SMC Networks CP96 Series User manual

ISO Cylinders
ø32, ø40, ø50, ø63, ø80, ø100, ø125
• CNOMO and circular grooves are set on all four sides.
• Switch can slide in.
Profile Design ISO Cylinder
Series CP96
Series CP96/C96
CAT.ES20-204A
Series C96
Series
Series CP96
Standard
Series
Variations
Variations
Action
Double
acting
Action
Double
acting
Single
rod
Single
rod
Double
rod
Non-
lube
Non-
lube
Non-
lube
Non-
lube
Series C96
Standard
Type
Type
Standard variations
Standard variations
Built-in
magnet
Built-in
magnet
Heat resistant
Option
Option
Heat resistant
Basic
Basic
Stainless
steel rod
Stainless
steel rod
Bore (mm)
32, 40, 50, 63
80, 100, 125
32, 40, 50, 63
80, 100, 125
Bore (mm)
Double
rod
CP96-C96-A.qxd 08.2.25 2:50 PM Page 1

CP96-C96-A.qxd 08.2.25 2:50 PM Page 2

Profile Design ISO Cylinder
Series CP96
ø32, ø40, ø50, ø63, ø80, ø100, ø125
Profile design with enclosed tie-rods
Variations
Series Action
Double
acting
Type
Single
rod
Double
rod
Non-
lube
Non-
lube
Basic Standard variations
Built-in
magnet
Option
Heat
resistant
Stainless
steel rod
Bore (mm)
32, 40, 50, 63
80, 100, 125
Standard
Series CP96
1
CP96-C96-A.qxd 08.2.25 2:50 PM Page 3

Series CP96
Profile Design ISO Cylinder
Piston rod lurching has been eliminated at the end of stroke
positions by means of a floating seal mechanism.
High accuracy covers and tie rod nuts simplify the mounting
process and also extend cylinder life.
Deflection of the piston rod has been reduced by
increasing the precision of the bushing and piston rod, and
reducing the tolerances.
Improved end of stroke
cushion capacity
Piston rod deflection reduced
Air cylinder
Compact and light design
Improved mounting accuracy
2
CP96-C96-A.qxd 08.2.25 2:50 PM Page 4
3
ø 32, ø 40, ø 50, ø 63, ø 80, ø 100, ø 125
• CNOMO and circular grooves are set
on all four sides.
• Switch can slide in.
Port aperture
Easy end of stroke cushion
valve adjustment
Since adjustment of the cushion valve is performed
with a hexagon wrench key, even fine control can be
easily accomplished. Furthermore, the cushion valve
has been recessed so that it does not protrude from
the cover.
CP96-C96-A.qxd 08.2.25 2:50 PM Page 5

