SMC Networks EX510 Series User manual

®
RoHS
16-point input unit
(interlinks 16 connectors)
16-point input unit
(interlinks 8 connectors)
connectors
connectors
Auto switch
Flow switch
Pressure switch
Input device
∗Input units with
covers
∗The product is shown
without a cover.
∗The product is shown
without a cover.
Two 2-wire auto switches can be
connected to a single connector.
connectors
GW unit
Compatible communication networkCompatible communication network
Series EX510
GW System, 4 Branches
2124

VQZ1000/2000/3000
S0700
SY3000/5000/7000/9000
SQ1000/2000
SJ2000/3000
SY3000/5000
(Plug-in)
SYJ3000/5000/7000
VQ1000/2000
SZ3000
SY3000/5000
(Plug-in)
S0700
(Plug-in)
2 port
solenoid valve
Output equipment
Valve, indicator light, relay, buzzer, etc.
can be connected.
Including SI unit
manifold valve
Output unit
Note) SY, SYJ, SQ, SZ, S0700, VQ, VQZ are not yet UL-compatible.
2125
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

CC-Link
DeviceNet™
PROFIBUS DP
3 master stations
3 manifold
1 node
1 manifold
1 node
1 manifold
Compatible protocol Conventional SI unit model
CC-Link
DeviceNet™
PROFIBUS DP
3 master stations
4 manifold/4-input unit
1 node
4 manifold/4-input unit
1 node
4 manifold/4-input unit
Compatible protocol Series EX510
•The introduction of the EX510 series makes it
possible to connect more valves and sensors.
•A power supply cable for each slave unit was
required in the past.
•With the introduction of the EX510 series,
only a power supply cable to the GW unit is
required.
Connected to each unit is a branch cable
which combines the cables for
communication and power supply.
Branch cable
Communication
lines
Power supply
lines
•Setting the address for each unit was required in
the past.
• It is okay to set the address for the GW unit
only.
Including SI unit
manifold valve
Input unit
Including SI unit
manifold valve
PLC
Programmable logic
controller
Input unit Input unit
Including SI unit
manifold valve
Input unit
Including SI unit
manifold valve
PLC
Programmable logic
controller
Including SI unit
manifold valve
Including SI unit
manifold valve
GW
Serial transmission system
EX510
Input unit Input unit Output unit
Input unit Input unit
Including SI unit
manifold valve
Power supply Power supply
Features of Series EX510
Conventional Adoption of Series EX510
Feature
Connector cables result in wire-savings. (including power supply cable)
Feature
More valves and sensors can be connected.
There is no need to set the address for the SI unit, output unit and input unit.
Feature
2126

• After the introduction of the EX510 series,
only the GW unit needs to be changed.
• In the past, all the part numbers of slave units were
needed to be changed by returning it to the
manufacturer and reordering (re-estimate, delivery
time) it.
No special tools are required for press-fitting the connectors for branch cable connections and the e-con
connectors for sensor connections.
The output unit adopts a spring type terminal box, eliminating the need to tighten any retaining screws.
• The SI unit which connects output devices such as
a solenoid valve has a compact design, compared
with a existing model. (Compactness: volume ratio
more than 60%)
60.8
30
64
Existing model (Series EX120)Series EX510
70
19.6
31
No need to strip the wire Only pliers are required for clamping.
Branch connector e-con connector
Lead wire
Flat head screwdriver
Torque control, crimping work is
unnecessary.
Screwless construction. No tightening
of retaining screws required.
Can flexibly change to Field Bus.
Feature
Compact SI unit
Feature
Adoption of connectors which do not require any special tools for installation
Feature
2127
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

Delay in transmission of 1 ms or less
Feature
Effectively using the unused points of the SI unit
Feature
Making I/O flexible
Feature
Cable length of up to 20 meters is available.
Feature
Valves which are independent from the manifold can be converted to serial transmission without
purchasing new SI units.
The delay in transmission between the GW unit and SI unit/Output unit/Input unit is 1 ms or less.
The occupying number of points in the GW unit can be configured flexibly by setting a switch.
∗ Setting is different depending on the respective protocol. Refer to the specifications for details.
64 inputs/64 outputs (Initial setting) Example) 32 inputs/32 outputs
Making I/O flexible
(Side view of the GW unit) are parts in use.
SI unit
Cable assembly
for an output entry
Various units can be connected within a radius of 20 meters around the GW unit.
Input unit
Input unit
Input unit
Input unit
Manifold
valve
Manifold
valve
Manifold
valve
Manifold
valve
GW unit
Radius 20 meters
16 inputs
16 inputs
16 inputs
16 inputs
16 outputs
16 outputs
16 outputs
16 outputs
16 inputs
16 inputs
16 outputs
16 outputs
2128

