Sony UP-D897 User manual

SONYY.
DIGITAL
GRAPHIC
PRINTER
P-D897
SERVICE
MANUAL
1st
Edition

ABS
COV=I=ay
Ibid,
C-EASRACT.
:
BEERM,
COVIAYWICHRANERECRT,
AR,
BHR
CSTD
COMBO,
AFBRUIZOEMS
TEMSOVET.
ERESIWAZED,
V-EARLY
IMU
TAS
RWBOSCHEAS
FSW,
A\
WARNING
:
This
manual
is
intended
for
qualified
service
personnel
only.
To
reduce
the
risk
of
electric
shock,
fire
or
injury,
do
not
perform
any
servicing
other
than
that
contained
in
the
operating
instructions
unless
you
are
qualified
to
do
so.
Refer
all
servicing
to
qualified
service
personnel.
Z4\
WARNUNG
Die
Anleitung
ist
nur
fir
qualifiziertes
Fachpersonal
bestimmt.
Alle:Wartungsarbeiten
dirfen
nur
von
qualifiziertem
Fachpersonal
ausgefiihrt
werden.
Um
die
Gefahr
eines
elektrischen
Schlages,
Feuergefahr
und
Verletzungen
zu
vermeiden,
sind
bei
Wartungsarbeiten
strikt
die
Angaben
in
der
Anleitung
zu
befolgen.
Andere
als
die
angegeben
Wartungsarbeiten
diirfen
nur
von
Personen
ausgefiihrt
werden,
die
eine
spezielle
Befahigung
dazu
besitzen.
4A\
AVERTISSEMENT
Ce
manual
est
destiné
uniquement
aux
personnes
compétentes
en
charge
de
!’entretien.
Afin
de
réduire
les
risques
de
décharge
électrique,
d’incendie
ou
de
blessure
n’effectuer
que
les
réparations
indiquées
dans
le
mode
d’empioi
a
moins
d’étre
qualifié
pour
en
effectuer
d’autres.
Pour
toute
réparation
faire
appel
a
une
personne
compétente
uniquement.
UP-D897

