SMC Networks JSY5000-H Series User manual

JSY5000-TF2Y01EN
Page 1 of 3
Instruction Manual
Clean Design Manifold
Series JSY5000-H
The intended use of this valve is to control the movement of an actuator.
The protective outside casing is intended for cleaning and wash down
environment.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Robots and robotic devices - Safety requirements for
industrial robots - Part 1: Robots.
•Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
•Keep this manual in a safe place for future reference.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
•Always ensure compliance with relevant safety laws and standards.
•All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
2 Specifications
2.1 Valve specifications
Valve type
Rubber seal
Fluid
Air
Internal pilot
operating
pressure
range [MPa]
2 position single
0.15 to 0.7
2 position double
0.1 to 0.7
3 position
0.2 to 0.7
4 position dual 3 port
0.15 to 0.7
External pilot
operating
pressure
range [MPa]
Operating pressure range
-100 kPa to 0.7
Pilot
pressure
range
2 position single / double
0.25 to 0.7
3 position
Ambient and fluid temperature [C] Note 1)
-10 to 50 (No freezing)
Manual override
Non-locking push type
Flow characteristics
Refer to catalogue
Response time
Duty cycle
Refer to 3.12
Minimum operating frequency
1 cycle / 30 days
Maximum
operating
frequency [Hz]
2 position single/double
5
4 position dual 3 port
3
3 position
Pilot exhaust
type
Internal pilot
Common exhaust
External pilot
Lubrication
Not required
2 Specifications - continued
Mounting orientation
Unrestricted
Impact / vibration resistance [m/s2] Note 2)
150 / 30
Table 1.
Note 1) IPX9K (protection against high-pressure, high-temperature liquids) rated,
but it is advised be used within the stated ambient and fluid temperature
range while the valve is operating.
Note 2) Impact resistance: No malfunction resulted in an impact test using a drop
impact tester. The test was performed one time each in the axial and right
angle directions of the main valve and armature, for both energized and de-
energized states. (Values quoted are for a new valve).
Vibration resistance: No Malfunction resulted in 45 to 2000 Hz, a one-
sweep test performed in the axial and right angle directions of the main
valve and armature for both energized and de-energized states. (Values
quoted are for a new valve).
2.2 Solenoid specifications
Coil rated voltage [VDC]
24
Allowable voltage fluctuation Note)
±10% of rated voltage
Power
consumption [W]
Standard
0.4
With power
saving circuit
0.1
(Inrush 0.4, Holding 0.1 after 67 ms)
Surge voltage suppressor
Diode (Varistor for non-polar type)
Indicator light
LED
Table 2.
Note) Valve state is not defined if electrical input is outside the specified operating
range.
2.3 Manifold specifications
Type
Lead wire
Fieldbus (IO-Link)
Manifold type
Plug-in connector connecting base
SUP / EXH port type
Common SUP / EXH
Number of stations
2 to 16
Internal wiring
No polarity
PNP
NPN
PNP
Port size
1(P), 5(EA), 3(EB)
G1/2 (according to ISO 16030)
4(A), 2(B)
G1/4 (according to ISO 16030)
Enclosure
(based on IEC 60529 / ISO 20653)
IP69K
Table 3.
Note) Refer to catalogue for fitting types. Contact SMC for mixed type fittings.
2.4 Sub-plate specifications
Type
M12 connector mounted plug-in single unit
SUP / EXH port type
1 (P), 5(EA), 3(EB) individual port
Internal wiring
Common
Port
size
1(P), 5(EA), 3(EB)
G1/4 (according to ISO 16030)
4(A), 2(B)
Enclosure
(based on IEC 60529 / ISO 20653)
IP69K
Table 4.
2.5 Manifold / sub-plate material
External Material
Resin: PA
Metal: Stainless Steel 316
Rubber: EPDM
Sheath
Lead free heat resistant PVC
Table 5.
2.6 Light indication
When equipped with indicator light and surge voltage suppressor, the
light window turns red when solenoid ‘a’ is energized, and it turns green
when solenoid ‘b’ is energized.
