SMC Networks VCC Series User manual

Doc. no.VCC1***-OML0002-B
PRODUCT NAME
Valve for Water and Chemical Base Fluids
(2/3 Port Air Operated Valve)
MODEL / Series / Product Number
VCC series
2021-06-1014:35
DG018865

Contents
１． Contents・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P1
２． Safety Instructions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P2
３． Specific Product Precautions・・・・・・・・・・・・・・・・・・・・・・・・・P4
４． How to Order・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P8
５． Specifications / Weight・・・・・・・・・・・・・・・・・・・・・・・・・・・P10
６． Dimensions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P11
７． Special Tools・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P16
８． Disassembly / Assembly / Maintenance Procedure・・・・・・・・・・・・・・・P18
９． Replacement Parts・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P 20
１０． Trouble shooting ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P24
1
2021-06-1014:35
DG018865

Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could result
in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided, could
result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will result
in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.
2
2021-06-1014:35
DG018865

Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.
Limited warranty and Disclaimer
1.The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered,whichever is first.2)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.

Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules governing that export
are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests
relevant to the metrology (measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the metrology
(measurement) laws of each country.
3
2021-06-1014:35
DG018865

VCC Series
Specific Product Precautions 1
Be sure to read this before handling the products.
Refer to back page 50 for Safety Instructions and pages 17 to 19 for 2 Port Solenoid
Valve for Fluid Control Precautions.
Design
Warning
1. Cannot be used as an emergency shutoff valve, etc.
The valves presented in this catalog are not designed for
safety applications such as an emergency shutoff valve. If the
valves are used in this type of system, other reliable safety
assurance measures should also be adopted.
2. Maintenance space
The installation should allow sufficient space for maintenance
activities.
3. When an impact, such as water hammer, etc.,
caused by the rapid pressure fluctuation is applied,
the solenoid valve may be damaged. Use care when
handling.
1. Confirm the specifications.
Give careful consideration to the operating conditions such as
the application, fluid and environment, and use within the op-
erating ranges specified in this catalog. Also, be sure to carry
out an evaluation using an actual product to ensure that prob-
lems do not occur under the working conditions.
2. Fluid
1) Applicable fluid on the list may not be used depending
on the operating condition.
Give adequate confirmation, and then determine a model,
just because the compatibility list shows the general case.
3. Air quality
1) Use clean air.
Do not use compressed air which includes chemicals, syn-
thetic oils containing organic solvents, salt or corrosive
gases, etc., as it can cause damage or malfunction.
2) Install air filters.
Install air filters close to valves at their upstream side. A fil-
tration degree of 5 µm or less should be selected.
3) Install an air dryer or after-cooler, etc.
Compressed air that includes excessive drainage may
cause malfunction of valves and other pneumatic equip-
ment. To prevent this, install an air dryer or after-cooler,
etc.
4)
If excessive carbon powder is generated, eliminate it by
installing mist separators at the upstream side of
valves.
If excessive carbon powder is generated by the compres-
sor, it may adhere to the inside of the valves and cause a
malfunction.
Refer to Best Pneumatics No.5 for further details on com-
pressed air quality.
4. Ambient environment
Use within the operable ambient temperature range. Confirm
the compatibility between the product’s composition materials
and the ambient atmosphere. Be sure that the fluid used does
not touch the external surface of the product.
5. Countermeasures against static electricity
Take measures to prevent static electricity since some fluids
can cause static electricity.
Warning
Selection
1. Preparation before piping
Before piping is connected, it should be thoroughly blown out
with air (flushing) or washed to remove chips, cutting oil and
other debris from inside the pipe.
Install piping so that it does not apply pulling, pressing, bend-
ing or other forces on the valve body.
2. Winding of sealant tape
When connecting pipes, fittings, etc., be sure that chips from
the pipe threads and sealing material do not enter the valve.
Furthermore, when sealant tape is used, leave 1.5 to 2 thread
ridges exposed at the end of the threads.
3. Avoid connecting ground lines to piping, as this
may cause electric corrosion of the system.
4.
Always tighten threads with the proper tightening
torque.
When attaching fittings to valves, tighten with the proper tight-
ening torque shown below.
Caution
5. Connection of piping to products
When connecting piping to a product, refer to its instruction
manual to avoid mistakes regarding the supply port, etc.
Winding
direction
Sealant tape
Expose approx. 2 threads
Piping
Connection threads
Rc 1/8
Rc 1/4
G 1/4
7 to 9
12 to 14
9 to 11
Proper tightening torque N·m
Tightening Torque for Piping
1. Do not use the valves in an atmosphere having cor-
rosive gases, chemicals, salt water, water, steam, or
where there is direct contact with any of these.
2. Do not use in locations subject to vibration or im-
pact.
3. Do not use in locations where radiated heat will be
received from nearby heat sources.
4. Employ suitable protective measures in locations
where there is contact with water droplets, oil or
welding spatter, etc.
Operating Environment
Warning
4
2021-06-1014:35
DG018865