Table
of
Contents
Manual
Structure
Purpose
of
this
Manal
.........ccsscsscsssssecsceetsssessecesnsncateacseceesesseanes
3
Related
rian
als
sis;
ssseiecescscisceessoeedscerdsscstucosdensensscseccessasencsessseseseess
3
1.
Service
Overview
1-1.
Board
Location
1-1
1-2.
Main
Parts
Location
.........cccccssssssscssssssssssccsseserscecersesesce
1-1
1-3.
Removing/Installing
the
Cabinet
«0.0...
eeeseceesssseeees
1-1
1-3-1.
TLOD
COVER
ss
casds
ccavacsecsetssctlecestestvedeatecbsucssvesevenedecedscs
1-1
1-3-2.
Front
Panel
Subassembly
....
1-3-3.
Rear
Pane)
\ssigicciscssssinsssecssencsssncssecancscutcssacastaesosten
1-4,
Replacing
the
Main
Parts
........sccsssscscceeessecesstseesenceeeses
1-4-1.
Switching
Regulator/DC
Fan
........csssssssescsesveessee
1-3
1-4-2.
Mechanical
Deck
Assembly
............scccssssesseessessones
1-3
1-4-3.
Thermal
Head
.0.......sessssssssssesersssscrsscnseensseseseneeses
1-4
1-4-4,
Stepping
Motor/DC
Motor
.......c.cccssssssceesseseeseesere
1-5
1-4-5,
Cam
Shaft
Assembly
.............sessscsssscecseserssssessesseee
1-6
1-4-6.
Pinch
Arm
Assembly
.........scsccssssssssssssscsssererseesenes
1-7
1-4-7.
Platen
Roller
1-4-8.
Timing
Belt
....
1-5.
Procedure
Required
for
Replacement
............sssssesessesees
1-9
1-6.
Unleaded
Solder...
escsssesssssesssescsssssesessscsentessceseeness
1-9
2.
Electrical
Alignment
2-1.
Procedure
before
and
after
Adjustment
........sssssssesseseesee
2-1
2-1-1.
Procedure
of
Printing
the
User
Setting
Record
(Before
Adjustment)
...........cccessessessrsnsceseersreesseses
2-1
2-1-2.
User
Setting
Check
Procedure
(After
Adjustment)
........eecssccsesessssssecersereseesessees
2-1
2-1-3.
Factory
Setting
........sscccsssscssesssrescerssssceetssscssscernece
2-1
2-2.
Calibration
and
Electrical
Conductivity
Check
..............
2-2
2-3.
Head
Voltage
Adjustment
.........sscsscesccsescsscrsssssesssseceose
2-4.
Initialization
of
Print
Count
History
.
2-5.
Firmware
Version
Upgrade
......sscscssssccscessssesesssesssecacee
3.
Circuit
Description
3-1.
System
Control
BIOCK
........ccccssssssessccssrsecssessssseseesecseecsens
3-1
UP-D897
3-1-1.
Outline
«0...
ccescsessessceseeeesnstesassecsaetecssaseassetseenseesesees
3-1-2.
Block
Diagram
of
Electrical
Block
3-2.
Head/Mechanical
Control
Block
3-2-1.
OUTLINE
sisacissdecdensasavccssssesccniancnedsssnoasiaaisuseatedesdinesea
3-2-2.
Platen
Motor
Control...
a
3-2-3.
Thermal
Head
UP/DOWN
Control
3-2-4.
Monitoring
of
Door
Sensor
oi...
cesesssssescsseessseenees
3-2
3-2-5.
Monitoring
of
Paper
Sensor
...
3-2
3-2-6.
Monitoring
of
Head
Temperature
Sensor..............
3-2
3-2-7.
Control
of
Head
Fan
Motor
(for
Head
Cooling)
...3-2°
3-2-8.
Read
of
Buttons
3-3
3-3°-
USB
Unter
faces.
écissecccncsvscgascasen
chsdvesugetsassaecosseselussarsessbyenss
3-3
3-4.
Thermal
Head
BIOCK
...........scscssssesssesssccessecersseneresseceesneres
3-3
3-4-1.
GS
PUCUUN
x.
oc
soseecatlaces
depeden
satel
esiciasiiccssetucsnanestcueies
3-3
3-4-2.
Basic
Operation
...........
+0
3-3
3-4-3.
Temperature
Correction
.......cssssessseesseseserseseseeneees
3-4
3-4-4,
Correction
of
Resistor
COount.........scccseecesseereeeees
3-4
4.
Troubleshooting
4-1.
Print
result
is
not
SatisfactOry
.......scsssccecssessssscesersesseeres
4-1
4-2.
Print
result
density
is
too
high
or
LOW
.......seesssesesseoseees
4-1
43.
Trouble
of
determining
presence
or
absence
of
paper
....4-2
4-4.
Thermal
head
UP/DOWN
operation
trouble
.............006
4-2
4-5.
Feed
operation
trouble
..........ssscsesssssseeeescecsseneseeeeesensees
4-6.
Trouble
of
determining
door
open/close
5.
Service
Mode
(Self-diagnosis
Function)
5-1.
Startp
Procedure
..........essssssscsssvsscceecssesnssssersetenesseonees
5-1
5-2.
Service
Mode
Men
..........sssccssssssssessesssecetenssaceeteeesarsenenes
5-1
5-3.
Test
Pattern
Printing
...........scssscsccsesssaseesssesserssesneesseseees
5-1
5-4.
Test
Pattern
Print
Count
.......ssssscssssssssesressesssstseesesseerees
5-3
5-5.
LCD
Lighting
Check
5-6.
LED
Lighting
Check
5-7.
Front
Panel
Volume
Calibration
...........csessssssssecosserseses
5-4
5-8.
Log
Printing
...........sssssssseseceseesssesecsssssssnterseseenetestensneesons
5-4
5-9.
Initialization
of
Setting
..........cssssseccesssssssrscscesserssceseneee
5-5

6.
Spare
Parts
6-1.
Notes
on
Repair
Parts
...
oe
6-2.
Exploded
ViewS
«....csesssssscssssesersseesessnensssenecensensssessseeesseas
6-3.
Electrical
Parts
List
...........scssssssscsecscesescscstesescsssenesseens
6-4.
Supplied
ACCESSOTIES
.......sscessssecerereeeereesessnsessccsecsessnees
7.
Block
Diagram
OW
eral
io
csciscnscccsvekscestlacensuceicaScsesousvassseoadsascses
den
sescesdeestens
7-1
8.
Schematic
Diagrams
UP-D897

