SMC Networks EX510 Series User manual

®
RoHS
16-point input unit
(interlinks 16 connectors)
16-point input unit
(interlinks 8 connectors)
connectors
connectors
Auto switch
Flow switch
Pressure switch
Input device
∗Input units with
covers
∗The product is shown
without a cover.
∗The product is shown
without a cover.
Two 2-wire auto switches can be
connected to a single connector.
connectors
GW unit
Compatible communication networkCompatible communication network
Series EX510
GW System, 4 Branches
2124

VQZ1000/2000/3000
S0700
SY3000/5000/7000/9000
SQ1000/2000
SJ2000/3000
SY3000/5000
(Plug-in)
SYJ3000/5000/7000
VQ1000/2000
SZ3000
SY3000/5000
(Plug-in)
S0700
(Plug-in)
2 port
solenoid valve
Output equipment
Valve, indicator light, relay, buzzer, etc.
can be connected.
Including SI unit
manifold valve
Output unit
Note) SY, SYJ, SQ, SZ, S0700, VQ, VQZ are not yet UL-compatible.
2125
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

CC-Link
DeviceNet™
PROFIBUS DP
3 master stations
3 manifold
1 node
1 manifold
1 node
1 manifold
Compatible protocol Conventional SI unit model
CC-Link
DeviceNet™
PROFIBUS DP
3 master stations
4 manifold/4-input unit
1 node
4 manifold/4-input unit
1 node
4 manifold/4-input unit
Compatible protocol Series EX510
•The introduction of the EX510 series makes it
possible to connect more valves and sensors.
•A power supply cable for each slave unit was
required in the past.
•With the introduction of the EX510 series,
only a power supply cable to the GW unit is
required.
Connected to each unit is a branch cable
which combines the cables for
communication and power supply.
Branch cable
Communication
lines
Power supply
lines
•Setting the address for each unit was required in
the past.
• It is okay to set the address for the GW unit
only.
Including SI unit
manifold valve
Input unit
Including SI unit
manifold valve
PLC
Programmable logic
controller
Input unit Input unit
Including SI unit
manifold valve
Input unit
Including SI unit
manifold valve
PLC
Programmable logic
controller
Including SI unit
manifold valve
Including SI unit
manifold valve
GW
Serial transmission system
EX510
Input unit Input unit Output unit
Input unit Input unit
Including SI unit
manifold valve
Power supply Power supply
Features of Series EX510
Conventional Adoption of Series EX510
Feature
Connector cables result in wire-savings. (including power supply cable)
Feature
More valves and sensors can be connected.
There is no need to set the address for the SI unit, output unit and input unit.
Feature
2126

• After the introduction of the EX510 series,
only the GW unit needs to be changed.
• In the past, all the part numbers of slave units were
needed to be changed by returning it to the
manufacturer and reordering (re-estimate, delivery
time) it.
No special tools are required for press-fitting the connectors for branch cable connections and the e-con
connectors for sensor connections.
The output unit adopts a spring type terminal box, eliminating the need to tighten any retaining screws.
• The SI unit which connects output devices such as
a solenoid valve has a compact design, compared
with a existing model. (Compactness: volume ratio
more than 60%)
60.8
30
64
Existing model (Series EX120)Series EX510
70
19.6
31
No need to strip the wire Only pliers are required for clamping.
Branch connector e-con connector
Lead wire
Flat head screwdriver
Torque control, crimping work is
unnecessary.
Screwless construction. No tightening
of retaining screws required.
Can flexibly change to Field Bus.
Feature
Compact SI unit
Feature
Adoption of connectors which do not require any special tools for installation
Feature
2127
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

Delay in transmission of 1 ms or less
Feature
Effectively using the unused points of the SI unit
Feature
Making I/O flexible
Feature
Cable length of up to 20 meters is available.
Feature
Valves which are independent from the manifold can be converted to serial transmission without
purchasing new SI units.
The delay in transmission between the GW unit and SI unit/Output unit/Input unit is 1 ms or less.
The occupying number of points in the GW unit can be configured flexibly by setting a switch.
∗ Setting is different depending on the respective protocol. Refer to the specifications for details.
64 inputs/64 outputs (Initial setting) Example) 32 inputs/32 outputs
Making I/O flexible
(Side view of the GW unit) are parts in use.
SI unit
Cable assembly
for an output entry
Various units can be connected within a radius of 20 meters around the GW unit.
Input unit
Input unit
Input unit
Input unit
Manifold
valve
Manifold
valve
Manifold
valve
Manifold
valve
GW unit
Radius 20 meters
16 inputs
16 inputs
16 inputs
16 inputs
16 outputs
16 outputs
16 outputs
16 outputs
16 inputs
16 inputs
16 outputs
16 outputs
2128

Each unit is protected against a short-circuit from a power supply load.
Replaceable fuse
Protection
Feature
Input/Output unit fuses are replaceable. The short circuit protection is integrated for the SI unit.
2129
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