VCC Series
Specific Product Precautions 2
Be sure to read this before handling the products.
Refer to back page 50 for Safety Instructions and pages 17 to 19 for 2 Port Solenoid
Valve for Fluid Control Precautions.
1. Filters and strainers
1) Be careful regarding clogging of filters and strainers.
2) Replace filter elements after one year of use, or earlier
if the pressure drop reaches 0.1 MPa.
3) Clean strainers when the pressure drop reaches 0.1
MPa.
2. Storage
In case of long term storage after use with heated water, thor-
oughly remove all moisture to prevent rust and deterioration of
rubber materials, etc.
3. Exhaust the drain from an air filter periodically.
Caution
Maintenance
5
2021-06-1014:35
DG018865

VCC Series
Specific Product Precautions 3
Be sure to read this before handling the products.
Refer to back page 50 for Safety Instructions and pages 17 to 19 for 2 Port Solenoid
Valve for Fluid Control Precautions.
Piping
Caution
e If the union nut is loose, tighten it by hand temporarily. Then,
fix the body with the tightening tool, and tighten the union
nut with an appropriate wrench, applying the torque shown
below.
2) Detaching of the tubing
a Push in the release button sufficiently, pushing the collar
evenly.
b Pull the tube out while pressing so that the release button is
not returned. If the release button is not pressed sufficiently,
gripping will instead increase and it will become harder to
pull out.
c Before reusing the detached tube, first cut off the portion of
tubing that had been gripped. Using the portion of tubing
that had been gripped will lead to air leakage and the tube
will become harder to detach.
3. Joining a metal rod accessory
After joining a metal rod accessory (KC series, etc.) to a One-
touch fitting, do not use a tube, resin plug, reducer, etc, as it
may result in the tube falling out.
4. When attaching a tube, resin plug, metal rod, etc.,
do not attach while pressing on the release
bushing.
5. When using another brand tubing, check whether
the tubing material and outer diameter precision
meet the following specifications.
1) Nylon tubing within ±0.1 mm
2) Soft nylon tubing within ±0.1 mm
3) Polyurethane tubing within ±0.15 mm, -0.2 mm
If tubing outer diameter tolerance is not met, do not use if
tubing inner diameter differs from our brand.
This may result in inability to join, leakage, the tube falling out,
and damage to the fitting.
Design
Warning
1. Leakage detection port
The valve has leak detection area to completely separate the
fluid area and pilot pressure area. If leakage is found, valve re-
placement and maintenance are necessary immediately. Flu-
ids that solidify or being cured may block the leak detection so
port and leak may not be detected.
2. If applying high voltage to the fluid, it must be
earthed by using the bolt to mount the base.
Do not use sealing tape when piping, as it may insulate.
Piping
Caution
1. Piping to pilot port
Condensation may be formed in the piping to the pilot port,
due to factors such as its length. The life of the valve will be
shortened if condensed moisture enters the pilot port. To pre-
vent condensation, the installation of a quick exhaust is rec-
ommended.
2. Tube attachment/detachment for One-touch fittings/
stainless steel fittings
1) Attaching of the tubing
a Divide a tube with no external flaws at a right angle. Use
tube cutter TK-1, 2, or 3 when dividing the tube. Do not use
pliers, nipper pliers, scissors, etc. This may result in
flattening and an inability to join, or the tube falling out and
air leakage.
b
The outer diameter of polyurethane tubing will expand when
internal pressure is applied, and so you may not be able to
reattach One-touch fittings. Check the tubing outer diameter
of all tubing other than for the release bushing, and reattach
the One-touch fittings without dividing the tubing if the outer
diameter precision is more than ±0.15 mm. When
reattaching the One-touch fittings, check whether the tubing
can smoothly pass through the release bushing.
c
Grasp the tubing, slowly push it straight (0 to 5°) into the
One-touch fitting until it comes to a stop.
d Once pushed all the way in, gently pull the tubing back, and
check that it hasn’t come all the way out. If not firmly
inserted all the way in, it may result in air leakage and the
tube falling out.
Selection
Caution
1. Operating fluid
Eliminate all solid material larger than 150 µm in the fluid to
avoid valve failure.
Lubrication
Caution
1. Do not lubricate the valve.
The valve uses white vaseline as lubricant.
Fitting size
Appropriate tightening
rotations
Equivalent tightening torque
N·m
VCK06
VCK08
VCK10
VCK12
1.5 to 2.0
1.5 to 2.0
1.5 to 2.0
1.5 to 2.0
3 to 8
4 to 9
6 to 9
9 to 12
6
2021-06-1014:35
DG018865