Manual
Structure
Purpose
of
this
manual
This
manual
is
the
service
manual
of
Digital
Graphic
Printer
UP-D897.
This
manual
describes
the
information
on
maintenance
and
the
service
information
such
as
service
overview,
electrical
alignment,
circuit
description,
troubleshooting,
and
service
mode
(self-diagnosis
function).
Related
manuals
In
addition
to
this
“Service
Manual”,
this
unit
is
provided
with
the
manual
below.
*
“Operating
Instruction”
PDF
(Included
in
the
CD-ROM
Supplied
for
products.)
Part
No.:
3-863-306-0X
These
manuals
describes
the
information
required
for
the
actual
management
and
operation
of
this
unit.
“Semiconductor
Pin
Assignments”
CD-ROM
(Available
on
request)
This
“Semiconductor
Pin
Assignments”
CD-ROM
allows
you
to
search
for
semiconductors
used
in
B&P
Company
equipment.
Part
number:
9-968-546-XX
UP-D897
3

Section
1
Service
Overview
1-1.
.
Board
Location
1-3.
Removing/Installing
the
Cabinet
1-3-1.
Top
Cover
MA-132
board
1.
Remove
the
five
M3
case
securing
screws,
then
remove
the
top
cover.
a
ee
M3
case
M3
case
:
securing
screw
securing
screws
SU-112
board
KY-572
board
8
oO
SE-768
board
a
SE-769
board
3)
M3
case
securing
screws
1-2.
Main
Parts
Location
Switching
regulator
Thermal
head
2.
Attach
the
top
cover
in
the
reverse
order.
UP-D897
1-1

1-3-2.
Front
Panel
Subassembly
1-3-3.
Rear
Panel
1.
Remove
the
top
cover:
(Refer
to
Section
1-3-1.)
1.
Remove
the
top
cover.
(Refer
to
Section
1-3-1.)
2.
Release
the
lock
arm
of
the
mechanical
deck
block
2.
Remove
the
two
screws
(PS3
X
6)
and
the
screw
(B3
X
(bottom
surface)
in
the
direction
of
the
arrow,
then
6),
then
remove
the
rear
panel.
open
the
door
panel.
3.
Remove
the
four
hooks
in
both
directions
of
the
arrows,
then
remove
the
door
panel
in
the
direction
of
the
arrow.
4.
Disconnect
the
flexible
flat
cable
from
the
connector
(CN201)
on
the
MA-132
board.
Rear
panel
3.
Attach
the
rear
panel
in
the
reverse
order
of
steps
1
and
2.
Door
panel
5.
Remove
the
two
screws
and
five
hooks,
then
remove
the
front
panel
subassembly.
Front
panel
subassembly
6.
Attach
the
front
panel
subassembly
in
the
reverse
order
of
steps
1
to
5.
-2
UP-D897

1-4.
Replacing
the
Main
Parts
1-4-1.
Switching
Regulator/DC
Fan
|
There
are
two
types
of
DC
fan
mounting
connectors.
Connect
the
harness
of
the
DC
fan
for
power
supply
to
the
connector
(CIN601).
The
connector
(CN603)
is
provided
for
mounting
the
optional
DC
fan
for
cooling
the
thermal
head.
Remove
the
top
cover.
(Refer
to
Section
1-3-1.)
Remove
the
front
panel
subassembly.
(Refer
to
Section
1-3-2.)
3.
Remove
the
rear
panel
assembly.
(Refer
to
Section
1-3-3.)
4.
Remove
the
mechanical
deck
assembly.
(Refer
to
Section
1-4-2.)
5.
Disconnect
all
harnesses
and
flexible
flat
cables
from
the
MA-132
board.
6.
Remove
the
four
screws
(BVTT2.6
X
6),
then
remove
the
MA-132
board.
7.
Remove
the
two
screws
(PS3
X
6),
then
remove
the
shield
plate
and
insulating
sheet
(MA).
Nur
8.
Remove
the
two
screws
(P3
X
10),
then
remove
the
DC
fan.
9.
Remove
the
four
screws
(PS3
X
6),
then
remove
the
switching
regulator.
Insulating
sheet
(MA)
Switching
10.
Attach
the
switching
regulator
in
the
reverse
order
of
steps
1
to
9.
UP-D897
1-4-2.
Mechanical
Deck
Assembly
Remove
the
top
cover.
(Refer
to
Section
1-3-1.)
Remove
the
front
panel
subassembly.
(Refer
to
Section
1-3-2.)
3.
Remove
the
switch
rod
retainer,
then
remove
the
power
switch
rod.
4.
Disconnect
the
three
harnesses
from
the
connectors
(CN204,
CN205
and
CN602).on
the
MA-132
board.
5.
Disconnect
the
two
flexible
flat
cables
from
the
connectors
(CN206
and
CN302).on
the
MA-132
board.
6.
Remove
the
three
screws,
then
remove
the
mechanical
deck
assembly.
No
Power
switch
rod
as
VA
|S
PK
Switch
rod
retainer
MA-132
board
&
BVTT26x6
7.
Attach
the
mechanical
deck
assembly
in
the
neve
order
of
steps
1
to
6.