Each unit is protected against a short-circuit from a power supply load.
Replaceable fuse
Protection
Feature
Input/Output unit fuses are replaceable. The short circuit protection is integrated for the SI unit.
2129
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

COM A
COM B
COM C
COM D
OUTPUTINPUT
®
RoHS
(V)
PWR
BUS
PWR
OUTPUT INPUT
16
5
40
80
64
5
25.7
60
EX510-GMJ1 EX510-GDN1 EX510-GPR1
MJ1
EX510-G CC-Link
DeviceNet™
PROFIBUS DP
MJ1
DN1
PR1
CC-Link
Ver. 1.10
—
DeviceNet™
Release 2.0
EDS file
PROFIBUS DP
DP-V0
GSD file
Series EX510
GW System, 4 Branches
4-branch
input
4-branch
output
Communication
connector
Power supply
connector
Model
Cover view
70 ±0.2
54 ±0.2
2 x M4
Mounting hole
How to Order
Communication protocol
Dimensions
GW Unit
Specifications
Note 1) Please note that the version is subject to change.
Note 2) Each file can be downloaded from SMC website
(http://www.smcworld.com).
Note 3) For detailed specifications other than the above,
refer to the operation manual that can be
downloaded from SMC website
(http://www.smcworld.com).
Configuration file
Note 2)
Terminating resistor
For unit
For sensors
For valve
Number of inputs
Connection input device
Supply voltage
Supply current
Number of outputs
Supply voltage
Supply current
Enclosure
Operating temperature range
Operating humidity range
Withstand voltage
Insulation resistance
24 VDC±20%
11 to 25 VDC
(Supplied by DeviceNet™
circuit, 50 mA or less)
24 VDC±20%
24 VDC±20%
Not provided
Communication connector 1 pc.,
Power suppy connector 2 pcs.
Communication connector 1 pc.,
Power suppy connector 2 pcs.,
Terminating resistor 1 pc.
Provided
96/96
(3 stations, remote device station)
∗Possible to change depending
on the switch setting
64/64
∗Possible to change depending on
the switch setting
24 VDC±10%/–5%
100 mA or less (single GW unit)
64 inputs (16 inputs x 4 branches) ∗Possible to change depending on the switch setting
The EX510 series input unit (connection from communication port A to D)
24 VDC
Max. 4A (Max. 1 A per branch)
64 outputs (16 outputs x 4 branches) ∗Possible to change depending on the switch setting
24 VDC
Max. 6 A (Max. 1.5 A per branch)
20 m or less
IP20
–10 to 50°C
35 to 85%RH (with no condensation)
500 VAC for 1 min. between whole external terminal and FG
10 MΩor more (500 VDC) between whole external terminal and FG
CE marking, UL (CSA)
160 g (including accessory)
Protocol
Version
Note 1)
Applicable
system
I/O occupation area
(Inputs/Outputs)
The EX510 series SI unit manifold and output unit
(connection from communication port A to D)
Communication
Power
supply
voltage
Internal current consumption
Standards
Weight
Accessory
Branch cable length
Output Input
Environment
Communication
speed
Connection output
device
156 k/625 k/
2.5 M/5 M/10 Mbps
125 k/250 k/
500 kbps
9.6 k/19.2 k/45.45 k/
93.75 k/187.5 k/500 k/
1.5 M/3 M/6 M/12 Mbps
2130