VCC Series
Specific Product Precautions 4
Be sure to read this before handling the products.
Refer to back page 50 for Safety Instructions and pages 17 to 19 for 2 Port Solenoid
Valve for Fluid Control Precautions.
Maintenance
Caution
1. Removing the product
1) Shut off the fluid supply and release the fluid pressure
in the system.
2) Dismount the product.
2. Low frequency operation
Switch valves at least once every 30 days to prevent malfunc-
tion. Also, in order to use it under the optimum state, conduct
a regular inspection once a half year.
3. Stoppage of line
When the line is stopped for a long time, clean the valve so
that fluid (paint, ink, etc.) does not solidify or being cured.
4. Prolonged usage
Leakage may occur with fittings and tube material as they
change over time. Additionally tighten union nuts.
Additional tightening should be 1/6 to 1/4 turn.
If leakage occurs even after additional tightening, replace the
sleeve with a new one.
5. Due to the characteristics of the material (Special
FKM), the compression value of the O-rings of the
VCC series is higher. Therefore, when disassembly
or rearrangement of the product is performed, leak-
age may occur if the O-rings are not replaced. If dis-
assembly or rearrangement is performed, replace
the O-rings with new O-rings.
6. If disassembly, rearrangement, or maintenance is
performed, perform sufficient safety checks before
operating the system. In addition, SMC assumes no
responsibility concerning damage caused by meth-
ods other than those described in the catalog and
operation manual.
Warning
If the product to be returned is contaminated or is
possibly contaminated with substances that are harm-
ful to humans, for safety reasons, please contact SMC
beforehand and then employ a specialist cleaning
company to decontaminate the product. After the de-
contamination prescribed above has been carried out,
submit a Product Return Request Sheet or the
Detoxification/Decontamination Certificate to SMC and
await SMC’s approval and further instructions before
attempting to return the item.
Please refer to the International Chemical Safety
Cards (ICSC) for a list of harmful substances.
If you have any further questions, please don’t hesi-
tate to contact your SMC sales representative.
Return of Product
7
2021-06-1014:35
DG018865