COM A
COM B
COM C
COM D
OUTPUTINPUT
®
RoHS
(V)
PWR
BUS
PWR
OUTPUT INPUT
16
5
40
80
64
5
25.7
60
EX510-GMJ1 EX510-GDN1 EX510-GPR1
MJ1
EX510-G CC-Link
DeviceNet™
PROFIBUS DP
MJ1
DN1
PR1
CC-Link
Ver. 1.10
—
DeviceNet™
Release 2.0
EDS file
PROFIBUS DP
DP-V0
GSD file
Series EX510
GW System, 4 Branches
4-branch
input
4-branch
output
Communication
connector
Power supply
connector
Model
Cover view
70 ±0.2
54 ±0.2
2 x M4
Mounting hole
How to Order
Communication protocol
Dimensions
GW Unit
Specifications
Note 1) Please note that the version is subject to change.
Note 2) Each file can be downloaded from SMC website
(http://www.smcworld.com).
Note 3) For detailed specifications other than the above,
refer to the operation manual that can be
downloaded from SMC website
(http://www.smcworld.com).
Configuration file
Note 2)
Terminating resistor
For unit
For sensors
For valve
Number of inputs
Connection input device
Supply voltage
Supply current
Number of outputs
Supply voltage
Supply current
Enclosure
Operating temperature range
Operating humidity range
Withstand voltage
Insulation resistance
24 VDC±20%
11 to 25 VDC
(Supplied by DeviceNet™
circuit, 50 mA or less)
24 VDC±20%
24 VDC±20%
Not provided
Communication connector 1 pc.,
Power suppy connector 2 pcs.
Communication connector 1 pc.,
Power suppy connector 2 pcs.,
Terminating resistor 1 pc.
Provided
96/96
(3 stations, remote device station)
∗Possible to change depending
on the switch setting
64/64
∗Possible to change depending on
the switch setting
24 VDC±10%/–5%
100 mA or less (single GW unit)
64 inputs (16 inputs x 4 branches) ∗Possible to change depending on the switch setting
The EX510 series input unit (connection from communication port A to D)
24 VDC
Max. 4A (Max. 1 A per branch)
64 outputs (16 outputs x 4 branches) ∗Possible to change depending on the switch setting
24 VDC
Max. 6 A (Max. 1.5 A per branch)
20 m or less
IP20
–10 to 50°C
35 to 85%RH (with no condensation)
500 VAC for 1 min. between whole external terminal and FG
10 MΩor more (500 VDC) between whole external terminal and FG
CE marking, UL (CSA)
160 g (including accessory)
Protocol
Version
Note 1)
Applicable
system
I/O occupation area
(Inputs/Outputs)
The EX510 series SI unit manifold and output unit
(connection from communication port A to D)
Communication
Power
supply
voltage
Internal current consumption
Standards
Weight
Accessory
Branch cable length
Output Input
Environment
Communication
speed
Connection output
device
156 k/625 k/
2.5 M/5 M/10 Mbps
125 k/250 k/
500 kbps
9.6 k/19.2 k/45.45 k/
93.75 k/187.5 k/500 k/
1.5 M/3 M/6 M/12 Mbps
2130

CC-Link
DeviceNet™
PROFIBUS DP
Parts Description
GW Unit
Communication Connector Pin Assignment
Part no. Communication protocol Pin assignment and the corresponding wire color
q
DA (Blue)
V- (Black)
VP
w
DB (White)
CAN_L (Blue)
RxD/TxD-N (Green)
e
DG (Yellow)
Drain
DGND
r
SLD
CAN_H (White)
RxD/TxD-P (Red)
t
FG
V+ (Red)
SHIELD
y
u
r
t
i
o
Communication
connector (1 pc.)
Terminating resistor (1 pc.)
∗ Attached to EX510-GPR1 only.
Power supply
connector (2 pcs.)
Accessories
q
w
!0
!1
e
q w r te
!2
No. Description
Communication socket
(BUS)
Power supply socket
(PWR(V))
Power supply socket
(PWR)
Branch connector (for
output) on GW unit side
FG terminal
Mounting hole
Mounting groove for
DIN rail
Communication connector
Power supply connector
Terminating resistor
Branch connector (for
input) on GW unit side
Display, Switch setting
part
Applications
1
2
3
4
5
6
7
8
9
10
11
12
For connecting with a network, using the communication connector
(!0), which is part of the accessories.
Supplies power for output devices, which have a power supply
connector (!1), such as a solenoid valve.
Supplies power for input devices, which have a power supply
connector (!1), such as a sensor.
Connects the SI unit (manifold valves) etc., using the branch cable
(EX510-FC).
Connects input units, etc., using a branch cable (EX510-FC).
Displays the LED corresponding to the unit’s condition, address
setting, and the communication speed for the switches.
Used for mounting the unit to a DIN rail.
Used for connecting the network cable.
Used for connecting the power supply cable.
Connects the terminating resistor to both ends of a unit in the
transmission line.
Used for mounting the unit with two M4 screws.
Used for grounding.
GW System, 4 Branches Series EX510
EX510-GMJ1
EX510-GDN1
EX510-GPR1
2131
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