CC-Link
DeviceNet™
PROFIBUS DP
Parts Description
GW Unit
Communication Connector Pin Assignment
Part no. Communication protocol Pin assignment and the corresponding wire color
q
DA (Blue)
V- (Black)
VP
w
DB (White)
CAN_L (Blue)
RxD/TxD-N (Green)
e
DG (Yellow)
Drain
DGND
r
SLD
CAN_H (White)
RxD/TxD-P (Red)
t
FG
V+ (Red)
SHIELD
y
u
r
t
i
o
Communication
connector (1 pc.)
Terminating resistor (1 pc.)
∗ Attached to EX510-GPR1 only.
Power supply
connector (2 pcs.)
Accessories
q
w
!0
!1
e
q w r te
!2
No. Description
Communication socket
(BUS)
Power supply socket
(PWR(V))
Power supply socket
(PWR)
Branch connector (for
output) on GW unit side
FG terminal
Mounting hole
Mounting groove for
DIN rail
Communication connector
Power supply connector
Terminating resistor
Branch connector (for
input) on GW unit side
Display, Switch setting
part
Applications
1
2
3
4
5
6
7
8
9
10
11
12
For connecting with a network, using the communication connector
(!0), which is part of the accessories.
Supplies power for output devices, which have a power supply
connector (!1), such as a solenoid valve.
Supplies power for input devices, which have a power supply
connector (!1), such as a sensor.
Connects the SI unit (manifold valves) etc., using the branch cable
(EX510-FC).
Connects input units, etc., using a branch cable (EX510-FC).
Displays the LED corresponding to the unit’s condition, address
setting, and the communication speed for the switches.
Used for mounting the unit to a DIN rail.
Used for connecting the network cable.
Used for connecting the power supply cable.
Connects the terminating resistor to both ends of a unit in the
transmission line.
Used for mounting the unit with two M4 screws.
Used for grounding.
GW System, 4 Branches Series EX510
EX510-GMJ1
EX510-GDN1
EX510-GPR1
2131
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510

+24V
TD+
TD−
0V
DA
DB
DG
SLD
+24V
RD+
RD−
0V
OUTPUT
INPUT
COM A
+24V
TD+
TD−
0V
+24V
RD+
RD−
0V
OUTPUT
INPUT
COM D
FG
FG
+24V
0V
+24V
0V
q
w
e
r
t
q
w
q
w
q
w
e
r
q
w
e
r
q
w
e
r
q
w
e
r
SW1
OFF
ON
OFF
ON
SW2
L RUN L ERR PWR(V) PWR
654321
ON
10987654321
ON
COM C COM DCOM A COM B
INPUT
Display Setting
Internal Circuit
Flexible I/O Setting Examples
EX510-GMJ1 (CC-Link compliant)
Display Contents Indicator light condition
PWR(V) The output power supply voltage is supplied as specified.
The output power supply voltage is not supplied as specified.
Light is turned on.
Light is turned off.
PWR
When the input and the power for the Gateway is being supplied.
When the input and the power for the Gateway is not being supplied.
Light is turned on.
Light is turned off.
L RUN When transmission is working properly.
When transmission is interrupted.
Light is turned on.
Light is turned off.
COM
A to D
When COM A to D are receiving data.
When COM A to D are not receiving data.
Light is turned on.∗
Light is turned off.
L ERR
When there is an error in the transmission.
When setting the station number while being energized.
When the transmission speed setting switch is changed.
When the transmission is working properly.
Light is turned on.
Light is turned on.
(Blinks at 0.4 second intervals)
Light is turned off.
∗ Input unit (Input device) is connected and will illuminate when communication is working properly.
Series EX510
Address setting
Mode setting
Setting of occupied
stations
HOLD/CLR setting
Not used
Communication
speed setting
DC-DC
converter
(insulated)
Power supply
for output
Power supply
for the input and
for the control unit
of the Gateway
(Brown)
The occupying number of the Gateway units can be changed flexibly by setting a switch.
Refer to the operation manual for details.
Input/Output total 128 points
16 inputs
16 inputs
16 inputs
16 inputs
16 outputs
16 outputs
16 outputs
16 outputs
Input/Output total 64 points
16 inputs
16 inputs
16 outputs
16 outputs
Input/Output total 64 points
8 inputs
8 inputs
8 inputs
8 inputs
8 outputs
8 outputs
8 outputs
8 outputs
Internal circuit
are parts in use.
Side view of the Gateway unit
3 stations occupied mode 2 stations occupied mode A 2 stations occupied mode B
Input: 16 inputs 4-branch settings
Output: 16 outputs 4-branch settings
Input: 16 inputs 2-branch settings
Output: 16 outputs 2-branch settings
Input: 8 inputs 4-branch settings
Output: 8 outputs 4-branch settings
(at the time of shipping)
Input Output Input Output Input Output
2132

