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  9. SMC Networks EX260-VEN1 User manual

SMC Networks EX260-VEN1 User manual

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Doc. No.EX##-OMA1004
PRODUCT NAME
SI Unit for vacuum manifold
MODEL / Series / Product Number
EX260-VEN1
-2-
No.EX##-OMA1004
Contents
1. Product summary 10
2. Wiring 11
2.1. Communication connector 11
2.2. Power connector 13
2.3. FE terminal 13
3. Configuration 14
3.1. EDS file and Icon file 14
3.2. Switch setting 14
3.3. Configuration with Studio 5000 Logix Designer 16
3.4. EtherNet/IPTM function 21
4. Process data 22
4.1. Input process data 22
4.2. Output process data 25
5. Web server 26
5.1. I/O Status tab 27
5.2. Parameter Setting tab 32
5.3. Interface Status tab 36
5.4. Statistics tab 37
5.5. Diagnostic tab 37
5.6. Hold Clear tab 38
6. Example of energy saving operation of ejector 39
7. LED display 40
8. Specification 41
8.1. Dimensions 41
8.2. Specifications 42
9. Accessories 43
9.1. Accessories for communication connector 43
9.2. Accessories for power connector 47
10. Troubleshooting 49
10.1. Troubleshooting chart 49
10.2. Troubleshooting tables 50
-3-
No.EX##-OMA1004
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger".
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
Caution
Caution indicates a hazard with a low level of risk, which if not avoided
could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk, which if not
avoided could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk, which if not avoided
will result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with
specific equipment must be decided by the person who designs the equipment or decides its
specifications based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the
person who has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest
catalog information, with a view to giving due consideration to any possibility of equipment failure when
configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is
confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures
to prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the
product is to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place
exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special
safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by
using a mechanical protective function, and periodical checks to confirm proper operation.
-4-
No.EX##-OMA1004
Safety Instructions
Caution
1.The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following "Limited warranty and Disclaimer" and "Compliance
Requirements".
Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered,whichever is first.2)
Also, the product may have specified durability, running distance or replacement parts.
Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our
responsibility, a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other
damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and
disclaimers noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the
vacuum pad or failure due to the deterioration of rubber material are not covered by
the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction (WMD) or any other weapon is prohibited.
2. The exports of SMC products or technology from one country to another are governed by
the relevant security laws and regulation of the countries involved in the transaction. Prior
to the shipment of a SMC product to another country, assure that all local rules governing
that export are known and followed.
-5-
No.EX##-OMA1004
Operator
This operation manual is intended for those who have knowledge of machinery using
pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance
of such equipment. Only those persons are allowed to perform assembly, operation and
maintenance.
Read and understand this operation manual carefully before assembling, operating or providing
maintenance to the product.
■Safety Instructions
Warning
■Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
■Do not operate or set up with wet hands.
An electric shock can result.
■Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
■Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
■If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise, malfunction can result, causing an accident.
■The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before
performing maintenance.
Otherwise, an injury can result.
-6-
No.EX##-OMA1004
Caution
■When handling or assembling or replacing the unit, pay attention to the following:
•Do not touch the sharp edges when overseeing the unit.
•The unit joints are tightly bound with gaskets, so do not hit your hands when replacing the unit.
•Do not put your fingers between them when joining the units.
Otherwise, an injury can result.
■After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
■Provide grounding to assure the noise resistance of the Serial System.
Individual grounding should be provided close to the product with a short cable.
NOTE
○Follow the instructions given below when designing, selecting and overseeing the product.
•The instructions on design and selection (installation, wiring, environment, adjustment, operation,
maintenance, etc.) described below must also be followed.
Product specifications
•Use the specified voltage.
Otherwise, failure or malfunction can result.
•Reserve a space for maintenance.
Allow sufficient space for maintenance when designing the system.
•Do not remove any nameplates or labels.
This can lead to incorrect maintenance, or misreading of the operation manual, which could cause damage or
malfunction to the product.
It may also result in non-conformity to safety standards.
•Pay attention to the inrush current at power-up.