1-4-3.
Thermal
Head
,
After
replacing
the
thermal
head,
perform
the
head
voltage
adjustment.
For
the
adjustment
procedure,
refer
to
Section
2-3.
1.
Remove
the
top
cover.
(Refer
to
Section
1-3-1.)
2..
Remove
the
front
panel
assembly.
(Refer
to
Section
1-3-2.)
3..
Remove
the
mechanical
deck
assembly.
(Refer
to
Section
1-4-2.)
4.
Remove
the
two
screws
(BVTT2.6
x
6),
then
remove
the
MD
top
chassis
and
three
head
springs.
When
removing
the
MD
top
chassis,
be
sure
to
remove
Bees
lb
it
slowly
in
the
direction
of
the
arrow
A
to
prevent
the
head
springs
from
popping
out.
5.
Release
the
lock
arm
in
the
direction
of
the
arrow,
then
open
the
MD
door
chassis.
6.
Remove
the
heat
sink
in
the
direction
of
the
arrow
B.
7.
Remove
the
two
screws
(PSW3
x
8),
then
remove
the
|
thera
head
thermal
head.
.
8.
Disconnect
the
two
flexible
flat
cables
from
the
thermal
head.
Flexible
flat
cables
1
4
1
9.
Attach
the
thermal
head
in
the
reverse
order
of
steps
1
to
8.
When
connecting
the
flexible
flat
cables,
route
them
under
the
cam
shaft.
1-4
UP-D897

——.
N
1-4-4.
Stepping
Motor/DC
Motor
installation
Removal
8.
Attach
the
DC
motor
with
the
two
screws.
j..
Remove
the
top
cover.
(Refer
to
Section
1-3-1.)
9.
Insert
the
head
up
lever
shaft
(L)
into
the
hole
[A]
and
Remove
the
front
panel
assembly.
insert
the
speed
reducing
gear
shaft
(L)
into
the
hole
.
(Refer
to
Section
1-3-2.)
[B],
then
attach
with
the
three
screws.
3.
Remove
the
mechanical
deck
assembly.
10.
Hang
the
timing
belt
on
the
stepping
motor
gear.
(Refer
to
Section
1-4-2.)
4,
Remove
the
helical
extension
spring
from
the
tension
Stepping
arm
assembly.
motor
gear
5.
Remove
the
four
screws
(BVTT2.6
X
6),
then
remove
the
stepping
motor
bracket.
6.
Remove
the
two
screws
(PS3
X
4),
then
remove
the
DC
motor.
7.
Remove
the
two
screws
(PS3
X
6),
then
remove
the
stepping
motor.
Tension
arm
assembly
Tension
arm
assembly
Helical
extension
Speed
reducing
gear
shaft
(L)
Stepping
motor
Stepping
motor
bracket
Head
up
lever
shaft
(L)
11.
Assemble
this
unit
in
the
reverse
order
of
steps
1
to
4.
UP-D897
;
1-5

4-4-5.
Cam
Shaft
Assembly
Installation
=
Removal
9.
Attach
the
cam
shaft
assembly
in
the
reverse
order
of
steps
6
to
8.
1.
Remove
the
top
cover.
(Refer
to
Section
1-3-1.)
10.
Insert
the
portion
A
of
noise
reducing
spring
(30)
into
2..
Remove
‘the
front
panel
assembly.
the
hole
of
chassis,
then
insert
the
portion
B
into
the
(Refer
to
Section
1-3-2.)
hole
of
cam
(L)
by
rotating
it
in
the
direction
of
the
3.
Remove
the
mechanical
deck
assembly.
arrow.
(Refer
to
Section
1-4-2.)
4.
Remove
the
thermal
head.
(Refer
to
Section
1-4-3.)
5.
Remove
the
paper
holder
assembly.
Noise
reducing
;
Hole
of
cam
(L)
spring,
(30)
(Refer
to
step
4
of
Section
1-4-7.)
Portion
B/
portion
A
’
6.
Remove
the
two
bearings
by
rotating
them
in
the
direction
of
the
arrows
A.
7.
Remove
the
cam
shaft
assembly
in
the
direction
of
the
arrow
B.
8.
Remove
the
cam
(R),
cam
gear,
cam
(L),
noise
reducing
spring
(30)
and
three
parallel
pins
from
the
cam
shaft.
Noise
reducing
spring
(30)
Cam
gear
Cam
(R)
11.
Assemble
this
unit
in
the
reverse
order
of
steps
1
to
5.
1
6
UP-D897