+24V
TD+
TD−
0V
DA
DB
DG
SLD
+24V
RD+
RD−
0V
OUTPUT
INPUT
COM A
+24V
TD+
TD−
0V
+24V
RD+
RD−
0V
OUTPUT
INPUT
COM D
FG
FG
+24V
0V
+24V
0V
q
w
e
r
t
q
w
q
w
q
w
e
r
q
w
e
r
q
w
e
r
q
w
e
r
SW1
OFF
ON
OFF
ON
SW2
L RUN L ERR PWR(V) PWR
654321
ON
10987654321
ON
COM C COM DCOM A COM B
INPUT
Display Setting
Internal Circuit
Flexible I/O Setting Examples
EX510-GMJ1 (CC-Link compliant)
Display Contents Indicator light condition
PWR(V) The output power supply voltage is supplied as specified.
The output power supply voltage is not supplied as specified.
Light is turned on.
Light is turned off.
PWR
When the input and the power for the Gateway is being supplied.
When the input and the power for the Gateway is not being supplied.
Light is turned on.
Light is turned off.
L RUN When transmission is working properly.
When transmission is interrupted.
Light is turned on.
Light is turned off.
COM
A to D
When COM A to D are receiving data.
When COM A to D are not receiving data.
Light is turned on.∗
Light is turned off.
L ERR
When there is an error in the transmission.
When setting the station number while being energized.
When the transmission speed setting switch is changed.
When the transmission is working properly.
Light is turned on.
Light is turned on.
(Blinks at 0.4 second intervals)
Light is turned off.
∗ Input unit (Input device) is connected and will illuminate when communication is working properly.
Series EX510
Address setting
Mode setting
Setting of occupied
stations
HOLD/CLR setting
Not used
Communication
speed setting
DC-DC
converter
(insulated)
Power supply
for output
Power supply
for the input and
for the control unit
of the Gateway
(Brown)
The occupying number of the Gateway units can be changed flexibly by setting a switch.
Refer to the operation manual for details.
Input/Output total 128 points
16 inputs
16 inputs
16 inputs
16 inputs
16 outputs
16 outputs
16 outputs
16 outputs
Input/Output total 64 points
16 inputs
16 inputs
16 outputs
16 outputs
Input/Output total 64 points
8 inputs
8 inputs
8 inputs
8 inputs
8 outputs
8 outputs
8 outputs
8 outputs
Internal circuit
are parts in use.
Side view of the Gateway unit
3 stations occupied mode 2 stations occupied mode A 2 stations occupied mode B
Input: 16 inputs 4-branch settings
Output: 16 outputs 4-branch settings
Input: 16 inputs 2-branch settings
Output: 16 outputs 2-branch settings
Input: 8 inputs 4-branch settings
Output: 8 outputs 4-branch settings
(at the time of shipping)
Input Output Input Output Input Output
2132

+24V
TD+
TD−
0V
V−
CAN_L
Drain
CAN_H
+24V
RD+
RD−
0V
OUTPUT
INPUT
COM A
+24V
TD+
TD−
0V
+24V
RD+
RD−
0V
OUTPUT
INPUT
COM D
V+
FG
+24V
0V
+24V
0V
q
w
e
r
t
q
w
e
r
q
w
e
r
q
w
e
r
q
w
e
r
q
w
q
w
SW1
OFF
ON
OFF
ON
SW2
MNS PWR(V) PWR
654321
ON
10987654321
ON
COM C COM DCOM A COM B
INPUT
Display Setting
Internal Circuit
Flexible I/O Setting Examples
The occupying number of points in the Gateway units can be changed flexibly by setting a switch.
The occupying number of inputs and outputs can be set respectively. (Figures below are examples of the flexibility of setting the output occupied numbers.)
Refer to the operation manual for details.
are parts in use.
Side view of the Gateway unit
EX510-GDN1 (DeviceNet™ compliant)
Display Contents Indicator light condition
PWR(V) The output power supply voltage is supplied as specified.
The output power supply voltage is not supplied as specified.
Light is turned on.
Light is turned off.
PWR When the input and the power for the Gateway is being supplied.
When the input and the power for the Gateway is not being supplied.
Light is turned on.
Light is turned off.
MNS
When the power supply is OFF, off-line, or checking the MAC ID duplication.
When I/O connection is on stand by. (On-line state)
I/O connection installation is completed. (On-line state)
I/O connection, time-out (communication irregularity in light degrees)
MAC ID duplication error, or BUS OFF error (communication error in
serious conditions)
Light is turned off.
Green light blinks.
Green light is
turned on.
Red light blinks.
Red light is turned
on.
COM
A to D
When COM A to D are receiving data.
When COM A to D are not receiving data.
Light is turned on.∗
Light is turned off.
∗ Input unit (Input device) is connected and will illuminate when communication is working properly.
GW System, 4 Branches Series EX510
Address setting
Number of
input settings
Number of
output settings
Communication
speed setting
HOLD/CLR setting
HW/SW setting
DC-DC
converter
(insulated)
Communication
part
Insulation circuit
(Photo-coupler)
CAN
transceiver
DC-DC
converter
(not insulated)
(Brown)
Power supply
for the input and
for the control unit
of the Gateway
Power supply
for output
Input/Output total 128 points
16 inputs
16 inputs
16 inputs
16 inputs
16 outputs
16 outputs
16 outputs
16 outputs
Input/Output total 64 points
16 inputs
16 inputs
16 inputs
16 inputs
Input/Output total 80 points
16 inputs
16 inputs
16 inputs
16 inputs
8 outputs
8 outputs
Input/Output total 80 points
16 inputs
16 inputs
16 inputs
16 inputs 16 outputs
Input/Output total 96 points
16 inputs
16 inputs
16 inputs
16 inputs
8 outputs
8 outputs
8 outputs
8 outputs
Input/Output total 96 points
16 inputs
16 inputs
16 inputs
16 inputs
16 outputs
16 outputs
Internal circuit
Input: 16 inputs 4-branch settings
Output: 16 outputs 4-branch settings
Input: 16 inputs 4-branch settings
Output: Unused settings
Input: 16 inputs 4-branch settings
Output: 8 outputs 2-branch settings
(at the time of shipping)
Input Output Input Output Input Output
Input: 16 inputs 4-branch settings
Output: 16 outputs 1-branch setting
Input: 16 inputs 4-branch settings
Output: 8 outputs 4-branch settings
Input: 16 inputs 4-branch settings
Output: 16 outputs 2-branch settings
Input Output Input Output Input Output
2133
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