+24V
TD+
TD−
0V
V−
CAN_L
Drain
CAN_H
+24V
RD+
RD−
0V
OUTPUT
INPUT
COM A
+24V
TD+
TD−
0V
+24V
RD+
RD−
0V
OUTPUT
INPUT
COM D
V+
FG
+24V
0V
+24V
0V
q
w
e
r
t
q
w
e
r
q
w
e
r
q
w
e
r
q
w
e
r
q
w
q
w
SW1
OFF
ON
OFF
ON
SW2
MNS PWR(V) PWR
654321
ON
10987654321
ON
COM C COM DCOM A COM B
INPUT
Display Setting
Internal Circuit
Flexible I/O Setting Examples
The occupying number of points in the Gateway units can be changed flexibly by setting a switch.
The occupying number of inputs and outputs can be set respectively. (Figures below are examples of the flexibility of setting the output occupied numbers.)
Refer to the operation manual for details.
are parts in use.
Side view of the Gateway unit
EX510-GDN1 (DeviceNet™ compliant)
Display Contents Indicator light condition
PWR(V) The output power supply voltage is supplied as specified.
The output power supply voltage is not supplied as specified.
Light is turned on.
Light is turned off.
PWR When the input and the power for the Gateway is being supplied.
When the input and the power for the Gateway is not being supplied.
Light is turned on.
Light is turned off.
MNS
When the power supply is OFF, off-line, or checking the MAC ID duplication.
When I/O connection is on stand by. (On-line state)
I/O connection installation is completed. (On-line state)
I/O connection, time-out (communication irregularity in light degrees)
MAC ID duplication error, or BUS OFF error (communication error in
serious conditions)
Light is turned off.
Green light blinks.
Green light is
turned on.
Red light blinks.
Red light is turned
on.
COM
A to D
When COM A to D are receiving data.
When COM A to D are not receiving data.
Light is turned on.∗
Light is turned off.
∗ Input unit (Input device) is connected and will illuminate when communication is working properly.
GW System, 4 Branches Series EX510
Address setting
Number of
input settings
Number of
output settings
Communication
speed setting
HOLD/CLR setting
HW/SW setting
DC-DC
converter
(insulated)
Communication
part
Insulation circuit
(Photo-coupler)
CAN
transceiver
DC-DC
converter
(not insulated)
(Brown)
Power supply
for the input and
for the control unit
of the Gateway
Power supply
for output
Input/Output total 128 points
16 inputs
16 inputs
16 inputs
16 inputs
16 outputs
16 outputs
16 outputs
16 outputs
Input/Output total 64 points
16 inputs
16 inputs
16 inputs
16 inputs
Input/Output total 80 points
16 inputs
16 inputs
16 inputs
16 inputs
8 outputs
8 outputs
Input/Output total 80 points
16 inputs
16 inputs
16 inputs
16 inputs 16 outputs
Input/Output total 96 points
16 inputs
16 inputs
16 inputs
16 inputs
8 outputs
8 outputs
8 outputs
8 outputs
Input/Output total 96 points
16 inputs
16 inputs
16 inputs
16 inputs
16 outputs
16 outputs
Internal circuit
Input: 16 inputs 4-branch settings
Output: 16 outputs 4-branch settings
Input: 16 inputs 4-branch settings
Output: Unused settings
Input: 16 inputs 4-branch settings
Output: 8 outputs 2-branch settings
(at the time of shipping)
Input Output Input Output Input Output
Input: 16 inputs 4-branch settings
Output: 16 outputs 1-branch setting
Input: 16 inputs 4-branch settings
Output: 8 outputs 4-branch settings
Input: 16 inputs 4-branch settings
Output: 16 outputs 2-branch settings
Input Output Input Output Input Output
2133
EX12
EX140
EX180
EX260
EX250
EX600
EX500
EX510
PCA
EX
EX510