a
1-4-6.
Pinch
Arm
Assembly
When
replacing
the
pinch
arm
subassembly,
be
extremely
careful
not
to
touch
it
with
bare
hands
or
dirty
gloves.
If
the
pinch
arm
subassembly
is
contaminated,
clean
it
with
the
ethyl
alcohol.
1.
Remove
the
top
cover.
(Refer
to
Section
1-3-1.)
Remove
the
front
panel
assembly.
(Refer
to
Section
1-3-2.)
3.
Remove
the
mechanical
deck
assembly.
(Refer
to
Section
1-4-2.)
4.
Remove
the
thermal
head.
(Refer
to
Section
1-4-3.)
5.
Remove
the
paper
holder
assembly.
(Refer
to
step
4
of
Section
1-4-7.)
6.
Remove
the
three
helical
extension
springs.
7.
Remove
the
four
bearings,
then
remove
the
door
lock
assembly
and
pinch
arm
assembly
in
the
direction
of
the
arrow.
8.
Remove
the
pinch
arm
assembly
from
the
door
lock
assembly.
Pinch
arm
assembly
Door
lock
assembly
Helical
extension
spring
‘
,
3
(
SS
Helical
i
r
extension
s
1
Helical
\
extension
spring
&,
Bearings
earings
9.
Attach
the
pinch
arm
assembly
in
the
reverse
order
of
steps
1
to
8.
After
attaching
the
pinch
arm
assembly,
clean
it
with
ethyl
alcohol.
UP-D897
1-4-7.
Platen
Roller
:
When
replacing
the
platen
roller,
be
extremely
careful
not
to.
touch
it-with
bare
hands
or
dirty
gloves.
If
the
roller
is
contaminated,
clean
it
with
the
ethyl
alcohol.
1.
Remove
the
top
cover.
(Refer
to
Section
1-3-1.)
2.
Remove
the
front
panel
assembly.
(Refer
to
Section
1-3-2.)
3.
..
Remove
the
mechanical
deck
assembly.
(Refer
to
Section
1-4-2.)
4.
Remove
the
two
screws,
then
remove
the
paper
holder
assembly.
5.
Remove
the
helical
extension
spring
from
the
tension
arm
assembly.
Paper
holder
assembly
Helical
extension
spring
Tension
arm
assembly

6.
Remove
the
two
platen bearings
by
rotating
them
in
the
direction
of
the
arrow
A.
7.
Remove
the
platen
roller
in
the
direction
of
the
arrow
B.
8.
Remove
the
platen
pulley
and
-parallel
pin
from
the
platen
roller.
Platen
pulley
Platen
roller
9.
Attach
the
platen
roller
in
the
reverse
order
of
steps
1
to
8.
releasing
Timing
bo
; i
belt
[A]
Fulcrum
shaft
ll
al
1-4-8.
Timing
Belt
Remove
the
top
cover.
(Refer
to
Section
1-3-1.)
Remove
the
front
panel
assembly.
(Refer
to
Section
1-3-2.)
3.
Remove
the
mechanical
deck
assembly.
(Refer
to
Section
1-4-2.)
4.
Remove
the
paper
holder
assembly.
(Refer
to
step
4
of
Section
1-4-7.)
5.
Remove
the
two
screws,
then
remove
the
oil
damper.
6.
Remove
the
damper
gear.
7.
Remove
the
door
releasing
spring
from
the
hole
of
MD
door
chassis,
then
remove
the
MD
door
chassis
assembly.
8.
Remove
the
fulcrum
spacer,
then
remove
the
door
releasing
spring.
9.
Pull
out
the
fulcrum
shaft
from
the
MD
door
chassis
assembly
in
the
direction
of
the
arrow.
10.
Remove
the
timing
belt
[A]
and
timing
belt
[B].
or
11.
Attach
the
timing
belt
[A]
and
timing
belt
[B]
in
the
reverse
order
of
steps
1
to
10.
1-8
UP-D897