Figure 1. Valve cover cut away.
2 Specifications - continued
2.7 Pneumatic symbol
Refer to catalogue.
Warning
Special products (-X) might have specifications different from those
shown in this section. Contact SMC for specific drawings.
3 Installation
3.1 Installation Warning
•Do not install the product unless the safety instructions have been read
and understood.
•If supply port (P) piping is downsized, the flow rate may be reduced
even if the inlet pressure is within the operating pressure range,
preventing valve switching and causing a malfunction of the cylinder.
3.2 Environment Warning
•Do not use in an environment where corrosive gases, chemicals*, salt
water or steam are present.
*Check section 6.2 on cleaning and the product component list of
external materials used in table 5 and ensure compatibility with any
chemicals used in the cleaning solution.
•Do not use in an explosive atmosphere.
•Do not expose to direct sunlight. Use a suitable protective cover.
•Do not install in a location subject to vibration or impact in excess of
the product’s specifications.
•Do not mount in a location exposed to radiant heat that would result in
temperatures in excess of the product’s specifications.
•Do not use the manifold in a food zone: An environment where food
which will be sold as merchandise, directly touches the manifold
components.
•The manifold may be installed in:
- Splash zone: An area where food splashes directly touching
manifold components, but the foodwill not be soldas merchandise
or consumed.
- Non-food zone: An environment where there is no contact with
food.
Figure 2.
•IP69K compliant products are protected against dust and high
pressure hot water jetwash. However, when operating a valve, keep
the ambient temperature and fluid temperature within specification.
(No freezing). These products cannot be used in water.
•IP69K is only guaranteed to the factory condition (finished as a
manifold).
•Although the product is IPX9K compliant, it does not prevent fluid from
entering the manifold under all conditions. When cleaning themanifold,
it is recommended to keep the distance from the nozzle of the washer
to the manifold at least 20 cm. Wash the manifold while moving the
nozzle, do not fix the cleaning point to one place.
•Products compliant with IP69K enclosures satisfy the specifications by
mounting each product properly. Be sure to read the Specific Product
Precautions for each product.
•When installing the manifold, make sure that the gaskets are not
misaligned, are in good condition, not forgotten to be attached, and
that there are no foreign objects.
3 Installation - continued
3.3 Piping Caution
•Before connecting piping make sure to clean up chips, cutting oil, dust
etc.
•When screwing in the half union with hexagon hole, use a proper a
hexagonal wrench and be careful not to deform or damage the internal
parts. If the internal parts are deformed or damaged, it may cause the
tube to come off.
•Uni-thread fittings cannot be used. When using Uni-thread fittings, the
tightening load on the chamfered part of the female thread on the
manifold side can cause the female thread side to deform or break.
•Tighten fittings to the specified tightening torque.
Port
Thread size
Tightening torque [N∙m]
VENT
M5
1 to 1.5
X, PE
G1/8
2.9 to 3.2
4(A), 2(B)
G1/4
5.7 to 6.3
1(P), 5(EA), 3(EB)
G1/2
14.3 to 15.8
Table 6.
3.4 Lubrication Caution
•SMC products have been lubricated for life at manufacture, and do not
require lubrication in service.
•If an external lubricant is used in the system, the existing NSF-H1
grade lubricant used inside the valve will be affected and the (H1)
category conformity invalidated.
3.5 Air supply Warning
•Use clean air. If the compressed air supply includes chemicals,
synthetic materials (including organic solvents), salinity, corrosive gas
etc., it can lead to damage or malfunction.
Caution
•Install an air filter upstream of the valve. Select an air filter with a
filtration size of 5 μm or smaller.
3.6 Manual override
Use a rounded tool (such as a ballpoint hex wrench) for manual override
operations. Manipulating manual override with a sharp tool will damage
the manual gasket and the IP69K is not satisfied.
Figure 3.
3.7 Mounting
3.7.1 Mounting leg
Figure 4.