4
How to Order
ISO Cylinder: Standard
Double Acting with End of Stroke Cushioning
Series CP96
ø32, ø40, ø50, ø63, ø80, ø100, ø125
Mounting
B
L
F
G
C
D
Basic/Without bracket
Axial foot
Head end flange
Rod end flange
Single rear clevis
Double rear clevis
CP96SD
Built-in magnet
B32 100
Number of
auto switches
Auto switch
Nil Without auto switch
M9BW
CP96S B32 100
Nil
S
3
n
2 pcs.
1 pc.
3 pcs.
“n” pcs.
W
WS
∗For applicable auto switch
model, refer to the below
table.
With auto switch
Without auto switch
Stroke (mm)
(Refer to “Standard
Stroke” on page 6.)
Applicable Auto Switches/Tie-rod Mounting
∗Lead wire length symbols: 0.5 m········· Nil (Example) M9NW
1 m········· M (Example) M9NWM
3 m········· L (Example) M9NWL
5 m········· Z (Example) M9NWZ
∗Solid state switches marked with “쑗” are produced upon receipt of order.
∗Since there are other applicable auto switches than listed, refer to SMC “Best Pneumatics 2004” Vol.7/8/9/10 catalog.
∗For details about auto switches with pre-wired connector, refer to SMC “Best Pneumatics 2004” Vol.6 catalog.
∗D-A9쏔, M9쏔, M9쏔W, M9쏔AL are shipped together, (but not assembled).
(Switch mounting bracket is only assembled at the time of shipment.)
∗∗ D-M9BM, M9NM, M9PM type (product of 1 m in length of the lead wire) are applicable from the shipment in May, 2008.
Note) D-Y59A, Y69A, Y7P, Y7쏔W, Z7쏔, Z80 type cannot be mounted on the CP96 series.
Moreover, D-M9쏔쏔 and A9쏔type cannot be mounted on square groove of the CP96 series.
Type Special function
Grommet
Grommet
Grommet
Yes
Yes
None
3-wire (NPN)
3-wire (PNP)
2-wire
3-wire (NPN)
3-wire (PNP)
2-wire
3-wire (NPN)
3-wire (PNP)
2-wire
2-wire
3-wire
(Equiv. to NPN)
24 V
24 V
—
5 V, 12 V
12 V
12 V
12 V
5 V, 12 V
5 V, 12 V
5 V
12 V
—
—
100 V
100 V or less
M9N
M9P
M9B
M9NW
M9PW
M9BW
M9NA
M9PA
M9BA
A96
A93
A90
IC
—
IC
—
IC
—
IC
IC
—
Relay,
PLC
—
Relay,
PLC
Electrical
entry
Indicator
light
Wiring
(Output) Pre-wired connector Applicable load
DC
Load voltage Auto switch
model
Lead wire length (m)
AC
쎲
쎲
쎲
쎲
쎲
쎲
쑗
쑗
쑗
0.5
(Nil)
쎲
쎲
쎲
쎲
쎲
쎲
쎲
쎲
쎲
3
(L)
쎲
쎲
쎲
쎲
쎲
쎲
쑗
쑗
쑗
1
(M)
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쑗
쎲쎲
———
쎲
쎲
쎲
쎲
—
—— —— —
5
(Z)
Reed
switch Solid state switch
Bore size
32
40
50
63
80
100
125
32 mm
40 mm
50 mm
63 mm
80 mm
100 mm
125 mm
WSingle rod
Double rod
Rod
Nil
—
—
Diagnosis
indication
(2-color)
Water resistant
(2-color)
∗∗
∗∗
∗∗
CP96-C96-A.qxd 08.2.25 2:50 PM Page 6

5
Accessories
Series CP96
ISO Cylinder: Standard
Double Acting w/ End of Stroke Cushioning
Cylinder Mounting Accessories
Piston Rod Mounting Accessories
Bore
size
(mm)
32
40
50
63
80
100
125
Bore
size
(mm)
32
40
50
63
80
100
125
Bore
size
(mm)
32
40
50
63
80
100
125
F5032
F5040
F5050
F5063
F5080
F5100
F5125
Page 10 for dimensions.
D5032
D5040
D5050
D5063
D5080
D5100
D5125
Page 10 and 11 for dimensions.
Plain With ball joint
C5032
C5040
C5050
C5063
C5080
C5100
C5125
CS5032
CS5040
CS5050
CS6063
CS5080
CS5100
CS5125
Page 10 and 11 for dimensions.
L5032
L5040
L5050
L5063
L5080
L5100
L5125
Page 10 for dimensions.
E5032
E5040
E5050
E5063
E5080
E5100
E5125
Page 11 for dimensions.
DS5032
DS5040
DS5050
DS5063
DS5080
DS5100
DS5125
Page 12 for dimensions.
ES5032
ES5040
ES5050
ES5063
ES5080
ES5100
ES5125
Page 12 for dimensions.
GKM10-20
GKM12-24
GKM16-32
GKM16-32
GKM20-40
GKM20-40
GKM30-54
Page 13 for dimensions.
KJ10D
KJ12D
KJ16D
KJ16D
KJ20D
KJ20D
KJ27D
Page 13 for dimensions.
JA30-10-125
JA40-12-125
JA50-16-150
JA50-16-150
JAH50-20-150
JAH50-20-150
JA125-27-200
Page 13 for dimensions.
FDC
LDS ES E
GKM KJ JA
Rod/Head end flange
Supplied with 4 screws.
Female head end clevis
(Corresponds to E accessory)
Supplied with bolt, safety device and 4 screws.
Male head end clevis
Supplied with 4 screws.
Foot
Supplied with 2 pieces.
Female head end clevis
(for ES accessory)
Angled head end clevis
with ball joint Angled head end clevis
Rod clevis
(ISO 8140) Piston rod ball joint
(ISO 8139) Floating joint
Supplied with bolt and safety device.
CP96-C96-A.qxd 08.2.25 2:50 PM Page 7