Valve for Water and Chemical Base Fluids
(2/3 Port Air Operated Valve)
VCC Series
2 port valve
3 port valve
2 pcs.
4 pcs.
6 pcs.
2 pcs.
4 pcs.
6 pcs.
Circuit example
1 pc.
3 pcs.
5 pcs. 1 pc.
3 pcs.
5 pcs.
Valve
2 00VCC1
Port size
For manifold mounting
Rc1/4 (for single unit) Note)
G1/4 (for single unit) Note)
00
02
02F
Passage number
2 port valve
3 port valve Note 2)
2 port/Diaphragm type (Applicable for 2 liquid paint)
2
3
2D
Manifold
06VV CC1M 06 C4
Standard
Type (Passage number)
2 port valve, Cleaning valve
3 port valve
2/3 port valves mixed mounting
2
3
M
3 port valve mountable number
No 3 port valves used
2 pcs. (colors)
4 pcs. (colors)
00
02
04
Pilot port fitting size
ø4 One-touch fitting (Antistatic)
ø6 One-touch fitting (Antistatic)
C4
C6
VCC12(D)-00 VCC13-00
VCC12(D)-02(F) VCC13-02(F)
2 port valve mountable number
No 2 port valves used
2 pcs. (colors)
4 pcs. (colors)
00
02
04
Note) Maximum mountable valve number: 40 pcs. (in total of 2 port and 3 port valves)
Valves must be mounted in the right direction. Refer
to page 657.
Pressure cannot be applied from a 3 port valve
RETURN port.
Note 1)
Note 2)
02
02F
[Rc1/4]
[G1/4]
02
02F
[Rc1/4]
[G1/4]
Note) Part number for sub-base
For 2 port: VCC12-S-
For 3 port: VCC13-S-
How to Order
IN PA
PAIN
ININININ PAPAPAPA
PAPAPAPA
3 port valve
PA
PA
IN
RETURN
RETURN
IN
RETURN
RETURN
IN
RETURN
RETURN
IN
IN
IN
OUT
2 port valve
8
2021-06-1014:35
DG018865

Valve for Water and Chemical Base Fluids VCC Series
OUT
Option
SUS316L Stainless steel fitting
K 0604VCK 02F
Type
For 2 port valve
For 3 port valve
Blanking plug (with O-ring)
Hexagon socket head plug (R1/4)
Blanking plug (with O-ring)
Hexagon socket head plug (R1/4)
1
1
1
2
Model Description Qty.
VVCC12-10A-1
VVCC13-10A-1
VCKH
Male connector
VCKK
40°swivel elbow
VCKL
90°swivel elbow
02VV CC1 GM 06 C4 04
Cleaning valve
Cleaning valve
Cleaning valve
Gate valve
Blanking Plug Assembly
How to Order
With gate valve
Manifold
Passage number
2 port valve, Cleaning valve
2/3 port valves mixed mounting
2
M
Gate valve and cleaning valve mountable number
Cleaning valve (2 port valve): 1 pc. + Gate valve: 1 pc.
Cleaning valve (2 port valve): 3 pcs. + Gate valve: 1 pc.
Cleaning valve (2 port valve): 5 pcs. + Gate valve: 1 pc.
02
04
06
2 port valve
mountable number
No 2 port valves used
2 pcs. (colors)
4 pcs. (colors)
00
02
04
3 port valve
mountable number
No 3 port valves used
2 pcs. (colors)
4 pcs. (colors)
00
02
04
∗Valve for installation is not included in the manifold model.
∗Gate valve and cleaning valve (2 port valve) for installation are
not included. They are ordered separately. (Gate valve is
equivalent to 2 port valve.)
∗When cleaning valve number is an even number, use the blank-
ing plug for 2 port valve.
Pilot port fitting size
ø4 One-touch fitting (Antistatic)
ø6 One-touch fitting (Antistatic)
C4
C6
Note) Maximum mountable valve
number: 40 pcs. (in total of 2
port, 3 port and gate valves)
0604
0806
1075
1008
1209
Applicable tubing
(O.D. x I.D.)
6 x 4
8 x 6
10 x 7.5
10 x 8
12 x 9
Shape
Male connector
40°swivel elbow
90°swivel elbow
H
K
L
Port size
G1/4
02F
∗G1/4 has special shape of
bottom seal. Please refer
page 652 for details.
Circuit example
INININININ PAPAPAPAPA
PAPAPAPA
2/3 port valve
Gate valve
PA
PA
IN
RETURN
RETURN
IN
RETURN
RETURN
IN
RETURN
RETURN
IN
IN
IN
OUT
Gate/Cleaning valve
PA
9
2021-06-1014:35
DG018865