Depending on the connected load, the initial charge current may cause the overcurrent protection and malfunction
can result.
-7-
No.EX##-OMA1004
•Product handling
Installation
•Do not drop, hit or apply excessive shock to the fieldbus system.
Otherwise, damage to the product can result, causing malfunction.
•Tighten to the specified tightening torque.
If the tightening torque is exceeded the mounting screws may be broken.
IP65 protection cannot be guaranteed if the screws are not tightened to the specified torque.
• When carrying the vacuum manifold, make sure that the connections are not stressed.
Otherwise, the damage to connections can result. In addition, some combinations of the manifold may be very
heavy, so use more than one person to carry or install the unit.
•Never mount a product in a location that will be used as a foothold.
The product may be damaged if excessive force is applied by stepping or climbing onto it.
Wiring
•Avoid repeatedly bending or stretching the cables or placing heavy load on them.
Repetitive bending stress or tensile stress can cause breakage of the cable.
•Wire correctly.
Incorrect wiring can break the product.
•Do not perform wiring while the power is on.
Otherwise, damage to the fieldbus system and/or I/O device can result, causing malfunction.
•Do not route wires and cables together with power or high voltage cables.
Otherwise, the fieldbus system and/or I/O device can malfunction due to interference of noise and surge voltage
from power and high voltage cables to the signal line.
Route the wires (piping) of the fieldbus system and/or I/O device separately from power or high voltage cables.
•Confirm proper insulation of wiring.
Poor insulation (interference from another circuit, poor insulation between terminals, etc.) can lead to excess
voltage or current being applied to the product, causing damage.
•Take appropriate measures against noise, such as using a noise filter, when the fieldbus system is
incorporated into equipment.
Otherwise, noise can cause malfunction.
Environment
•Select the proper type of protection according to the environment of operation.
IP65 protection is achieved when the following conditions are met.
(1) The communication connector and power connector on the SI Unit are properly connected to the cable with
M12 connector.
(2) Suitable mounting is conducted between the SI Unit and the vacuum manifold.
(3) Unused connector is fitted with a seal cap.
If using in an environment that is exposed to water splashes, please take measures such as using a cover.
•Do not use in a place where the product could be splashed by oil or chemicals.
If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent,
even for a short time, it may be adversely affected (damage, malfunction etc.).
•Do not use the product in an environment where corrosive gases or fluids could be splashed.
Otherwise, damage to the product and malfunction can result.
•Do not use in an area where surges are generated.
If there is equipment that generates a large amount of surge (solenoid type lifter, high frequency induction furnace,
motor, etc.) close to the fieldbus system, this may cause deterioration or breakage of the internal circuit of the
fieldbus system. Avoid sources of surge generation and crossed lines.
•When a surge-generating load such as a relay or solenoid is driven directly, use a fieldbus system
with a built-in surge-absorbing element.
Direct drive of a load generating surge voltage can damage the fieldbus system.
•The product is CE marked, but not immune to lightning strikes. Take measures against lightning
strikes in the system.
•Prevent foreign matter such as remnant of wires from entering the fieldbus system to avoid failure
and malfunction.
-8-
No.EX##-OMA1004
•Mount the product in a place that is not exposed to excessive vibration or impact.
Otherwise, failure or malfunction can result.
•Do not use the product in an environment that is exposed to temperature cycle.
Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
•Do not expose the product to direct sunlight.
If using in a location directly exposed to sunlight, shade the product from the sunlight.
Otherwise, failure or malfunction can result.
•Keep within the specified ambient temperature range.
Otherwise, malfunction can result.
•Do not operate close to a heat source, or in a location exposed to radiant heat.
Otherwise, malfunction can result.
Adjustment and Operation
•Perform settings suitable for the operating conditions.
Incorrect setting can cause operation failure.
•Please refer to the PLC manufacturer's manual etc. for details of programming and addresses.
For the PLC protocol and programming refer to the relevant manufacturer's documentation.
Maintenance
•Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the
release of air before performing maintenance.
There is a risk of unexpected malfunction.
•Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
•After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Otherwise, safety is not assured due to an unexpected malfunction or incorrect operation.