6
Series CP96
Specifications
Action
Fluid
Proof pressure
Max. operating pressure
Min. operating pressure
Ambient and fluid
temperature
Lubrication
Operating piston speed
Allowable stroke tolerance
Cushion
Port size
Mounting
Bore size (mm)
Double acting
Air
1.5 MPa
1.0 MPa
0.05 MPa
Without auto switch:–20 to 70°C
With auto switch:–10 to 60°C
Not required (Non-lube)
Both ends (Air cushion)
Basic, Axial foot, Rod end flange,
Head end flange, Single clevis, Double clevis,
Center trunnion
50 to 1000 mm/s 50 to 700 mm/s
32 40 63 100 125
Standard Stroke
32
40
50
63
80
100
125
Bore size
(mm)
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600, 700, 800
25, 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600, 700, 800
Standard stroke
(mm)
—
50 80
G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 G 1/2
Max.
stroke
2000
2000
2000
2000
2000
2000
2000
Intermediate strokes are available.
∗Please consult with SMC for longer strokes.
Minimum Stroke for
Auto Switch Mounting
∗
Refer to page 14 for “Minimum Stroke for
Auto Switch Mounting”.
Up to 250 st: , 251 to 1000 st: , 1001 to 1500 st: , 1501 to 2000 st:
+1.0
0+1.4 0+1.8 0+2.2 0
Accessories
∗Please do not use a piston rod ball joint (or floating joint) together with a head end clevis with a ball
joint (or angled head end clevis with a ball joint).
Rod end nut
Clevis pin
Piston rod ball joint
Rod clevis
Rod boot
Mounting
Standard
Option
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
쎲
—
쎲
쎲
쎲
Basic Foot Rod end
flange Head end
flange Center
trunnion
Single
clevis
쎲
쎲
쎲
쎲
쎲
Double
clevis
CP96-C96-A.qxd 08.2.25 2:50 PM Page 8

7
Series CP96
ISO Cylinder: Standard
Double Acting w/ End of Stroke Cushioning
Theoretical Output
Bore
size
(mm)
32
40
50
63
80
100
125
804
691
1257
1056
1963
1649
3117
2803
5027
4536
7854
7363
12272
11468
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
12
16
20
20
25
25
32
Rod
diameter
(mm) OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
OUT
IN
Operating
direction
Piston
area
(mm2)
Operating pressure (MPa)
(N)
OUT IN
Note) Theoretical out put (N) = Pressure (MPa) x Piston area (mm2)
Mass Bore size (mm)
Basic mass
Additional mass
per each 50 mm
stroke
Basic
Foot
Flange
Single clevis
Double clevis
Trunnion
All mounting brackets
Single rod clevis
Double rod clevis
32
0.55
0.16
0.20
0.16
0.20
0.71
0.14
0.07
0.09
Accessory
40
0.84
0.20
0.23
0.23
0.32
1.10
0.18
0.11
0.15
50
1.36
0.38
0.47
0.37
0.45
1.73
0.30
63
1.77
0.46
0.58
0.60
0.71
2.48
0.32
80
2.84
0.89
1.30
1.07
1.28
4.25
0.49
0.22
0.34 0.40 0.69
100
3.77
1.09
1.81
1.73
2.11
5.95
0.54
125
6.82
2.60
4.10
4.15
4.25
2.98
0.84
1.20
1.84
(kg)
Calculation: (Example) CP96SD40-100
• Basic mass ··········· 0.84 (kg) (Basic, ø40)
• Additional mass ···· 0.18 (kg/50 st)
• Cylinder stroke ······ 100 (st)
0.84 + 0.18 x 100 ÷50 + 0.32 = 1.52 kg
Allowable Kinetic Energy
Example: Load limit at rod end when air cylinder
ø63 is actuated with max. actuating
speed 500 mm/s. See the intersection
of lateral axis 500 mm/s and ø63 line,
and extend the intersection to left.
Thus, the allowable load is 80 kg.
161
138
251
211
393
330
623
561
1005
907
1571
1473
2454
2294
241
207
377
317
589
495
935
841
1508
1361
2356
2209
3682
3440
322
276
503
422
785
660
1247
1121
2011
1814
3142
2945
4909
4587
402
346
629
528
982
825
1559
1402
2514
2268
3927
3682
6136
5734
482
415
754
634
1178
989
1870
1682
3016
2722
4712
4418
7363
6881
563
484
880
739
1374
1154
2182
1962
3519
3175
5498
5154
8590
8027
643
553
1006
845
1570
1319
2494
2242
4022
3629
6283
5890
9817
9174
724
622
1131
950
1767
1484
2805
2523
4524
4082
7068
6627
11045
10321
804
691
1257
1056
1963
1649
3117
2803
5027
4536
7854
7363
12272
11468
• Mounting ·········· 0.32 (kg) (Double clevis)
110100 1000 10000
10000
100
1
Max. acting speed (mm/sec)
Load mass (kg)
ø125
ø100
ø80
ø63
ø50
ø40
ø32
CP96-C96-A.qxd 08.2.25 2:50 PM Page 9