VCC Series
Specifications
Weight
SUS316L Stainless Steel Fitting Specifications
Model
2 port 3 port Note 3) 2 port (Diaphragm type)
Poppet seal (PEEK resin + Stainless steel)
+ Special fluororesin sliding part
Poppet seal (PEEK resin + Stainless steel)
+ Special fluororesin diaphragm
VCC12 VCC13 VCC12D
Note 1) Supply pressure: Valve leakage at 1.2 MPa (for air)
Note 2) Supply pressure: Valve leakage at 0.9 MPa (for air)
Note 3) Pressure cannot be applied from a 3 port valve RETURN port.
Water/Chemical base paint, Ink, Cleaning solvent (Water, Butyl acetate), Air
0.4 to 0.7
ø3.8
5 to 50
5 to 50
Not possible (Initial lubricant: White vaseline is used.)
Unrestricted
1 or less (3 port valve IN →RETURN: 20 or less) Note 1) 1 or less Note 2)
0 to 1.0 (Instantaneous pulsation pressure: 1.2)
2
0 to 0.7 (Instantaneous pulsation pressure: 0.9)
1.5
Passage number
Fluid
Operating pressure range
Withstand pressure
Pilot pressure
Orifice diameter
Flow rate characteristics
Fluid temperature
Ambient temperature
Lubrication
Mounting orientation
Valve leakage
(MPa)
(MPa)
(MPa)
(mm)
Kv(Cv)
(°C)
(°C)
(cm3/min)
Construction
(Fluid contact material)
Applicable tubing
Fluid
Max. operating pressure (at 20°C)
Ambient and fluid temperature
Nylon/Fluoro tubing
Water/Chemical base paint, Ink, Cleaning solvent (Water, Butyl acetate), Air
1.0
0 to 60
(MPa)
(°C)
Valve
Blanking plug assembly
Manifold block
∗Valves are not attached.
End plate
Fittings
VCC12 (2 port)
VCC13 (3 port)
For 2 port
For 3 port
For 2 port (2 stations, one-piece type)
For 3 port (2 stations, one-piece type)
For gate valve
For 2 port
For 3 port
For 2/3 port mixed mounting
ø6
ø8
ø10
ø12
ø6
ø8
ø10
ø12
ø6
ø8
ø10
ø12
VCKH
VCKK
VCKL
37 g
48 g
29 g
45 g
150 g
254 g
300 g
409 g
495 g
452 g
24 g
25 g
33 g
36 g
25 g
26 g
32 g
37 g
29 g
30 g
37 g
41 g
IN⇔OUT: 0.28(0.33)IN⇔OUT: 0.28(0.33) IN⇒OUT: 0.28 (0.33)
IN⇒RETURN: 0.25(0.3)
10
2021-06-1014:35
DG018865