+24V
TD+
TD−
0V
+24V
RD+
RD−
0V
OUTPUT
INPUT
+24V
TD+
TD−
0V
+24V
RD+
RD−
0V
OUTPUT
INPUT
COM D
COM A
+24V
0V
+24V
0V
VP
R×D/T×D-N
DGND
R×D/T×D-P
SHIELD
FG
GND
+5V
GND
q
w
e
r
t
q
w
e
r
q
w
e
r
q
w
e
r
q
w
e
r
q
w
q
w
SW1
OFF
ON
OFF
ON
COM C COM DCOM A COM B
SW2
DIA BF PWR(V) RUN
654321
ON
10987654321
ON
INPUT
Display Setting
Internal Circuit
Flexible I/O Setting Examples
The occupying number of points in the Gateway units can be changed flexibly by setting a switch.
The occupying number of inputs and outputs can be set respectively. (Figures below are examples of the flexibility of setting the output occupied numbers.)
Refer to the operation manual for details.
are parts in use.
Side view of the Gateway unit
Input/Output total 128 points
16 inputs
16 inputs
16 inputs
16 inputs
16 outputs
16 outputs
16 outputs
16 outputs
16 outputs
16 outputs
16 outputs
16 outputs
16 outputs
16 outputs
16 outputs
Input/Output total 64 points Input/Output total 80 points
8 inputs
8 inputs
16 outputs
16 outputs
16 outputs
16 outputs
Input/Output total 88 points
8 inputs 16 outputs
Input/Output total 96 points
8 inputs
8 inputs
8 inputs
8 inputs
16 outputs
16 outputs
16 outputs
16 outputs
Input/Output total 112 points
16 inputs
16 inputs
16 outputs
16 outputs
16 outputs
16 outputs
8 inputs
8 inputs 16 inputs
EX510-GPR1 (PROFIBUS DP compliant)
Display Contents Indicator light condition
PWR(V) The output power supply voltage is supplied as specified.
The output power supply voltage is not supplied as specified.
Light is turned on.
Light is turned off.
RUN When the input and the power for the Gateway is being supplied.
When the input and the power for the Gateway is not being supplied.
Light is turned on.
Light is turned off.
DIA When the extended diagnostic information is available.
When the extended diagnostic informatiion is not available.
Light is turned on.
Light is turned off.
COM
A to D
When COM A to D are receiving data.
When COM A to D are not receiving data.
Light is turned on.∗
Light is turned off.
BF When PROFIBUS DP communication is working improperly.
When PROFIBUS DP communication is working properly.
Light is turned on.
Light is turned off.
∗ Input unit (Input device) is connected will illuminate when communication is working properly.
Input: 16 inputs 4-branch settings
Output: 16 outputs 4-branch settings
Input: Unused settings
Output: 16 outputs 4-branch settings
Input: 8 inputs 2-branch settings
Output: 16 outputs 4-branch settings
(at the time of shipping)
Input Output Input Output Input Output
Input: 8 inputs 3-branch settings
Output: 16 outputs 4-branch settings
Input: 8 inputs 4-branch settings
Output: 16 outputs 4-branch settings
Input: 16 inputs 3-branch settings
Output: 16 outputs 4-branch settings
Input Output Input Output Input Output
Series EX510
Address setting
Number of
input settings
Number of
output settings
UNIT STATUS
HOLD/CLR
HW/SW
DC-DC
converter
(insulated)
Power supply
for the input and
for the control unit
of the Gateway
Power supply
for output
(Brown)
Internal circuit
2134

EX510-DX N 1
35.1
30.8
5.6
40
33.5
916.3
80
31
60
PWR
5
80
60
40
51
10.5
GW System, 4 Branches Series EX510
Specifications
How to Order
Dimensions
EX510-DX1 EX510-DX2
Input Unit
N
P
B
NPN output
PNP output
2-wire type
Compatible sensor
EX510-DX
Mounting example 1
Bracket (accessory for EX510-DX1)
Mounting example 2
19.8 ±0.2
13 ±0.2
2 x M4
2 x M4
2 x M4
Shown with cover removed.
Mounting hole
DIN rail
70 ±0.2
30 ±0.2
N
1 connector, 2-input type
1 connector, 1 input type
Note) B (2-wire type) is available with 1 connector, 2-input type only.
1
2
Unit type
1
EX510-DXNEX510-DXP, DXB1
Model
Input type
Number of inputs
Sensor supply voltage
Max. sensor supply current
Consumption current
Input resistance
Rated input current
ON voltage/ON current
OFF voltage/OFF current
Display
Weight
Standards
Enclosure
Operating temperature range
Operating humidity range
Withstand voltage
Insulation resistance
NPN sensor input PNP sensor input
16 inputs
24 VDC
0.2 A per point, 0.9 A per unit
100 mA (Input unit internal parts)
5.6 kΩ
Approx. 4 mA
Green LED (illuminated when turned ON)
IP10
–10 to 50°C
35 to 85%RH (with no condensation)
500 VAC for 1 min. between whole external terminal and FG
10 MΩor more (500 VDC) between whole external terminal and FG
CE marking, UL (CSA)
17 V or greater/2.5 mA or greater
(Between input terminal and
for sensor + 24 VDC)
17 V or greater/2.5 mA or greater
(Between input terminal and
for sensor 0 VDC)
7 V or less/1 mA or less
(Between input terminal and
for sensor + 24 VDC)
7 V or less/1 mA or less
(Between input terminal and
for sensor 0 VDC)
EX510-DX1: 90 g EX510-DX2: 110 g
(including accessories)
Bracket
1 connector, 2-input type
1 connector, 1 input type
Replaceable fuse
(EX9-FU10)
Environment
2135
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