8
Construction
Series CP96
o
r!6 !1qyet
!5
!9
!4
!7 !3w
i
i
u
!8!2!0 @0 @1@2 @3
ø125 ø80 to ø125
(No flat washer for ø125) ø80 to ø125
[First angle projection]
No. Description Material Note
q
w
e
r
t
y
u
i
o
!0
!1
!2
!3
!4
!5
!6
!7
!8
!9
@0
@1
@2
@3
Aluminum die-casted
Aluminum die-casted
Aluminum alloy
Carbon steel
Aluminum alloy
Brass
Carbon steel
Steel
Steel
Steel
Steel wire
Sintered metal
Steel for spring
Stainless steel
Steel for spring
Urethane rubber
Resin
NBR
NBR
NBR
NBR
NBR
ø80 and ø100
ø40 to ø125
ø125
ø125
Rod cover
Head cover
Cylinder tube
Piston rod
Piston
Cushion ring
Tie-rod
Tie-rod nut
Flat washer
Rod end nut
Cushion valve
Bushing
Snap ring
Rod seal holder
Snap ring
Cushion seal
Wearing
Piston seal
Rod seal
Cylinder tube gasket
Cushion valve seal
Piston gasket
Magnet
Component Parts Kit no.
32
40
50
63
80
100
Contents
Kits include items
!6 to @0.
CS95-32
CS95-40
CS95-50
CS95-63
CS95-80
CS96-100
125 CS96-125
Replacement Parts: Seal Kit
Bore size (mm)
∗Seal kits consist of items !6 to @0 contained in one kit, and can be
orderd using the number for each respective tube bore size.
CP96-C96-A.qxd 08.2.25 2:50 PM Page 10

9
Series CP96
ISO Cylinder: Standard
Double Acting w/ End of Stroke Cushioning
Dimensions: Without Mounting Bracket
CP96S(D)B Bore size - Stroke
Bore size
(mm)
32
40
50
63
80
100
øB
d11 øD EE PL RT L12 KK SW G BG L8
125
VD VA WA WB E R L2 L9
CP96S(D)B Bore size - Stroke W
[First angle projection]
A
22
24
32
32
40
40
54
30
35
40
45
45
55
60
12
16
20
20
25
25
32
G 1/8
G 1/4
G 1/4
G 3/8
G 3/8
G 1/2
G 1/2
13
14
15.5
16.5
19
19
19
M6 x 1
M6 x 1
M8 x 1.25
M8 x 1.25
M10 x 1.5
M10 x 1.5
M12 x 1.75
6
6.5
8
8
10
10
13
M10 x 1.25
M12 x 1.25
M16 x 1.5
M16 x 1.5
M20 x 1.5
M20 x 1.5
M27 x 2
10
13
17
17
22
22
27
32
37.5
37.5
45
45
50
58
16
16
16
16
17
17
20
94
105
106
121
128
138
160
4
4
4
4
4
4
6
4
4
4
4
4
4
6
4
5
6
9
11.5
17
17
7
9
10.5
12
14
15
15
WH
26
30
37
37
46
51
65
ZZ
146
163
179
194
218
233
285
H
48
54
69
69
86
91
119
ZY
190
213
244
259
300
320
398
47
54
66
77
99
118
144
32.5
38
46.5
56.5
72
89
110
15
17
24
24
30
32
40
4
4
5
5
—
—
—
SW
øB
WA
E
R
WB
WA
WB
øB
øD
øB øD
øB
øD
PL
PL PL SW
KK
PL
A
A A
HGL8 + Stroke
L8 + Stroke
ZY + 2 x Stroke
WH + Stroke
H+ Stroke
VA
ZZ + Stroke
G
G
R
E
WH
VD L9
L2
L12
BG
2 x EE
2 x EE
8 x RT
HG
WH
VD L9
L2 VD L2
L12 L12
BG 8 x RT
KK
SW
KK
Cushion
valve
Cushion
valve
CP96-C96-A.qxd 08.2.25 2:50 PM Page 11