Smithco Spray Star 1011 User manual

Spray Star 1011
SharpShooter w/ Raven 440
with 15’ Booms
November 2015
Operator’s
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]

Introduction Operation SprayingProcedures Nozzle Charts Reference
CONTENTS
Introduction................................................................ 1-11
Introduction ................................................................. 1
Symbols................................................................... 2-3
Safety Decals .......................................................... 4-5
General Safe Practices............................................... 6
Safe Spraying Practices ............................................. 7
Specifications.............................................................. 8
Optional Spray Equipment .......................................... 8
Set Up ......................................................................... 9
Controls & Instruments.........................................10-11
Operation ................................................................. 12-29
Operating Instructions.......................................... 12-14
SharpShooter-Raven 440 Console Features....... 15-16
Console Programming.............................................. 17
Console Calibration.............................................. 17-18
InitialProgramming .............................................. 19-23
Spray Operation ................................................... 24-25
Re-Calibration of Flow Meter..................................... 25
TurfManagement ...................................................... 26
Hose & Handgun Spraying ........................................ 26
Troubleshooting NozzleValves ............................ 27-29
Reference ................................................................ 30-31
Collecton TImes........................................................ 30
Declaration of Conformity .............................................

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Introduction
PARTSMANUALSAVAILABLEONLINEATsmithco.com
Informationneededwhen orderingreplacementparts:
1. ModelNumberofmachine.
2. SerialNumber ofmachine.
3. Nameand PartNumberof part.
4. Quantity of parts.
For easy access record your Serial and Model numbers here.
INTRODUCTION
Thank you for purchasing a SmithcoSmithco
SmithcoSmithco
Smithco product.
Readthismanual and all othermanualspertaining totheSpray Star1000 carefully as theyhave safety,operat-
ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam-
age.
Keepmanuals in asafe place afteroperator and maintenancepersonnel havereadthem. Rightandleft sidesare
fromthe operator’sseat, facingforward.
All SmithcoSmithco
SmithcoSmithco
Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering
parts. The serial number plate on the Spray Star 1000 is located on the right main frame, in front of the oil tank.
Referto enginemanual forplacement ofengineserial number.
For easy access record your Serial and Model numbers here.

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Introduction
PARTSMANUALSAVAILABLEONLINEATsmithco.com
SYMBOLS
ParkBrake Park Brake
Release HydraulicOil
Level
Choke- OpenChoke- ClosedHandThrottle
HourMeter HourMeter Fuse
GlowPlugGlowPlug - OffGlow Plug - On
RPM Gasoline Diesel
Water
Temperature
Temperature
Light
EngineOil
Engine - Stop Engine - Start Engine-Run
No Electrical
Power
ElectricalPower
ReadOperator’s
Manual

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Introduction
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SYMBOLS
NoSmoking Moving Parts Manual
Operation
Pinch Point Step HotSurface
HydraulicFluid
Penetration LiftArm Tractor
Engage Disengage PTO
GroundSpeed Fast Slow
HHigh LLow FForward
RReverse NNeutral Warning
Danger
Caution
Up/RaiseDown/LowerUp/DownArrow

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Introduction
PARTSMANUALSAVAILABLEONLINEATsmithco.com
SAFETY
Readandunderstand this manual andallsafety signs before operatingandmaintaining. Review the safety
instructionsandprecautions annually.
TAKE NOTE! THIS SAFETYALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL
YOURATTENTION TO INSTRUCTIONS INVOLVINGYOUR PERSONAL SAFETYAND THE SAFETY OF
OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS
-ATTENTION!
-BECOMEALERT!
- YOUR SAFETYIS INVOLVED!
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriatesignal word for eachhas been selected usingthe following guidelines:
DANGER: Red. Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury. This signal word is to be limited to the most extreme situations typically for machine
componentswhich, for functional purposes,cannot be guarded.
WARNING: Orange. Indicates a potentially hazardous situation that, if not avoided, could result in
death or serious injury, and includes hazards that are exposed when guards are removed. It may also
be used to alert against unsafe practices.
CAUTION: Yellow. Indicates a potentially hazardous situation that, if not avoided, may result in minor
or moderate injury. It may also be used to alert against unsafe practices.

