bevel Cutting
Adjustment Knob
On / Off Switch
Wrench
Cord
Cord Wrap
Fence Locking
Knob
Fence
Miter Gauge

16
ASSEMBLY AND ADJUSTMENTS
WARNING Disconnect the plug from the power source before making any
adjustments or changing accessories. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Tile Blade Installation
WARNING To reduce the risk of
injury, do not use tile
blade larger or smaller than 7” diamter, do
not use tile blade with speed rating less
than 3600 RPM. Only use smooth edge tile
blade free of openings and grooves.
1. Remove the lower guard: use a number 2
screwdriver (not provided) to loosen the two
securing screws (Fig. 1)
2. Holding the tile saw blade rmly by hand,
use the wrench to loosen the nut in a
counterclockwise direction (Fig. 2).
3. Remove outer ange and the tile blade.
Reserve the outer ange.
4. Ensure that the shaft and both inner and
outer anges are clean.
5. Ensure that the inner ange is in place and
is centered on the shaft.
6. Ensure that the directional arrow marked
on the new tile blade is counterclockwise
around the shaft. (Fig. 3).
Fig. 1
Lower Guard
Screw
Screw
Fig. 2
Remove
Install
Wrench
Fig. 3
Tile Blade Nut
Outer
Flange
Shaft
Tile Blade Direction

17
7. Install the new blade, making sure that the
arbor of the blade is mounted onto the rib of
the ange (Fig. 3A).
8. Install the outer ange on to the shaft.
9. Ensure that the openings in the anges
and the arbor of the blade are aligned
and the anges and blade are positioned
concentrically relative to each other.
10. Holding the tile saw blade rmly by hand,
install and tighten the nut with the wrench
in a clockwise direction (Fig. 2) DO NOT
OVERTIGHTEN.
11. Ensure that the tile blade is secure.
12. Reattach the lower guard by using a number
2 screwdriver (not provided) to loosen the
two securing screws (Fig. 1).
Notice: To reduce the risk of vibration and to make sure the blade is properly aligned, the
metal anges on either side of the blade and the blade must be concentric on the shaft.
Top Guard Installation
Place bottom edge of top guard arm underneath table top at rear of blade. Insert and tighten
the two securing screws (Fig. 4).
Top Guard arm adjustment
1. Remove the top guard by loosening the knob that secures it in place.
2. Loosen the two securing screws (Fig. 4) and ensure that the arm is in alignment with the tile
blade.
3. Tighten the two securing screws.
a b c
Fig. 4
Top Guard
Arm
Tile Blade
Securing Screws
Fig. 3A
Shaft
The Rib of
Flange

18
OPERATION
Tile Saw Location
Use the tile saw in a well lit area and on a level
surface, clean and smooth enough to reduce
the risk of trips and falls. Use it where neither
the operator nor the casual observer is forced
to stand in line with the blade.
To avoid the possibility of the appliance plug or
receptacle getting wet, position tile saw to one
side of a wall mounted receptacle to prevent
water from dripping onto the receptacle or plug.
The user should arrange a “drip loop” in the
cord connecting the saw to a receptacle. The
“drip loop” is that part of the cord below the
level of the receptacle, or the connector if an
extension cord is used, to prevent water traveling along the cord and coming in contact with
the receptacle.
DANGER To reduce the risk of electrocution, DON’T unplug the cord if the plug
or receptacle gets wet. Disconnect the fuse or circuit breaker that
supplies power to the tool. Then unplug and examine for presence of water in the
receptacle.
Filling the Water Trough
Fill the water trough with as much water as
possible, but do not over-ll. Do not add chemi-
cals or detergents to the water. (Fig. 6)
CAUTION Lack of water may damage
the tile blade. Never turn on
the machine without enough water in the tray.
Add water if you notice saw dust in the air.
Fig. 5
POWER SUP-
PLY CORD
DRIP LOOP TILESAW
SUPPORT
TILESAW
Fig. 6
Water Trough

19
Starting and Stopping
DANGER To reduce the risk of
electrocution, keep all
connections dry and off the ground. Do not
touch plug with wet hands.
WARNING To reduce the risk of elec-
tric shock, plug tile saw
into Ground Fault Circuit Interrupter (GFCI)
protected outlet only. if a GFCI protected
outlet is not available, use a portable recep-
tacle with built-in GFCI protection.
WARNING To reduce the risk of elec-
tric shock, always test
GFCI to make sure it is functioning properly before plugging tile saw into GFCI protect-
ed receptacle.
Connect the unit to a power source with the correct voltage and frequency (120V, 60Hz).
To start the saw: push the switch to “1” (ON) position (Fig. 7).
To stop the saw: push the switch to “0” (OFF) position (Fig. 7).
Making a Flat Cut
1 Adjust the top guard/splash hood to slightly
higher than the workpiece and tighten knob
to secure.
2. Adjust the parallel rip fence to the desired
distance from the tile blade, using the scale
rules on the table surface for reference.
Tighten the fence-locking knobs on each
side to rmly lock the parallel rip fence on
the table. (Fig. 8)
3. Place the work piece against the parallel rip
fence, and feed the tile into the tile blade
with a steady even pressure (forcing the
tile will cause the blade to slow which could
cause motor overheating). (Fig. 9)
4. Turn saw off when cutting is complete.
WARNING Never place your hand or
ngers in the path of the
tile blade.
Fig. 7
ON
OFF
Fig. 9
Fig. 8
Fence
Scale Rule
Locking Knob

20
Making a Miter Cut
1. Adjust the parallel rip fence to the desired
distance from the tile blade, using the scale
rules on the table surface for reference.
Tighten the fence-locking knobs on each
side to rmly lock the parallel rip fence on
the table. (Fig. 8)
2. Use the angle guide supplied in conjunction
with the parallel rip fence.
3. Select the desired angle and tighten the
screw to secure the angle guide (Fig. 10).
4. Place the tile against the angle guide. (Fig.
10).
5. Hold the tile rmly against the angle guide
and feed it slowly toward the rotating tile
blade.
Making a Bevel Cut
1. Loosen the bevel cutting knobs on both
sides of the table (Fig. 11).
2. Tilt the table to the desired angle, using the
scale for reference.
3. Tighten the bevel cutting knobs.
4. Follow the instructions for making a at cut
(Fig. 12).
WARNING To avoid possible injury,
the rip fence should only
be used on the right side of the table while
making a bevel cut.
After Use
Verify the ON/OFF switch is in the OFF
position.
Unplug the tile saw from the power source.
Clean the tile saw after each use.
Emtpy and clean water trough.
Wipe off all exterior surfaces and tile blade.
Fig. 10
Angle Guide
Knob
Angle Guide
Fig. 11
Bevel Knob
Fig. 12