SMC Networks EX500-GEN2 Series User manual

EX500-TF2Z176EN
Page 1 of 2
Instruction Manual
Gateway unit – EtherNet/IPTM compatible
Series EX500-GEN2
The intended use of the Gateway unit is for connection to SI units and
input devices for the control of pneumatic valves.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety. etc.
•Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
•Keep this manual in a safe place for future reference.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
•Always ensure compliance with relevant safety laws and
standards.
•All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
•Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for more Safety instructions.
2 Specifications
General specifications
Item
Specifications
Ambient operating temperature
-10 to +50 oC
Ambient humidity range
35 to 85% RH (no condensate)
Ambient storage temperature
- 20 to +60 oC
Withstand voltage
1000 VAC applied for 1 minute
Insulation resistance
500 VDC, 2 MΩor more
Weight
550 g
Electrical specifications
3 Name and function of parts
No
Part
Description
1
Port1 / IN connector
Connection to EtherNet/IPTM line.
2
Port2 / OUT connector
3
Power supply connector
Connection for power supply.
4
Branch port A (COM A)
Connection to SI units (with manifold
valves) or input units using a branch
cable.
5
Branch port B (COM B)
6
Branch port C (COM C)
7
Branch port D (COM D)
8
LED Display
Displays the unit status.
9
Switch cover
Switches for setting address, etc.
10
FE terminal (M3)
Functional Earth (FE).
4 Installation
4.1 Direct mounting
Secure in position using 4 x M5 screws, 15 mm minimum thread length.
4.2 Wiring connections
•Communication Connector
Select the appropriate Ethernet cables to mate with the connectors
on the SI unit. The EtherNet/IP connection has 2 ports, PORT 1 and
PORT 2, and both ports can be used for connection.
M12 4-pin Socket (D-coded)
Connector
Pin No. Signal name
PORT 1 / PORT 2
1
TX+
2
RX+
3
TX-
4
RX-
•Power Supply Connector
Connect the power supply to the power supply connector on the
Gateway unit. With this cable, power is supplied to the output devices
(such as solenoid valve) and the input devices and for control.
•Both single and two power supply systems can be adopted, however
the wiring should be made separately (for solenoid valves / outputs
and for input and control) for either system.
The M12 connector cable has two types, Sta
ndard M12 and
SPEEDCON compatible. If both plug and socket have SPEEDCON
connectors, the cable can be inserted and connected by turning it a
1/2 rotation.
A standard connector can be connected to a SPEEDCON connector.
•Branch Connector
Connect SI units (solenoid valves) and input devices to the Branch
port connectors (COM A - D) using an M12 (8-pin) connector cable
(EX500-AC###-S#P#).
As each cable contains power supply wiring, there is no need to
supply power to the SI unit (solenoid valves) or input devices
separately.
Warning
•Be sure to fit a seal cap (EX9-AWTS) on any unused connectors.
Proper use of the seal cap enables the enclosure to maintain IP65
specification. Tightening torque: 0.1 N•m.
4.3 Ground Connection
•Connect the FE terminal (M3) to ground.
•Individual grounding should be provided close to the product with a
short cable to assure the safety and noise resistance of the system.
•Resistance to ground should be 100 Ω or less.
4 Installation (continued)
4.4 Environment Warning
•Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
•Do not install in a location subject to vibration or impact in excess of
the product’s specifications.
•Do not mount in a location exposed to radiant heat that would result
in temperatures in excess of the product’s specifications.
5 Setting
5.1 Switch setting
•Open the switch cover to set the switches using a small flat blade
screwdriver.
•The power supply should be turned OFF while setting the switches.
•Whenever the switch cover has been opened, close the cover and
tighten the screws to the specified tightening torque.
Recommended tightening torque: 0.6 N•m.
5.2 IP address setting
5.3 DIP switch setting
Description
1 Reserved (fixed to OFF).
2
HOLD / CLEAR setting
ON: If EtherNet/IP communication error occurs, the output
will be retained.
OFF: Set the output condition during EtherNet/IP error via
network. Cleared when this is not set.
3
Mode setting:
ON: Gateway distribution setting (64 points).
OFF: Gateway distribution setting 2 (128 points).
4
Manual setting of IP address: 192.168.Y.X
(Y: OFF_0, ON_1)
The default setting is OFF.
*1: Remote control
The mode to respond to the commands below of BOOTP/DHCP
Server provided by Rockwell Automation.
Enable DHCP
Information including IP address can be obtained from
BOOTP/DHCP Server. If the power is supplied again in this state,
EX500 tries to obtain the information including IP address again.
Disable BOOTP/DHCP
Information including IP address is not obtained from BOOTP/DHCP
Server. Previous setting can be held if power is supplied under this
condition.
*2: Manual setting of IP address
IP address is set within the range of 192.168.0.1 to 192.168.0.254,
192.168.1.1 to 192.168.1.254.
*3: DHCP mode
Obtain IP address from DHCP Server. Obtained IP address is lost
when power supply is cut.
Default setting
"Enable DHCP" at "Remote control".
ORIGINAL INSTRUCTIONS
Item
Specifications
Power supply voltage
Control and Input: 24.0 VDC ±10%
Solenoid valves: 24.0 VDC +10% / -5%
Rated Current
Power supply for control and input: 6.2 A
(GW current consumption: 200 mA max.).