1-5.
Procedure
Required
for
Replacement
When
replacing
the
following
parts,
perform
each
required
process
according
to
the
table
below.
For
the
procedure
before
and
after
performing
the
required
process,
refer
to
Section
2-1.
Parts
Required
process
Reference
MA-132
board
Firmware
Version
Upgrade
Section
2-5
IC103
(MA-132
board)
KY-572
board
Calibration
and
Electrical
Conductivity
Check
Section
2-2
Switching
regulator
Head
Voltage
Adjustment
Section
2-3
Thermal
head
eee
1-6.
Unleaded
Solder
Boards
requiring
use
of
unleaded
solder
are
printed
with
a
lead
free
mark
(LF)
indicating
the
solder
contains
no
lead.
(Caution:
Some
printed
circuit
boards
may
not
come
printed
with
the
lead
free
mark
due
to
their
particular
size.)
/3B)
.
LEAD
FREE
MARK
*
Be
sure
to
use
the
unleaded
solder
for
the
printed
circuit
board
printed
with
the
lead
free
mark.
*
The
unleaded
solder
melts
at
a
temperature
about
40
°C
higher
than
the
ordinary
solder,
therefore,
it
is
recommended
to
use
the
soldering
iron
having
a
temperature
regulator.
*
The
ordinary
soldering
iron
can
be
used
but
the
iron
tip
has
to
be
applied
to
the
solder
joint
for
a
slightly
longer
time.
The
printed
pattern
(copper
foil)
may
peel
away
if
the
heated
tip
is
applied
for
too
long,
so
be
careful.
UP-D897
1-9

Section
2
Electrical
Alignment
Procedure
before
and
after
Adjustment
2-1.
Print
out
the
record
of
user
setting
before
performing
the
board
replacement
and
adjustment.
For
the
procedure
of
printing
out
the
record,
refer
to
Section
2-1-1.
If
the
history
record
of
user
setting
cannot
be
printed
due
to
the
failure
of
this
unit,
reset
the
unit
to
the
factory
setting
after
performing
the
board
replacement
and
adjustment.
(Refer
to
Section
2-1-3.)
2-1-1.
Procedure
of
Printing
the
User
Setting
Record
(Before
Adjustment)
Print
out
the
top
menu
record
of
setting
(last
setting)
and
the
list
of
all
setting
in
the
following
procedure.
After
completing
the
board
replacement
and
adjustment,
if
the
setting
is
different
from
the
contents
of
record
printed
before
adjustment,
adjust
the
setting
so
that
it
becomes
the
same
as
the
setting
before
adjustment.
Complete
the
procedure
by
adjusting
the
setting
to
the
contents
of
top
menu
record.
Procedure
1.
Turn
on
the
[POWER].
“READY”
is
displayed
on
LCD
of
this
unit.
Press
the
button
to
open
the
door
panel.
Set
the
thermal
paper
and
close
the
door
panel.
Press
the
jog
dial.
Print
out
the
record
of
the
top
menu
(last
setting)
displayed
on
LCD.
6.
Rotate
the
jog
dial
to
display
“MENU”
on
LCD,
then
press
the
jog
dial.
All
settings
are
printed
on
the
thermal
paper.
wk
wd
Be
sure to
keep
the
printed
sheets
(user
setting)
because
they
are
used
as
the
reference
to
check
the
setting
after
adjustment.
UP-D897
2-1-2.
User
Setting
Check
Procedure
(After
Adjustment)
After
completing
the
adjustment,
reset
this
unit
to
the
user
setting
in
the
following
procedure.
Procedure
1.
Print
out
the
setting
of
this
unit.
(Refer
to:steps
1
to
6
of
Section
2-1-1.)
2.
Compare
the
setting
list
printed
in
step
1
with
the
setting
list
(used
as
reference)
printed
in
step
6
of
Section
2-1-1.
If
there
is
any
difference
between
the
settings,
adjust
to
the
reference
setting
using
the
jog
dial.
If
there
is
no
difference,
press
the
jog
dial.
(Setting
is
completed.)
3.
After
adjusting
the
setting
to
the
reference
setting,
press
the
jog
dial.
The
adjusted
setting
is
displayed
on
LCD.
4.
Check
that
the
contents
of
setting
are
correct,
then
press
the
jog
dial.
2-1-3.
Factory
Setting
Procedure
1.
Turn
on
the
[POWER]
while
pressing
the
button.
The
beep
sound
is
made
immediately
after
turning
on
the
[POWER
|
and
after
that
again.
2.
Release
the
button,
then
press
the
|COPY
button.
Press
the
button
within
3
seconds
after
the
second
beep
sound
in
step
1
is
made.
3.
Check
that
this
unit
becomes
the
following
state.
(Change
to
the
factory
setting)
(1)
Backlight
is
off.
(2)
Backlight
lights
in
green.
(3)
Backlight
lights
in
red.
(4)
Flashes
two
times
automatically.
(5)
Beep
sound
is
made.
2-1