3.7.2 VENT port Caution
•A VENT port is installed on the manifold so that even if a valve leaks,
the leaked pressure does not accumulate inside.
•Prevent liquid from entering the VENT port.
ORIGINAL INSTRUCTIONS
Light
A: Red
B: Green
Inside of the valve cover
Solenoid ‘a’
Solenoid ‘b’
Ball point hexagon wrench, etc.
(Rounded end)
Recommended width
across flats: 3 mm
(guideline)
Manual gasket
12(B side)
Manual gasket
Push the area inside of
dashed lines. (push-in
approx. 1 mm)
14(A side)
Non-food
zone
Food
zone
Food
product
Splash
zone
Moisture
& vapour
Dust &
dirt
Food
container
Mounting leg (M6)
Tightening torque:
4.9 N∙m
4 x M6 x 1
Depth 8 mm
(Mounting with legs)
8

JSY5000-TF2Y01EN
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3 Installation - continued
•Do not block the VENT port. If the VENT port is used with the port
closed, internal pressure may build up and the product gasket may
come off and IP69K is not satisfied.
•Do not pressurize the VENT port. The sealing performance of the
gasket will be reduced and the IP69K may not be satisfied.
•Do not pipe the VENT port and the exhaust port (3/5 port) in the same
piping. The back pressure of the exhaust port may be applied to the
VENT port, increasing the internal pressure.
Figure 5.
3.7.4 Valve / cover mounting Caution
Refer to Maintenance section.
3.8 Indicator light / surge voltage suppressor
3.8.1 Polar type
Positive Common
Negative Common
Single solenoid
Single solenoid
Light/surge voltage suppressor (□Z)
Light/surge voltage suppressor (□NZ)
Figure 6.
Positive Common
Negative Common
Double solenoid, 3-position,
4-position
Double solenoid, 3-position,
4-position
Light/surge voltage suppressor (□Z)
Light/surge voltage suppressor (□NZ)
Figure 7.
3.8.2 Non-polar type
With light / surge voltage suppressor (□U)
Single solenoid
Double solenoid
Figure 8.
3.8.3 With power saving circuit
•Power consumption is decreased by approximately 1/4 of the amount
required at start up by reducing the wattage required to hold the valve
in an energized state.
(Effective energizing time is over 67 ms at 24 VDC).
3 Installation - continued
Figure 9.
•The above circuit reduces the power consumption for holding in order
to save energy.
•Since the voltage will drop by approx. 0.5 V due to the transistor, pay
attention to the allowable voltage fluctuation. (For details, refer to the
solenoid specifications of each type of valve).
3.9 Electrical specification Caution
3.9.1 Lead wire type (34 cores)
Cannot be used for movable wiring.
Figure 10.
Minimum bend radius [mm]
55 or more
Conductor resistance [Ω/km]
143 or less (at 20 °C)
Voltage limit [VAC]
2000 (1 minute)
Insulation resistance [MΩ/km]
10 or more (at 20 °C)
Table 7. Lead wire electrical characteristics
Figure 11.
3 Installation - continued
3.9.2 M12 single sub-plate type
For further cable specifications, refer to https://www.phoenixcontact.com.
Figure 12. Sub-plate pin arrangement (no numeric indication)
Cable
length [m]
Phoenix contact product
number
Phoenix contact
order number
Note
1.5
SAC-4P-1,5-600/M12FS HD
1403956
Produced
upon
receipt of
order
3
SAC-4P-3,0-600/M12FS HD
1403957
5
SAC-4P-5,0-600/M12FS HD
1403958
10
SAC-4P-10,0-600/M12FS HD
1403959
Table 8. M12 connector cable (IP69K and FDA compliant).
3.9.3 M12 EX430 fieldbus type
Figure 13.
No.