Power supply for solenoid valve: 4 A
Number of Inputs / Outputs
128 Inputs / 128 Outputs
Communication specifications
Item
Specifications
Protocol
Ethernet (IEEE802.3)
Media
100BASE-TX (CAT5 or more)
Communication speed
10/100 Mbps (Automatically selected)
Communication method
Full duplex / half duplex (autumatically
selected)
Fieldbus protocol
EtherNet/IPTM
I/O Message
Input: 20 bytes (assembly instance: 100)
Output: 20 bytes (assembly instance: 150)
IP address setting range
Setting of specified address by DHCP
server or internal switch.
(192.168.0.1 to 192.168.0.254, 192.168.1.1
to 192.168.1.254)
Device information
Vendor ID: 7 (SMC Corp.)
Product type: 12 (Communication adapter)
Product code: 198
Applicable function
Quick ConnectTM
DLR
Web server (Applicable browser: Internet
Explorer6 to 11, Firefox28.0 to 31.0,
Google Chrome 36.0 to 37.0)
Low level bus specifications
Item
Specifications
Number of inputs / outputs
128 Inputs / 128 Outputs
Applicable system
Gateway distribution system 2 (128 point)
Number of branch ports
4 (input: Max. 32 points / Output: Max. 32
points per branch)
Number of connected slaves
16 max. (input unit: 2 pcs. / SI unit: 2 pcs.
per branch)
Power supply for control and input
24 VDC, Max. 1.5 A per one branch port
Power supply for Solenoid valve
24 VDC, Max. 1.0 A per one branch port
Branch cable length
Total length 20 m or less per branch
7/8 inch, 4-pin Plug
Connector
Pin No.
Signal name
1
24 VDC (solenoid valves)
2
24 VDC (control and input)
3
0 V (control and input)
4 0 V (solenoid valves)
IP address setting
Setting
Description
x100
x10
X1
0
0
0
Remote control (DHCP) *1
0
0
1
Manual setting of IP address:
192.168.Y.X
(X = 1-254) *2
0
0
2
:
:
:
2
5
4
2
5
5
DHCP mode *3
2
5
6
Reserved
:
:
:
9
9
9
The default setting is 0.

EX500-TF2Z176EN
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5 Setting (continued)
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for further information on switch settings.
5.4 Configuration
Technical documentation giving detailed configuration information can
be found in the operation manual on the SMC website (URL:
https://www.smcworld.com).
6 LED Display
•Branch port status
LED Description
COM A
OFF
Not connected.
Green ON
Normal operation.
Green flashing
Diagnostics error.
COM B
OFF
Not connected.
Green ON
Normal operation.
Green flashing
Diagnostics error.
COM C
OFF
Not connected.
Green ON
Normal operation.
Green flashing
Diagnostics error.
COM D
OFF
Not connected.
Green ON
Normal operation.
Green flashing
Diagnostics error.
7 Outline Dimensions (mm)
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for outline dimensions.
8 How to Order
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for How to order information.
9 Maintenance
9.1 General Maintenance Caution
•Not following proper maintenance procedures could cause the
product to malfunction and lead to equipment damage.
•If handled improperly, compressed air can be dangerous.
•Maintenance of pneumatic systems should be performed only by
qualified personnel.
•Before performing maintenance, turn off the power supply and be
sure to cut off the supply pressure. Confirm that the air is released to
atmosphere.
•After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
•If any electrical connections are disturbed during maintenance,
ensure they are reconnected correctly and safety checks are carried
out as required to ensure continued compliance with applicable
national regulations.
•Do not make any modification to the product.
•Do not disassemble the product, unless required by installation or
maintenance instructions
•Stop operation if the product does not function correctly.
10 Limitations of Use
10.1 Limited warranty and Disclaimer/Compliance Requirements
Refer to Handling Precautions for SMC Products.
11 Product Disposal
This product shall not be disposed of as municipal waste. Check your
local regulations and guidelines to dispose of this product correctly, in
order to reduce the impact on human health and the environment.
12 Contacts
Refer to www.smcworld.com or www.smc.eu for your local distributor /
importer.
URL: https://www.smcworld.com (Global) https://www.smc.eu (Europe)
SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, Japan
Specifications are subject to change without prior notice from the manufacturer.
© 2021 SMC Corporation All Rights Reserved.
Template DKP50047-F-085M
•Gateway unit status
LED Description
MS
OFF
Power supply for input and control OFF
Green ON
Normal operation
Green flashing
Parameter setting error
Red flashing
Diagnostics error
Red ON
Unrecoverable error
NS
OFF
IP address not set
Green ON
EtherNet/IPTM communication established
Green flashing
EtherNet/IPTM communication not
established
Red flashing
EtherNet/IPTM communication time out
Red ON
IP address has been duplicated
PWR(V)
OFF
Power supply for solenoid valves is OFF
Green ON
Power supply for solenoid valves is ON
PI
OFF
Forced output mode is disabled
(Operating normally)
Orange
flashing
Ethernet UCMP Echo request (Ping
command) received.
Orange ON
Forced output mode is ON
L/A1
OFF
No Link, No Activity (Port1)
Green ON
Link, No Activity (Port1, 100 Mbps)
Green flashing
Link, Activity (Port1, 100 Mbps)
Orange ON
Link, No Activity (Port1, 10 Mbps)
Orange
flashing
Link, Activity (Port1, 10 Mbps)
L/A2
OFF
No Link, No Activity (Port2)
Green ON
Link, No Activity (Port2, 100 Mbps)
Green flashing
Link, Activity (Port2, 100 Mbps)
Orange ON
Link, No Activity (Port2, 10 Mbps)
Orange
flashing
Link, Activity (Port2, 10 Mbps)