!0
i
y
q
y
r
t
i
o
q
t
e
r
w
u
e
w
!1
CN0
CN1
CN2
CN3
CN4
CN5
CN6
CN7
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PWR
0
1
2
3
8
9
10
11
12
13
14
15
4
5
6
7
CN1
CN3
CN5
CN7
CN9
CN11
CN13
CN15
CN0
CN2
CN4
CN6
CN8
CN10
CN12
CN14
PWR
1
3
5
7
9
11
13
15
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0
1
2
3
8
9
10
11
12
13
14
15
4
5
6
7
EX510
4
3
2
1
Parts Description
Shown with cover removed.
EX510-DX1
Shown with cover removed.
EX510-DX2
Branch connector (2 pcs.)
(EX510-LC1)
Accessories
Marker label
Bracket
∗ Attached to
EX510-DX1only
Input Unit
No. Description
Branch connector on the
input unit side
LED for power supply
LED for display
Fuse
e-con connector
Mounting hole
Mounting groove for DIN
rail
Cover
Applications
1
2
3
4
5
6
7
8
For press-fitting the branch connector (o)to the branch cable (EX510-FC) for
connecting with the GW unit.
Light ON: Power supply ON (Normal) state
Light OFF: Power supply OFF state
Light ON: When the input for sensor signal is turned ON.
Light OFF: When the input for sensor signal is turned OFF.
For attaching to a DIN rail or when mounting with screws to an accessory bracket
(!0).
Used for mounting the unit with two M4 screws.
For protecting the sensor cables. Place a marker label (!1)on the top of the body.
Replaceable fuse (EX9-FU10)
Connecting sensor, etc.
Series EX510
2136

CN0 to CN7
0V
0V
Fuse (1A)
q
w
e
r
q
w
e
r
CN0 to CN7
0V
0V
Fuse (1A) q
w
e
r
q
w
e
r
CN0 to CN7
+24V
+24V
Fuse (1A) q
w
e
r
q
w
e
r
CN0
+24
IN0
IN1
+24
+24
IN2
IN3
+24
+24
IN4
IN5
+24
+24
IN6
IN7
+24
+24
IN8
IN9
+24
+24
IN10
IN11
+24
+24
IN12
IN13
+24
+24
IN14
IN15
+24
CN1 CN2 CN3 CN4 CN5 CN6 CN7
1234
+24
IN0
IN1
0
+24
IN2
IN3
0
+24
IN4
IN5
0
+24
IN6
IN7
0
+24
IN8
IN9
0
+24
IN10
IN11
0
+24
IN12
IN13
0
+24
IN14
IN15
0
1234
CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7
+24
IN0
IN1
0
+24
IN2
IN3
0
+24
IN4
IN5
0
+24
IN6
IN7
0
+24
IN8
IN9
0
+24
IN10
IN11
0
+24
IN12
IN13
0
+24
IN14
IN15
0
1234
CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7
GW System, 4 Branches Series EX510
Internal Circuits and Wiring Examples
• EX510-DXB1 ... Input unit for 2-wire type (1 connector, 2-input type)
Branch connector
on the input unit side
• EX510-DXN1 ... Input unit for NPN (1 connector, 2-input type)
Branch connector
on the input unit side
• EX510-DXP1 ... Input unit for PNP (1 connector, 2-input type)
Branch connector
on the input unit side
DC-DC
converter
(not
insulated)
For input +24 V
RD (+)
RD (–)
For input 0 V
CN0
+24
IN0
IN1
+24
+24
IN2
IN3
+24
+24
IN4
IN5
+24
+24
IN6
IN7
+24
+24
IN8
IN9
+24
+24
IN10
IN11
+24
+24
IN12
IN13
+24
+24
IN14
IN15
+24
CN1 CN2 CN3 CN4 CN5 CN6 CN7
For sensor +24 V
Input w
Input q
For sensor +24 V
1234
1: DC (+)
2: Input w
3: DC (+)
4: Input q
(Brown)
(Blue)
(Brown)
(Blue)
Wiring example: D-M9B
(2-wire type auto switch)
DC-DC
converter
(not
insulated)
For input +24 V
RD (+)
RD (–)
For input 0 V
For sensor +24 V
Input w
Input q
For sensor 0 V
Wiring example: ZSE30A
(Pressure switch
NPN 2 outputs)
1: DC (+)
2: Input w
3: DC (–)
4: Input q
(Brown)
(White)
(Blue)
(Black)
1: DC (+)
2: Input w
3: DC (–)
4: Input q
(Brown)
(White)
(Blue)
(Black)
DC-DC
converter
(not
insulated)
For input +24 V
RD (+)
RD (–)
For input 0 V
For sensor +24 V
Input w
Input q
For sensor 0 V
Wiring example: ZSE30A
(Pressure switch
PNP 2 outputs)
Internal circuit
Internal circuit Internal circuit
2137
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