Designation
Description
1
L+
+24 V for SI unit
2
SV24 V
+24 V for solenoid valve
3
L-
0 V for SI unit
4
C/Q
IO-Link communication line
5
SV0 V
0 V for solenoid valve
Insulation resistance (at 500 VAC) [MΩ/km]
10 or more
Withstand voltage [VAC]
500
Table 9.
Cable
length [m]
Phoenix contact product number
Phoenix
contact order
number
Note
1.5
SAC-5P-M12MS/1,5-600/M12FS HD
1404065
Produced
upon
receipt of
order
3
SAC-5P-M12MS/3,0-600/M12FS HD
1404066
5
SAC-5P-M12MS/5,0-600/M12FS HD
1413144
10
SAC-5P-M12MS/10,0-600/M12FS HD
1413143
Table 10. Communication cable (IP69K and FDA compliant) Note)
Note) IO-Link compatible, plug on both sides / with M12 connector
socket.
3.10 Residual voltage Caution
•If a varistor or diode surge voltage suppressor is used, the suppressor
arrests the back EMF voltage from the coil to the level indicated in
Table 10. Ensure the transient voltage is within the specification of the
host controller.
•Valve response time is dependent on surge suppression method
selected.
Surge voltage suppressor
24 VDC
Z
Approx. 1 V
U
Approx. 47 V
Table 11.
3.11 Countermeasure for surge voltage
Caution
•At times of sudden interruption of the power supply, the energy stored
in a large inductive device may cause non-polar type valves in a de-
energised state to switch.
•When installing a breaker circuit to isolate the power, consider a valve
with polarity (with polarity protection diode), or install a surge
absorption diode across the output of the breaker.
3.12 Extended period of continuous energization
Caution
•If a valve is energized continuously for a long period of time or is
mounted in a control panel, the rise in temperature due to heating-up
3 Installation - continued
of the coil assembly may cause a decline in solenoid valve
performance, reduceservice life, or have adverse effects on peripheral
equipment. Therefore, if the valve is to be energized for periods of
longer than 30 minutes at a time or if during the hours of operation, the
energized period per day is longer than the de-energized period, we
advise using a valve with a power saving circuit. If the valve is
energized continuously for long periods of time or if the valves on A
side and B side are energized simultaneously for long periods of time,
be sure to use a valve with power saving circuit.
•Do not simultaneously energise A-side and B-side of the 2-position
double solenoid; otherwise, a malfunction may be caused.
3.13 Effect of back pressure when using a manifold
Warning
•Use caution whenvalves are used on a manifold, because an actuator
may malfunction due to back-pressure.
•For 3-position exhaust centre valve or single acting cylinder, take
appropriate measures to prevent malfunction by using it with an
individual EXH interface block or an individual exhaust manifold.
4 How to Order
Refer to catalogue for ‘How to Order’.
5 Outline Dimensions
Refer to catalogue for outline dimensions.
6 Maintenance
6.1 General maintenance Caution
•Not following proper maintenance procedures could cause the product
to malfunction and lead to equipment damage.
•If handled improperly, compressed air can be dangerous.
•Maintenance of pneumatic systems should be performed only by
qualified personnel.
•Before performing maintenance, turn off the power supply and be sure
to cut off the supply pressure. Confirm that the air is released to
atmosphere.
•After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
•If any electricalconnections are disturbed during maintenance, ensure
they are reconnected correctly and safety checks are carried out as
required to ensure continued compliance with applicable national
regulations.
•Do not make any modification to the product.
•Do not disassemble the product, unless required by installation or
maintenance instructions.
•Regular inspection and tightening of the hexagon bolts with flange is
recommended at 3 month internals, to satisfy IP69K. If washer seals
become or are observed as damaged, then they should be replaced.
•When disassembling by removing the hexagon bolt with flange, make
sure that there is no moisture on the outersurface of the product. If the
product is disassembled or assembled with moisture attached,
moisture may enter the inside of the manifold and cause damage.
•Make sure that the washers are in good condition, in position and
assembled when tightening the hexagon bolt with flange.
Figure 14.