Valve for Water and Chemical Base Fluids VCC Series
∗Recommended surface roughness of inner surface where the valve is inserted is Rz6.3.
1.2 hole
1.2 to 2 hole
3.8 hole
ø21.6±0.05
40.8±0.1
4 hole
30°
ø21±0.05
30°
R0.2
33±0.1
38.8±0.1
23±0.1
16.5±0.1
R0.2
ø20±0.05 ø24±0.05
C1
M26 x 1.5
45±0.1
2.5 8.5
Pilot port
Leakage detection port
IN port
OUT port
30°
∗Recommended surface roughness of inner surface where the valve is inserted is Rz6.3.
1.2 to 2 hole
3.8 hole
4 hole
4 hole
ø23±0.05
ø22.5±0.05
48±0.1
40.5±0.1
32.7±0.05
ø24±0.05
1.2 hole
45.9±0.1
38.4±0.1
23±0.1
16.5±0.1
R0.2
55±0.05
ø22±0.05
C1
M26 x 1.5
2.5 8.5
Pilot port
Leakage detection port
RETURN port
IN port
OUT port
30°
30°
30°30°
VCC13-00
Dimensions
Mounting hole dimensions (When valve is built in to the device.)
VCC12(D)-00
11
2021-06-1014:35
DG018865

VCC Series
Rc1/8 pilot (12) port
G1/4, Rc1/4 IN(1) port
15
38.7
16.5
G1/4, Rc1/4 OUT(2) port
15
22
25
15
22
25
2 x ø6 (for M5 mounting)
43
6
48 6
M5 leakage detection port
22
30
60
23
0.5 to 2
15
25
22
G1/4, Rc1/4 OUT(2) port
15
25
22
2 x ø6 (for M5 mounting)
58
6
6
50
G1/4, Rc1/4 RETURN(3) port M5 leakage detection port
19
11
38.4
23
70
30
0.5 to 2
∗Part number for sub-base
VCC13-S-
∗Sub-base material is aluminum
+ hard anodized containing PTFE.
02
02F
[Rc1/4]
[G1/4]
∗Part number for sub-base
VCC12-S-
∗Sub-base material is aluminum
+ hard anodized containing PTFE.
02
02F
[Rc1/4]
[G1/4]
VCC13-02(F)
VCC12(D)-02(F)
Single valve unit
Dimensions
Rc1/8 pilot (12) port
G1/4, Rc1/4 IN(1) port
45.9
16.5
15
12
2021-06-1014:35
DG018865

Valve for Water and Chemical Base Fluids VCC Series
L1
L2
2
n
L1 = n / 2 x 30 + 16 L2 = n / 2 x 30 + 32
∗n = Number of valves (cleaning valve + gate valve + other valves)
< >: Pilot port is C6.
n: Stations (mm)
46
62
4
76
92
6
106
122
8
136
152
10
166
182
12
196
212
14
226
242
16
256
272
18
286
302
20
316
332
22
346
362
24
376
392
26
406
422
28
436
452
30
466
482
32
496
512
34
526
542
36
556
572
38
586
602
40
616
632
n
6423
n-1
53112
VV2CC1VVMCC1, VV3CC1
n-1
97531
0.5 to 2 0.5 to 2
0.5 to 2 0.5 to 2
122.2 <124.2> 142.2 <144.2>
1010
75 25 80
22.6
L2
L1
8
3031
100 120
3 port valve2 port valve
Pilot port
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
G1/4 (RETURN port)
G1/4 (IN port)
4 x ø9
(for M8
mounting)
n
10 8642
Manifold
Dimensions
50
142.2 <144.2>
120
20
67.5 <69.5>
64.9
G1/4
OUT port
122.2 <124.2>
100
67.5 <69.5>
50
20
G1/4
OUT port
64.9
10.5
8
50
Leakage detection port
0.5 to 2 0.5 to 2
0.5 to 2 0.5 to 2
122.2 <124.2> 142.2 <144.2>
1010
75 25 80
22.6
L2
L1
8
3031
100 120
2 port valve 3 port valve Cleaning valve +
Gate valve
Pilot port
C4: ø4 One-touch fitting
C6: ø6 One-touch fitting
G1/4 (RETURN port)
G1/4 (IN port)
4 x ø9
(for M8
mounting)
Gate valve
∗Aluminum + hard anodized containing PTFE and
POM are used for a part of the manifold material.
Refer to page 660 for details.
13
2021-06-1014:35
DG018865