+24V
+24V
Fuse (1A) q
w
e
r
q
w
e
r
q
w
e
r
0V
0V
Fuse (1A) q
w
e
r
q
w
e
r
q
w
e
r
CN0 CN2 CN4 CN6 CN8 CN10 CN12 CN14
CN1 CN3 CN5 CN7 CN9 CN11 CN13 CN15
+24
IN0
IN1
0
+24
IN2
IN3
0
+24
IN4
IN5
0
+24
IN6
IN7
0
+24
IN8
IN9
0
+24
IN10
IN11
0
+24
IN12
IN13
0
+24
IN14
IN15
0
+24
IN1
NC
0
+24
IN3
NC
0
+24
IN5
NC
0
+24
IN7
NC
0
+24
IN9
NC
0
+24
IN11
NC
0
+24
IN13
NC
0
+24
IN15
NC
0
1234
CN0 CN2 CN4 CN6 CN8 CN10 CN12 CN14
CN1 CN3 CN5 CN7 CN9 CN11 CN13 CN15
+24
IN0
IN1
0
+24
IN2
IN3
0
+24
IN4
IN5
0
+24
IN6
IN7
0
+24
IN8
IN9
0
+24
IN10
IN11
0
+24
IN12
IN13
0
+24
IN14
IN15
0
+24
IN1
NC
0
+24
IN3
NC
0
+24
IN5
NC
0
+24
IN7
NC
0
+24
IN9
NC
0
+24
IN11
NC
0
+24
IN13
NC
0
+24
IN15
NC
0
1234
Internal Circuits and Wiring Examples
Series EX510
For input +24 V
RD (–)
RD (+)
For input 0 V
For sensor +24 V
Input w
Input q
For sensor 0 V
For sensor +24 V
NC
Input w
For sensor 0 V
Wiring example: D-M9N
(3-wire type auto switch, NPN output)
DC-DC
converter
(not
insulated)
CN0, 2, 4, ..., 14
CN1, 3, 5, ..., 15
1: DC (+)
2: NC
3: DC (–)
4: Input
(Brown)
(Blue)
(Black)
For input +24 V
RD (+)
RD (–)
For input 0 V
For sensor +24 V
Input w
Input q
For sensor 0 V
For sensor +24 V
NC
Input w
For sensor 0 V
Wiring example: D-M9P
(3-wire type auto switch, PNP output)
DC-DC
converter
(not
insulated)
CN0, 2, 4, ..., 14
CN1, 3, 5, ..., 15
1: DC (+)
2: NC
3: DC (–)
4: Input
(Brown)
(Blue)
(Black)
• EX510-DXN2 ... Input unit for NPN (1 connector, 1 input type)
• EX510-DXP2 ... Input unit for PNP (1 connector, 1 input type)
Internal circuit
Internal circuit
Branch connector
on the input unit side
Branch connector
on the input unit side
2138

EX510-DY P3
51
80
40
60
0V +24V
PWR
COM
0+--
1+2+3+4+5+
6+7+8+9+
10 +
11 + 12 + 13 + 14 + 15 +
5A
30 10.5
70 5
5A
+ 15 + 14 + 13 + 12 + 11
+ 10 + 9 + 8 + 7 + 6
+ 5 + 4 + 3 + 2 + 1
- - + 0
COM
0
1
5
6
10
11
15
11
15
6
10
1
5
0
PWR
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1515
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
+24V 0V
GW System, 4 Branches Series EX510
How to Order
Dimensions
EX510-DY
Output Unit
N
P
Sink/NPN output
Source/PNP output
Output specifications
Terminal box type (Internal power supply)
Terminal box type (External power supply)
3
4
Connector type
Specifications
EX510-DYN3
Model
Output type
Rated load voltage
Power supply type
Applicable cable for
power supply connector
Number of outputs
Output connector type
Applicable cable
Max. load current
Protection
Current consumption
Standards
Weight
Sink/NPN (Positive common)
EX510-DYP3
Source/PNP (Negative common)
EX510-DYN4
Sink/NPN (Positive common)
EX510-DYP4
Source/PNP (Negative common)
24 VDC
16 outputs
Spring type
0.08 to 1.5 mm2(AWG16 to 28)
Built-in short circuit protection
50 mA or less (inside a unit)
IP10
–10 to 50°C
35 to 85%RH (with no condensation)
500 VAC for 1 min. between whole external terminal and FG
10 MΩor more (500 VDC) between whole external terminal and FG
CE marking, UL (CSA)
130 g (including accessories)
Internal power supply (supplied by GW unit) External power supply (supplied by power supply connector)
— 0.14 to 1.5 mm2(AWG16 to 26)
Meet the following 3 conditions:
1. 0.5 A or less per point
2. 1 A or less per unit
3. The total current for OUT0 to
7 must be 1 A or less.
The total current for OUT8 to
15 must be 1 A or less.
Meet the following 3 conditions:
1. 0.5 A or less per point
2. 3 A or less per unit
3. The total current for OUT0 to
7 must be 1.5 A or less.
The total current for OUT8 to
15 must be 1.5 A or less.
Shown with cover removed.
Enclosure
Operating temperature range
Operating humidity range
Withstand voltage
Insulation resistance
Environment
2 x M4 Mounting hole
DIN rail
tototo
2139
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

0V
0V
0V
CN2,3,4
CN1
Fuse (1A)
q
w
e
r
q
w
e
r
q
w
e
r
t
y
u
i
o
!0
q
o
u
CN1
CN2
CN3
CN4
0V 24V
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0
1
5
6
10
11
15
PWR
COM
0+--
1+2+3+4+5+
6+7+8+9+ 10 +
11 + 12 + 13 + 14 + 15 +
w
t
e
r
!0
i
y
q
EX510
4
3
2
1
OUTPUT
!1 !2
41 2 3
41 2 3 85 6 7 910
Series EX510
• EX510-DYN3 ... Output unit for NPN (Internal power supply type)
Description
Functions
CN1
No.
Common for driving a load (–)
Common for driving a load (+)
OUT0
Terminal Block Connector (CN1)
Description
Functions
CN3
No. CN2 CN4
Common for driving a load (+)
Common for driving a load (+)
Common for driving a load (+)
Common for driving a load (+)
Common for driving a load (+)
Terminal Block Connector
(CN2, CN3, CN4)
COM
COM
COM
Output
1
2
3
4
COM
Output
COM
Output
COM
Output
COM
Output
COM
Output
1
2
3
4
5
6
7
8
9
10
OUT5
OUT4
OUT3
OUT2
OUT1
OUT10
OUT9
OUT8
OUT7
OUT6
OUT15
OUT14
OUT13
OUT12
OUT11
Parts Description
Internal Circuits and Wiring Examples
Output Unit
No. Description
Branch connector
on the output unit
side
LED for power
supply
Cover
LED for
communications
LED for display
Fuse
Output terminal
box
Mounting hole
Mounting groove
Terminal box for
external power
supply
Applications
1
2
3
4
5
6
7
8
9
10
For press-fitting the branch connector (!1) to
the branch cable (EX510-FC) for
connecting with GW unit.
Used for mounting the unit on the DIN rail.
Light ON: Power supply ON (Normal) state
Light OFF: Power supply OFF state
Light ON: When receiving data
Light OFF: When there is no communication
data.
Light ON: When the output signal is turned on.
Light OFF: When the output signal is turned off.
Terminal for power supply
(EX510-DYN4, EX510-DYP4 only)
Used for mounting the unit with two M4 screws.
For protecting the output load cable.
Place a marker label (!2) on the top of the body.
Replaceable fuse
Connect the output load, etc.
Shown with cover removed.
Branch connector (2 pcs.)
(EX510-LC1)Marker label
Accessories
DC-DC
converter
(not
insulated)
Internal circuit diagram
Common for driving a load (–)
Common for driving a load (–)
Common for driving a load (+)
OUT0
Common for driving a load (+)
OUT5, 10, 15
Common for driving a load (+)
OUT4, 9, 14
Common for driving a load (+)
OUT3, 8, 13
Common for driving a load (+)
OUT2, 7, 12
Common for driving a load (+)
OUT1, 6, 11
NPN
output
NPN
output
NPN
output
For output +24 V
TD (+)
TD (–)
For output 0 V
Branch connector
on the output unit
side
Internal circuit
2140