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Introduction
PARTSMANUALSAVAILABLEONLINEATsmithco.com
SAFETYDECALLOCATION
REMEMBER: If Safety Decals** have been damaged, removed, become illegible or parts
replaced without decals, new decals must be applied. New decals are available from your
authorized distributor or factory.
This is a list of decals located on the Spray Star 1000. Part number, description and location will help in reorder-
ing a decals.
A 10-367 Decal, Spray Star 1000 Right and LeftTank Sides
B 25-356 Decal,Tire Pressure20psi All Wheels
C 25-352** Decal,Bypass Valve HangTagon pump
D 25-298** Decal,Warning Hot TailpipeGuard
D 25-286** Decal,Crush Pinch Hood - Back Edge, Both Sides
RHControl Panel
E 15-719** Decal,Speed Control LHControlPanel
27-093** Decal,Oil Level LHControl Panel
F 25-370** Decal,88 dba LH FrontPanel
15-463** Decal,SprayPump LH Front Panel
G 15-672 Decal,Dash Panel DashBoard
H 25-373 Decal, Smithco FrontNose Cone
I 27-077 Decal, Smithco SteeringWheel
J 10-414** Decal,Control Panel RHControl Panel
K 25-277** Decal,Battery Warning Seat Panel
**SafetyDecals Required
A
A
B
B
BB
CD
D
E
FG
H
I
J
K

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Introduction
PARTSMANUALSAVAILABLEONLINEATsmithco.com
SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Neverallow anyonetooperate orservice themachineor itsoptional equipment withoutproper trainingand
instructions.Never allow minorsto operateany equipment.
3. Learnthe proper useof the machine, thelocation and purposeof all the controlsand gauges beforeyou
operatethe equipment. Workingwithunfamiliar equipment canlead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,
hands and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.
Bewareof overheadobstructions andundergroundobstacles.Stayalert forhidden hazards.
6. Neveroperate equipment thatis not inperfect working orderorwithout decals, guards,shields, or other
protectivedevices inplace.
7. Never disconnect or bypass any switch.
8. Carbonmonoxide intheexhaust fumescan befatalwhen inhaled,never operate amachine withoutproper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keep engineclean.Allow theengineto cool beforestoringand always removethe ignition key.
11. Disengage alldrives andset park brakebefore starting theengine.
12. Never useyour hands to searchfor oil leaks. Hydraulicfluidunder pressure can penetratethe skin and
cause serious injury.
13. This machinedemands your attention.Toprevent loss ofcontrolor tipping ofthe vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
14. Beforeleaving operator’sposition:
A. Disengageall drives.
B. Set park brake.
C. Shut engine offandremove the ignitionkey.
D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body
awayfrom movingparts.
15. Keephands,feet and clothingaway from moving parts.Wait for allmovementto stop beforeyou clean,
adjustor service themachine.
16. Keepthearea of operationclear of allbystanders.
17. Stopengine before makingrepairs/adjustments or checking/addingoil to thecrankcase.
18. Use parts and materials supplied by only. Do not modify any function or part.
19. Use caution when booms are down as they extend out beyond the center line of the machine.
20. The tank is a confined space, take precaution.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.