9-2.
Calibration
and
Electrical
Conductivity
Check
After
replacing
the
KY-572
or
MA-132
board,
perform
the
calibration
of
brightness
and
contrast
volumes,
and
perform
the
electrical
conductivity
check
of
each
button.
2-2
Turn
on
the
power
while
pressing
the
button
and
button
simultaneously.
The
service
mode
starts.
Do
not
release
the
button
and
button
before
the
beep
sound
is
made.
Press
the
jog
dial
two
times.
“SVC”
and
then
“PATAN”
are
displayed
on
LCD
in
order.
Rotate
the
jog
dial
to
display
“BR:CAL”.
Press
the
jog
dial.
The
calibration
mode
of
brightness
starts.
(1)
Rotate
the
BRIGHT
volume
fully
to
the
left
in
the
state
that
“BR:LEF”
is
displayed
on
LCD,
then
press
the
jog
dial.
(2)
Rotate
the
jog
dial
to
display
“BR:RIG”
and
rotate
the
BRIGHT
volume
fully
to
the
right
in
the
state
that
“BR:RIG”
is
displayed
on
LCD,
then
press
the
jog
dial.
(3)
Rotate
the
jog
dial
to
display
“BR:CEN”
and
return
the
BRIGHT
volume
to
the
center
in
the
state
that
“BR:CEN”
is
displayed
on
LCD,
then
press
the
jog
dial.
Rotate
the
jog
dial
to
display
“BACK”,
then
press
the
jog
dial.
Rotate
the
jog
dial
to
display
“CO:CAL”.
Press
the
jog
dial.
The
calibration
mode
of
contrast
starts.
(1)
Rotate
the
CONT
volume
fully
to
the
left
in
the
state
that
““CO:LEF”
is
displayed
on
LCD,
then
press
the
jog
dial.
(2)
Rotate
the
jog
dial
to
display
“CO:RIG”
and
rotate
the
CONT
volume
fully
to
the
right
in
the
state
that
“CO:RIG”
is
displayed
on
LCD,
then
press
the
jog
dial.
(3)
Rotate
the
jog
dial
to
display
“CO:CEN”
and
return
the
CONT
volume
to
the
center
in
the
state
that
“CO:CEN”
is
displayed
on
LCD,
then
press
the
jog
dial.
Check
the
electrical
conductivity
of
the
|COPY
button.
Press
the
|
COPY
|
button:
The
error
beep
sound
is
made.
The
electrical
conductivity
of
other
buttons
can
be
checked
by
calibration.
Turn
off
the
power.
UP-D897

2-3.
Head
Voltage
Adjustment
After
replacing
the
thermal
head
or
the
switching
regulator,
perform
this
adjustment.
Before
starting
the
replacement,
print
out
the
stairstep
test
pattern
which
is
used
as
the
reference
of
adjustment.
Before
replacing
the
switching
regulator,
measure
the
voltage
of
TP302
on
the
MA-132
board
and
take
a
note
of
the
value.
;
State
during
adjustment
Adjustment
point
_
*
Input
signal:
None
@RV201/
Switching
*
Set
the
switch
to
ON
while
Do
not
release
the
buttons
before
checking
that
regulator
pressing
the
and.
the
backlight
blinks.
Swing
raculater
buttons.
(right
side)
When
pressing
the
jog
dial
three
times,
:
“SVC”,
“PATAN”,
and
“PA:CRS”
are
displayed
in
order.
Rotate
the
jog
dial
in
this
state
to
display
“PASTP”
and
press
the
jog
dial.
Then,
the
stairstep
test
pattern
is
printed.
ee
Test
pattern
After
replacing
the
switching
regulator
Adjust
@RV201
so
that
the
voltage
becomes
the
same
as
the
voltage
of
TP302
measured
before
adjustment.
Print
out
the
stairstep
test
pattern
after
adjustment
and
check
that
it
is
in
the
same
level
as
the
test
pattern
printed
before
adjustment.
After
replacing
the
head
Adjust
@RV201
so
that
the
stairstep
test
pattern
becomes
the
same
level
as
the
test
pattern
printed
before
adjustment.
UP-D897
2-3