0V
0V
0V
CN2,3,4
CN1
Fuse (5A)
q
w
e
r
q
w
q
w
e
r
q
w
e
r
t
y
u
i
o
!0
+24V
+24V
+24V
CN2,3,4
CN1
Fuse (1A)
q
w
e
r
q
w
e
r
q
w
e
r
t
y
u
i
o
!0
41 2 3
41 2 3 85 6 7 9 10
41 2 3
41 2 3 85 6 7 910
GW System, 4 Branches Series EX510
Description
Functions
CN1
No.
Terminal Block Connector (CN1)
Description
COM
Output
COM
Output
COM
Output
COM
Output
COM
Output
Functions
1
2
3
4
5
6
7
8
9
10
CN3
No. CN2 CN4
Common for driving a load (–)
Common for driving a load (–)
Common for driving a load (–)
Common for driving a load (–)
Common for driving a load (–)
OUT5
OUT4
OUT3
OUT2
OUT1
OUT10
OUT9
OUT8
OUT7
OUT6
OUT15
OUT14
OUT13
OUT12
OUT11
Terminal Block Connector
(CN2, CN3, CN4)
COM
COM
COM
Output
1
2
3
4
Common for driving a load (+)
Common for driving a load (–)
OUT0
Description
Functions
CN1
No.
Common for driving a load (–)
Common for driving a load (+)
OUT0
Terminal Block Connector (CN1)
COM
COM
COM
Output
1
2
3
4
Description
Functions
CN3
No. CN2 CN4
Common for driving a load (+)
Common for driving a load (+)
Common for driving a load (+)
Common for driving a load (+)
Common for driving a load (+)
OUT5
OUT4
OUT3
OUT2
OUT1
OUT10
OUT9
OUT8
OUT7
OUT6
OUT15
OUT14
OUT13
OUT12
OUT11
Terminal Block Connector
(CN2, CN3, CN4)
COM
Output
COM
Output
COM
Output
COM
Output
COM
Output
1
2
3
4
5
6
7
8
9
10
• EX510-DYN4 ... Output unit for NPN (External power supply type)
Internal Circuits and Wiring Examples
• EX510-DYP3 ... Output unit for PNP (Internal power supply type)
Internal circuit diagram
Common for driving a load (+)
Common for driving a load (+)
Common for driving a load (–)
OUT0
Common for driving a load (–)
OUT5, 10, 15
Common for driving a load (–)
OUT4, 9, 14
Common for driving a load (–)
OUT3, 8, 13
Common for driving a load (–)
OUT2, 7, 12
Common for driving a load (–)
OUT1, 6, 11
PNP
output
PNP
output
DC-DC
converter
(not
insulated)
PNP
output
For output +24 V
TD (+)
TD (–)
For output 0 V
Common for driving a load (–)
Common for driving a load (–)
Common for driving a load (+)
OUT0
Common for driving a load (+)
OUT5, 10, 15
Common for driving a load (+)
OUT4, 9, 14
Common for driving a load (+)
OUT3, 8, 13
Common for driving a load (+)
OUT2, 7, 12
Common for driving a load (+)
OUT1, 6, 11
For output 0 V
For output +24 V
Internal circuit diagram
NPN
output
NPN
output
NPN
output
For output +24 V
TD (+)
TD (–)
For output 0 V
External power
supply connector
DC-DC
converter
(not
insulated)
Branch connector
on the output unit
side
Branch connector
on the output unit
side
Internal circuit Internal circuit
2141
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