VCC Series
VCKH1209-02F
VCKH1008-02F
VCKH1075-02F
VCKH0806-02F
VCKH0604-02F
Part no. Indication of A
12/9
10/8
10· 75
8/6
6/4
øB
13
11
11
9
7
C
38.5
38
38
36.5
36.5
D
10
9
9
8
8
E
19
17
17
14
12
F G
17
17
17
14
14
18.5
18.5
18.5
16
15
T
9 to 12 N·m
6 to 9 N·m
6 to 9 N·m
4 to 9 N·m
3 to 8 N·m
A
(mm)
A
10
D
Bottom seal
Seal material: Nylon
VCKH Male connector
Width across flats F
Width across flats E
øB
Approx. C
4.5
13.5
0.5
ø10
D
6
G1/4
∗After tightening manually, tighten 1.5 to 2 more turns.
(Equivalent tightening torque: T)
∗Tightening torque: Tighten within 10 ±1 N·m.
Approx. G
Approx.
F
VCKK 40°swivel elbow
Width across flats E
Width across flats 14
ø
B
ø11
G1/4
ø8.6
Approx. C
18.8
13.8
11.8
5.8 2.8 0.5
∗Tightening torque:
Tighten within 10 ±1 N·m.
∗
After tightening manually,
tighten 1.5 to 2 more turns.
(Equivalent tightening torque: T)
40°
SUS316L Stainless steel fittings
Mounting female thread recommended dimensions
Dimensions
G1/4
ø4 or less
C0.5 or less
9 to 13
7 or more
VCKK1209-02F
VCKK1008-02F
VCKK1075-02F
VCKK0806-02F
VCKK0604-02F
Part no. Indication of A
12/9
10/8
10· 75
8/6
6/4
øB
13
11
11
9
7
C
49.5
48.5
48.5
46
45.5
D
10
9
9
8
8
E
19
17
17
14
12
F
18.5
18.5
18.5
16
15
T
9 to 12 N·m
6 to 9 N·m
6 to 9 N·m
4 to 9 N·m
3 to 8 N·m
(mm)
14
2021-06-1014:35
DG018865

Valve for Water and Chemical Base Fluids VCC Series
VCKL 90°swivel elbow
Dimensions
Width across flats G
Width across flats 14
A
10
ø11
ø8.6
13.8
øB
F
G1/4
Approx. E
Max. = C
D
18.8
11.8
5.8
2.8
0.5
∗ After tightening manually,
tighten 1.5 to 2 more turns.
(Equivalent tightening torque: T)
∗Tightening torque: Tighten within 10 ±1 N·m.
Approx. H
VCKL1209-02F
VCKL1008-02F
VCKL1075-02F
VCKL0806-02F
VCKL0604-02F
Part no. Indication of A
12/9
10/8
10· 75
8/6
6/4
øB
13
11
11
9
7
C
43.5
42.5
42.5
40
38.5
D
33
33
33
32
32
E
30.5
30
30
27.5
27.5
F G
10
9
9
8
8
19
17
17
14
12
H T
18.5
18.5
18.5
16
16
9 to 12 N·m
6 to 9 N·m
6 to 9 N·m
4 to 9 N·m
3 to 8 N·m
(mm)
15
2021-06-1014:35
DG018865