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Introduction
PARTSMANUALSAVAILABLEONLINEATsmithco.com
SAFESPRAYINGPRACTICES
Personsengaged in thehandling,preparation or applicationof chemicals mustfollow accepted practices to
insurethe safety ofthemselves and others,
1. WEAR protectiveclothing including: gloves,hat, respirator, eyeprotection andskincovering suitablefor
protectionfrom chemicals beingused.
2. BATHE thoroughlyafterany exposureto chemicals, givingparticular attentiontoeyes, nose, earsand
mouth.
3. CLEAN equipmentand materials inaccordance with employer, municipal and stateregulations.Use only
approvedareasand drains.
4. DISPOSE ofchemicals and rinsesolutions by approvedandlegal means.
5. PROVIDE methodsand materials foroperatorsto wash eyesand hands immediatelyduring the spraying
process.
6. PROVIDE methodsand materials forcontrol,safe dilution andneutralization of chemicalspills during
preparation,spraying, transportingand cleanup.
7. Always check and follow the directions and safety warnings of the chemicals to be used.
8. Securethe discharge lines beforestartingthe pump.An unsecured discharge line maywhip.
9. Periodically inspect the pump and the system components.
10. Check hoses for weak or worn condition before each use. Make certain that all connections are tight and
secure.
11. Do not operate unit with leaks, frayed, kinked hoses or tubing. Repair or replace immediately.
12. Useonlypipe, hose andfittings rated formaximum pressure or pressureat which pressurerelief valve is
set at. When replacing pipe, hose or fittings, use new product.
13. Do not operate an engine in an enclosed area. Be sure the area is well ventilated.
14. Donotuse these pumpsfor pumping waterorother liquids forhuman or animalconsumption.
15. Do not pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.
Do not use in explosive atmospheres. The pump should be used only with liquids
compatible with the pump component materials.
16. Be sureall exposed movingparts are guardedand thatallcoupling devicesaresecurely attachedbefore
applyingpower.
17. Before servicing, disconnect all power, make sure all pressure in the system is relieved, drain all liquids
from the system and flush.
18. Protect pumpfrom freezingconditionsby drainingliquidand pumpingrust inhibiting antifreezesolution
through the system, coating the pump interior.
19. TRANSPORT - Machine must be stopped to raise or lower booms. Because of cam system, if booms
areraised in transitthey can fallforward or backwardwhencoming to astop or whiletraveling on uneven
terrain.

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Introduction
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SPECIFICATIONS
WEIGHTSANDDIMENSIONS
Length 112"(285 cm)
Width 70"(178 cm)
Width With Boom Open 180"(457 m)
Height 48"(122 cm)
Wheel Base 53" (135 cm)
Weight Empty 1480lbs(675 kg)
Weight Full 2248lbs (1025kg)
SOUNDLEVEL(DBA)
Atear level 85dba
At 3 ft (0.914 m) 83dba
At 30 ft (9.14 m) 72dba
ENGINE
Make Briggs & Stratton
Model# 386447
Type/ Spec# 0058G1
Horsepower 23HP(17 kw)
Fuel Unleaded87 OctaneGasoline Minimum
CoolingSystem Air Cooled
LubricationSystem Full Pressure
Alternator 25Amp
WHEELS&TIRE Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20psi (1.4 bar)
Rear: Two 24 x 13.00 x 12 NHS Multi-Trac; 20 psi (1.4 bar)
PARKBRAKE HandOperated Lever,Discs onRearAxleSpeed 0 to 3 mph (0-4.8 kph)
SPEED
Forward Speed 0-8mph (0-12.8kph)
Reverse Speed 0-3mph (0-4.8kph)
BATTERY Automotivetype24F-12Volt
BCIGroup Size 24
ColdCrankingAmps 575minimum
GroundTerminalPolarity Negative(-)
MaximumLength 10.25" (26 cm)
Maximum Width 6.88" (17 cm)
MaximumHeight 10" (25 cm)
FLUIDCAPACITY
CrankcaseOil See EngineManual
Fuel 6 gallon(22.7 liters)
HydraulicFluid 5 gallon(19liters)
Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil
OPTIONALEQUIPMENT
10-417 ChemicalCleanload Safe FillSystem 1002 203 Spray System
10-419 Fresh Water Tank 1008 440 Spray System
17-601 15'Heavy DutyBoom 1010 3-Way Manual System
15-835 Tank Rinsing System 1011 Sharp Shooter + 440 Spray System
17-585 18'Heavy DutyBoom 10-378 Foam Marker
10-370 Water Meter Kit (liters) 30-141 26 Gal. Wash System
10-365 Water Meter Kit (gallons)
10-422 Hose Reel Mount Kit
16-129 ManualRewind HoseReel, 200-foot/61-metercapacity
16-906 ElectricRewind HoseReel, 200-foot/61-meter capacity