Polarity protection diode
Polarity protection diode
COM
(-)
COM
(+)
[SOL. a]
(-)
[SOL. a]
(+)
Coil
Coil
LED
(Red)
LED
(Red)
Polarity protection diode
Polarity protection diode
COM
(-)
[SOL. a]
(+)
Coil
Coil
LED
(Green)
LED
(Green)
LED
(Red)
Coil
COM
(+)
[SOL. a]
(-)
(+)
LED
(Red)
Coil
[SOL. b]
(+)
[SOL. b]
(-)
(+)
COM
(+,-)
[SOL. a]
(-,+)
Coil
Coil
LED
LED
COM
(+,-)
LED
Coil
[SOL. a]
(-,+)
(+)
Varistor
[SOL. b]
(-,+)
Varistor
Varistor
COM.
SOL.a
SOL.b
Unused (Without terminal)
Polarity protection diode
i1: Inrush current, i2: Holding current.
i1
i2
Timer circuit
LED
Diode
Coil
Station 1
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Lead wire
no.
Polarity
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.a
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
SOL.b
COM.
COM.
Positive
common
Negative
common
Printed mark
(Both sides)
Lead
wire
colour
Type
Colour
Orange
Orange
Light
grey
Light
grey
Light
grey
Light
grey
White
White
Yellow
Yellow
Pink
Pink
Orange
Orange
White
Yellow
Pink
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
6
VENT port (M5)
4 x M6 x 1
Depth 6 mm
(Direct mounting)
AWG26 (0.14 mm2) x 34 cores
Sheath O.D.
Approx. ∅8.8
Lead wire
Hexagon bolt
with flange
(M3)
(Valve cover)
U side end block
Washer
Washer
Hexagon bolt with flange (M4)
(end block)

JSY5000-TF2Y01EN
Page 3 of 3
6 Maintenance - continued
Figure 15.
Parts / component
Thread size
Tightening torque [N∙m]
Fieldbus unit cover
M3
0.8
Valve/valve cover
U side end block
M4
1.4
Table 12.
6.2 Cleaning
Check product materials in Specification section, table 5, and ensure
compatibility with any chemicals used in the cleaning solution.
7 Limitations of Use
7.1 Limited warranty and disclaimer/compliance requirements
Refer to Handling Precautions for SMC Products.
7.2 Leakage voltage Caution
Ensure that any leakage voltagecaused by the leakage current when the
switching element is OFF causes ≤3% of the rated voltage across the
valve.
7.3 Low temperature operation
Caution
Unless otherwise indicated in the specifications for each valve, operation
is possible to -10˚C, but appropriate measures should be taken to avoid
solidification or freezing of drainage and moisture, etc.
7.4 Intermediate stopping Warning
Refer to Handling Precautions for 3/4/5 port Solenoid Valves.
7.5 Holding of pressure Warning
Since valves are subject to air leakage, they cannot be used for
applications such as holding pressure (including vacuum) in a pressure
vessel.
7.6 Safety relays or PLC Warning
If a safe output from a safety relay or PLC is used to operate this valve,
ensure that any output test pulse duration is shorter than 1 ms to avoid
the valve solenoid responding.
7.7 Momentary energization Caution
If a double solenoid valve is operated with momentary energization, it
should be energized for at least 0.1 second. However, depending on the
secondary load conditions, it should be energized until the cylinder
reaches the stroke end position, as there is a possibility of malfunction
otherwise.
8 Product Disposal
This product shall not be disposed of as municipal waste. Check your
local regulations and guidelines to dispose this product correctly, in order
to reduce the impact on human health and the environment.
9 Contacts
Refer to www.smcworld.com or www.smc.eu for your local
distributor/importer.
URL : https:// www.smcworld.com (Global) https:// www.smc.eu (Europe)
SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, Japan
Specifications are subject to change without prior notice from the manufacturer.
© 2021 SMC Corporation All Rights Reserved.
Template DKP50047-F-085M
Valve cover,
Lead wire block,
Fieldbus unit screws
Valve screws