VCC Series
Special Tools
VCC-G-B
VCC-G-A
ø12.7
4 x ø1.3
Tool for Attaching/Detaching Valve
Tool for Disassembling/Cleaning Valve Element
VCC-G-A
VCC-G-C
VCC-G-B (for socket wrench)
VCC12(D) 2 port valve
VCC13 3 port valve
4 x ø1.8
ø21
M16 x 1.5
ø8
104
ø25
For attaching/
detaching valve
Knurled
ø21
4 x ø1.8
A-type 6.3 square drive
Socket wrench
24
ø28
Knurled
ø13.4
4 x ø1.8
105
ø19
ø8 Knurled
For 3 port valve
For 2 port valve
16
2021-06-1014:35
DG018865

Valve for Water and Chemical Base Fluids VCC Series
VCC-G-D-1
2
VCC-G-D-1
VCC-G-D-1
113
VCC-G-D-1
VCC-G-D-2
97
For extending the socket
VCC-G-D-1 (Applicable fitting VCK )
1209
1008
1075
Width across flats: 19
60
14
13
25.5
9
20.5
50
14
Width across flats: 17
Union Nut Socket
VCC-G-D-2 (Applicable fitting VCK )
0806
0604
17
2021-06-1014:35
DG018865

VCC Series
Disassembly/Assembly/
Maintenance Procedure
Tighten the screw until it hits the body by pressing the orifice body with approx. 100 to 200 N of force.
(∗ Additional tightening is not necessary.)
Control dimension with full length. (2 port valve: 44.8 to 45.1 mm, 3 port valve: 54.6 to 54.9 mm)
Reference tightening torque is approx. 1 to 2 N·m for VCC12(D)-00 (2 port valve), and 0.5 to 1 N·m for VCC13-00 (3 port valve).
There is a possibility of damaging threads if tightening exceeds the tightening torque range.
VCC12(D)-00 (2 port valve) VCC13-00 (3 port valve)
Procedure
qLoosen the orifice body with a tool and remove it.
wClean the valve.
eAssemble a new orifice body.
Cleaning Valve Element
Special tool part no.: VCC-G-C
VCC13-00 (3 port valve)
VCC12-1A-1
Orifice body assembly
VCC13-1A-1
Orifice assembly
Jig: VCC-G-C
VCC12-00 (2 port valve)
2 lines
Valve element
Body
Screw
Valve element
Screw
3 lines
Body
Full length: 44.8 to 45.10.2
Except face seal (O-ring)
Full length: 54.6 to 54.90.4
Except face seal (O-ring)
18
2021-06-1014:35
DG018865

Valve for Water and Chemical Base Fluids VCC Series
OUT
IN
O-ring for paint seal
Special FKM
Production lot number
Part no.
Place the arrow within
±15°of IN port position.
2 port valve 3 port valve Model label
G1/4
IN port in valve
OUT
IN
G1/4
RETURN
G1/4
O-ring for air
HNBR
IN port in valve
ON
OFF
Attach and remove the valve straight. If the paint applied to the O-ring for paint adheres to the pneumatic passage, clean it.
When inserting, apply vaseline to the O-ring and the inner surface of the base and insert slowly so that the O-ring is not twisted or cut.
The arrow shown on the model label of the valve is set for the optimum direction for cleaning. Mount the valve so that the arrow comes to IN port
position.
Apply vaseline (commercially available) on the O-ring surface, and in-
sert straight. (Note the direction shown on the label.)
After mounting the indicator lamp cover, tighten the mounting nut to a
tightening torque of 2.5 to 3.5 N·m of tightening torque.
Procedure
qLoosen the mounting nut with a tool to remove.
wRemove the indicator lamp cover.
eTurn 45 to 90°(idle turn) clockwise with a tool (to avoid O-ring
adhesion).
rPull out the valve straight.
tWipe off residual paint on inner surface of the base with a cleaning
material.
yReplace the O-ring mounted to the valve.
(O-ring part number: See page 658.)
How to Attach the Valve
q e
r
Apply vaseline.
How to Remove the Valve
Special tool part no.: VCC-G-A, VCC-G-B (Refer to page 654.)
Thread for detaching body
(M16 x 1.5)
19
2021-06-1014:35
DG018865