VX21
VX22
VX23
Body material
A1, Resin
C37, Stainless steel
Series Port size
1/8 to 1/2
One-touch fitting:
ø6 to ø12
Orifice diameter
[mmø]
2 to 10
Power consumption
[W]
4.5
7
10.5
VX
VDW10
VDW20
Body material
A1, Resin
C37, Stainless steel
Series Port size
M5 to 1/8
One-touch fitting:
ø3.2 to 6
Orifice diameter
[mmø]
1.0 to 3.2
Power consumption
[W]
2.5
3
VDW
+24V
+24V
+24V
CN2,3,4
CN1
Fuse (5A)
q
w
e
r
q
w
e
r
q
w
q
w
e
r
t
y
u
i
o
!0
41 2 3
10
41 2 3 85 6 7 9
Description
COM
Output
COM
Output
COM
Output
COM
Output
COM
Output
Functions
1
2
3
4
5
6
7
8
9
10
CN3
No. CN2 CN4
Common for driving a load (–)
Common for driving a load (–)
Common for driving a load (–)
Common for driving a load (–)
Common for driving a load (–)
OUT5
OUT4
OUT3
OUT2
OUT1
OUT10
OUT9
OUT8
OUT7
OUT6
OUT15
OUT14
OUT13
OUT12
OUT11
Terminal Block Connector
(CN2, CN3, CN4)
Description
COM
COM
COM
Output
Functions
1
2
3
4
CN1
No.
Common for driving a load (+)
Common for driving a load (–)
OUT0
Terminal Block Connector (CN1)
Internal Circuits and Wiring Examples
Direct Operated 2 Port Solenoid Valve
• EX510-DYP4 ... Output unit for PNP (External power supply type)
Connection to Output Equipment
The output unit can be connected to 2-port solenoid valves such as the VX, VCW, VDW series and other 3-port valves. Pay attention to the applicable cable
and maximum load current for selecting a solenoid valve. The 2-port valves other than shown below can be used as long as they meet the conditions;
operating environment (enclosure, etc.), applicable cable and the maximum load current. Shown below is the typical 2-port solenoid valve.
Additionally, we recommend a model with surge voltage suppressor is used for the 2-port solenoid valve.
Example) In the case of using 5 VX23 series (rated voltage: 24 VDC/
power consumption: 10.5 W) (calculated under the condition
with 5 valves turned on simultaneously)
Operating current per point for a valve
10.5 (W) 24 (V) = 0.44 (A) ..... Meets the output unit load
current requirement 1.
Therefore, the total current of the output unit is:
10.5 (W) 24 (V) x 5 (pcs.) = 2.2 (A) ..... Only the external
power supply type can meet the requirement 2. The
internal power supply type cannot be used.
Based on the requirment 3, The total current for OUT0 to 7
and OUT8 to 15 are 1.5 (A) respectively.
Therefore, 3 VX valves are wired for either 3 points of OUT0 to 7. (1.32 (A) for OUT0 to 7)
2 VX valves are wired for either 2 points of OUT8 to 15. (0.88 (A) for OUT8 to 15)
Other outputs can be made available by reducing the total number of the occupied points for simultaneous operation.
EX510-DYN3
Model
Output type
Power supply type
Max. load
current
Sink/NPN (Positive common)
EX510-DYP3
Source/PNP (Negative common)
EX510-DYN4
Sink/NPN (Positive common)
EX510-DYP4
Source/PNP (Negative common)
Internal power supply (supplied by GW unit) External power supply (supplied by power supply connector)
Meet the following 3 conditions:
1. 0.5 A or less per point
2. 1 A or less per unit
3. Total current for OUT 0 to
7 must be 1 A or less.
Total current for OUT 8 to
15 must be 1 A or less.
Meet the following 3 conditions:
1. 0.5 A or less per point
2. 3 A or less per unit
3. Total current for OUT 0 to
7 must be 1.5 A or less.
Total current for OUT 8 to
15 must be 1.5 A or less.
Load Current Requirement
Series EX510
DC-DC
converter
(not
insulated)
Common for driving a load (+)
Common for driving a load (+)
Common for driving a load (–)
OUT0
Common for driving a load (–)
OUT5, 10, 15
Common for driving a load (–)
OUT4, 9, 14
Common for driving a load (–)
OUT3, 8, 13
Common for driving a load (–)
OUT2, 7, 12
Common for driving a load (–)
OUT1, 6, 11
For output 0 V
For output +24 V
PNP
output
PNP
output
PNP
output
For output +24 V
TD (+)
TD (–)
For output 0 V
External power
supply connector
Branch connector
on the output unit
side
Internal circuit
Internal circuit diagram
2142

0 0
EX510-S
31
44
33
COM
PWR
COM
PWR
58
64
70
19.6
COM
PWR
14
1
COM
PWR
47.6
Model
16 outputs
24 VDC
Built-in short circuit protection
50 mA or less (SI unit internal parts)
IP20
–10 to 50°C
35 to 85%RH (with no condensation)
500 VAC for 1 min. between whole external terminal and FG
10 MΩor more (500 VDC) between whole external terminal and FG
CE marking, UL (CSA)
EX510-S01: 40 g EX510-S01A ,B: 80 g
EX510-S02: 50 g EX510-S02A, B, C: 90 g (including accessories)
Meet the following 3 conditions:
1. 0.25 A or less per point
2. 1.4 A or less per unit
3. Total current for OUT 0 to 7 must be 1 A or less.
Total current for OUT 8 to 15 must be 1 A or less.
Output type
Number of outputs
Rated load voltage
Max. load current
Enclosure
Current consumption
Standards
Weight
Environment
EX510-S001, S002
Sink/NPN (Positive common)
EX510-S101, S102
Source/PNP (Negative common)
Specifications
How to Order
Sink/NPN (Positive common)
Source/PNP (Negative common)
0
1
Output specifications Mounting specifications
SI Unit
Nil
A
B
C
Screw mounting
Mounting on DIN rail vertically
Mounting on DIN rail horizontally
Mounting on DIN rail horizontally
(Dedecated for the SJ manifold) Note)
EX510-S01AEX510-S01
EX510-S01B
EX510-S02C
1
2
Plug-lead manifold
Plug-in manifold
Applicable valve manifold
Note) Applicable for EX510-S02 only.
Enclosure
Operating temperature range
Operating humidity range
Withstand voltage
Insulation resistance
GW System, 4 Branches Series EX510
Dimensions
2 x M3
Mounting hole
(24.5)
2143
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510