2-4.
Initialization
of
Print
Count
History
After
replacing
the
thermal
head,
perform
the
initialization
of
print
count
history.
*
Input
i
None
*
Set
the
switch
to.ON
while
|
pressing
ie
and
buttons.
When
pressing
the
jog
dial
two
times,
“SVC”
and
“PATAN?”
are
displayed
in
order.
Rotate
the
jog
dial
in
this
state
to
display
“RESET”
and
press
the
jog
dial.
“R:MENU”
is
displayed
and
rotate
the
jog
dial.
After
displaying
the
“R:H.PRN”,
then
press
the
jog
dial.
Check
that
“RESET”
is
displayed.
The
initialization
of
print
count
history
is
completed
(count
becomes
“0”).
2-4
UP-D897

2-5.
Firmware
Version
Upgrade...
After
replacing
the
MA-132
board
or
IC103
on
the
MA-
132
board,
be
sure
to
perform
the
firmware
version
upgrade.
Never
turn
off
the
power
during
the
firmware
version
upgrade.
Required
equipment
¢
Personal
computer
(hereafter
referred
to
as
PC)
(USB
interface
is
mounted.)
OS:
Windows
2000/XP
Driver:
Driver
software
of
UP-D897
is
installed.
*
Utility
software
for
version
upgrade
Download
the
adjustment
utility
software
from
the
URL
described
in
the
technical
memo.
*
Latest
firmware
Download
the
latest
firmware
from
the
GSP
homepage
or
from
the
URL
described
in
the
technical
memo.
*
USB
cable
Use
the
supplied
USB
cable
or
the
equivalent
(USB2.0
certified
product).
Preparation
1.
Connect
this
unit
and
PC
using
the
USB
cable.
.
Turn
on
the
power
of
this
unit
and PC.
3.
Install
the
driver
software
in
PC.
(Only
when
it
is
not
installed.)
4.
Copy
the
latest
firmware
to
the
directory
same
as
the
version
upgrade
utility.
UP-D897
Version
upgrade
1.
Start
the
version
upgrade
utility
software.
_
The
version
upgrade
utility
software
screen
is
_
oe
displayed.
©
©
©O6
®
O
Description
Model!
name
to
be
upgraded
Search
for
the
version
upgrade
model
@
®
®
Check
of
version
upgrade
file
information
®
Check
of
firmware
version
written
in
this
unit
®
Write
the
firmware
in
IC103
on
the
MA-132
board.
©
Status
display
window
2.
Click
the
button.
|
In
the
case
that
the
version
upgrade
utility
software
for
the
version
upgrade
of
this
unit
is
installed,
the
and
buttons
are
enabled.
In
case
that
the
cable
is
not
connected
or
the
version
upgrade
utility
software
for
the
version
upgrade
of
this
unit
is
not
installed,
the
and
buttons
are
disabled
in
gray
out
State.
When
the
and
buttons
are
in
gray
out
state,
check
the
connection
of
PC
and
this
unit,
or
the
version
upgrade
utility
software.

Procedure
after
completion
of
version
upgrade
3.
Click
the
|
Get
VERSION]
button.
The
installed
firmware
version
is
displayed.
-
1..
Turn
off
the
power
of
this
unit
and
PC,
and
then
disconnect
the
USB
cable.
m
VerUp
Toa
Current
version
indication
4.
Check
or
take
a
note
of
the
version
displayed
in
step
3.
(
5.
Click
the
button.
The
VUP
file
information
is
displayed
on
another
window.
6.
Check
the
version
and
date
to
make
sure
that
the
downloaded
firmware
is
the
latest
version.
7.
Click
the
button.
The
writing
of
firmware
starts.
(
When
the
writing
starts,
the
LED
backlight
changes
.
from
staying
lit
to
blinking,
the
beep
sound
is
made.
After
this,
the
writing
is
completed
when
the
backlight
changes
from
blinking
to
staying
lit.
8.
Check
that
the
writing
is
completed,
and
then
turn
the
power
of
this
unit
off
and
on
again
(restart).
9.
Start
the
version
upgrade
utility
software.
10.
Click
the
button.
11.
Click
the
button.
12.
Make
sure
that
the
firmware
is
the
latest
version
on
the
utility
screen.
13.
Exit
the
version
upgrade
utility
software.
2-6
UP-D897
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