•Do not use solvents such as benzene, thinner etc. to clean each unit.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains
again with a dry cloth.
-9-
No.EX##-OMA1004
Fieldbus System/
Industrial IoT Cybersecurity
In recent years, factories have introduced industrial IoT, building up complex networks of production
machines. These systems maybe subject to a new threat, cyberattack. To protect the industrial IoT from
cyberattacks, it is important to take multiple measures (multi-layer protection) for IoT devices, networks and
clouds.
For this purpose, SMC recommends that the following measures are always taken into consideration. For
further details of the following measures, please see security information published by your local country
security agencies.
1. Do not connect the devices via a public
network.
• If you unavoidably need to access the device or
cloud via a public network, ensure to use a secure,
private network such as VPN.
• Do not connect an office IT network and factory IoT
network.
2. Build a firewall to prevent a threat from
entering the device and system.
• Set up a router or firewall at network boundaries to
allow minimum required communications.
• Disconnect from the network or turn off the device if
no continuous connection is required.
3. Physically block an access to unused
communication ports or disable them.
• Inspect regularly each port if any unnecessary
device is connected to the network system.
• Operate necessary services (SSH, FTP, SFTP, etc.)
only.
• Set a transmission range of the device using a
wireless LAN or other radio system to the minimum
required and use only devices approved according to
the radio act in the country concerned.
• Install a device generating radio waves in such place
as there is no interference from indoor or outdoor.
4. Set up a secure communication method such
as data encryption.
• Encrypt data in every environment, including IoT
networks, secure gate-way connections, for secure
communications.
5. Grant access permissions by user accounts
and limit the number of users.
• Regularly review accounts and delete all unused
accounts or permissions.
• Establish an account lockout system to block an
access to the account for a certain period if log-in
fails more than the given threshold.
6. Protect passwords.
• Change the default password when you first
use the device or system.
• Choose a long password (minimum 8
characters) using a mix of different letters and
characters to make the password more secure
and harder to hack.
7. Use the latest security software.
• Install antivirus software on all computers to
detect and remove viruses.
• Keep the antivirus software up to date.
8. Use the latest version of the device and
system software.
• Apply patches to keep the OS and applications
up to date.
9. Monitor and detect abnormalities in the
network.
• Keep monitoring the network for any
abnormalities to take a prompt measure and
issue an alert if any abnormality is detected.
Install an intrusion detection system (IDS) and
intrusion prevention system (IPS).
10. Delete data from devices when disposed of.
• Before disposing of any IoT devices, delete
stored data or physically destruct media to
prevent any misuse of the data.
A 280-1
-10-
No.EX##-OMA1004
1. Product summary
This document is an operation manual for a SI (Serial Interface) Unit which controls vacuum (ejector)
manifold (ZKJ series). The SI Unit is compatible with EtherNet/IPTM. The SI Unit controls a vacuum
manifold which has 16 supply valves max., 16 release valves max. and 16 pressure sensors max..
No.
Item
Description
1
Communication connector
(BUS IN)
EtherNet/IPTM connection port 1.
(M12 4 pin socket D-coded)
Refer to Section 2.1.
2
Communication connector
(BUS OUT)
EtherNet/IPTM connection port 2.
(M12 4 pin socket D-coded)
Refer to Section 2.1.
3
Power connector
(PWR)
Power supply for logic/sensors and valves voltage.
(M12 4 pin plug A-coded)
Refer to Section 2.2.
4
FE terminal
Functional earth. (M3 screw)
Refer to Section 2.3.
5
LED display
LED display to indicate the status of the SI Unit.
Refer to Section 7.
6
Production information label
Information label to indicate an information of the SI Unit such as
MAC address or serial No. etc..
7
Connector
Communication connection to vacuum manifold.
8
Mounting holes
Connects to vacuum manifold.
Fig 1.1 SI Unit structure
For further details on mounting, installation, etc. of the vacuum manifold,
refer to the vacuum manifold operation manual.
Warning
The SI Unit must be connected to a vacuum manifold before it is powered ON.