SPI SPI-P170 User manual

User Manual
SPI-P170
Hydrogen Peroxide

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Index
SPI-P170 ................................................................................................................................... 1
1. INTRODUCTION ........................................................................................................................ 3
2. DESCRIPTION AND OPERATION ................................................................................................. 5
3. SAFETY ..................................................................................................................................... 7
4. TRANSPORT AND STORAGE ....................................................................................................... 8
5. ASSEMBLY AND INSTALLATION ................................................................................................. 9
6. COMMISSIONING ................................................................................................................... 10
7. OPERATION ............................................................................................................................ 11
8. MAIN MENU ........................................................................................................................... 13
9. OVERVIEW ............................................................................................................................. 15
10.CALIBRATION ........................................................................................................................ 16
11.SETTINGS ............................................................................................................................... 27
12.ALARMS ................................................................................................................................ 35
13.MANUAL OPERATION ............................................................................................................ 41
14.REPORTS ............................................................................................................................... 43
15.MAINTENANCE ...................................................................................................................... 46
16. CONFIGURATION .................................................................................................................. 48
17. DECOMMISSIONING ............................................................................................................. 55
18. DISCARDING ......................................................................................................................... 56

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Foreword:
The manual for the SPI-P170 is meant for the following authorized employees:
- Electrotechnical staff
- Watertechnical staff
- Laboratory staff
This manual is made for the installation and operation of the SPI-P170 Hydrogen Peroxide.
In this manual you will find various enumeration characters:
(-) Enumeration of functions
(1.) To be performed actions
- Please read this manual thoroughly
- Only let authorized staff work with the SPI-P170
- Make sure the manual is available for every user
- In case of emergency, please contact your supplier
Limited warranty
This manual is made with care, although SanEcoTec is not taking any responsibility according the
consequential for any failures made in this manual.
Copyright notice
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form, by any means, electronic, mechanical, photocopying, recording or
otherwise without permission in writing from your supplier.

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1. Introduction
1.1 Purpose of the SPI-P170
The SPI-P170 is designed for correctly measuring, controlling, and guarding a water treatment
process.
The SPI-P170 is suitable for the following sectors:
 Water companies
 Other locations that measure and regulate Hydrogen Peroxide levels
1.2 Important specifications
The most important specifications of the SPI-P170 are:
 Measuring the Hydrogen Peroxide level
 Measuring the pH level
 Measuring the flow
 Controlling the dosing pumps for Hydrogen Peroxide and acid
 Flow protection (No flow, no dose)
 Circulation contact protection
 A supply voltage of 12VDC
Specifications of the measurable parameters:
 Hydrogen Peroxide
Method: peroxide color reagent
 pH
Method: pH gel-electrode
 Flow
Method: Via pulse or current sending flow meters like VDO or INEL (if your type isn’t
mentioned, please contact your supplier)
Measurement
Method
Range
Accuracy
Hydrogen
peroxide
Peroxide color
0
-
22
0 ppm
± 3 ppm
pH
Electrode
1
-
14 pH
± 0.05 pH
Flow
Puls
e or
Current
0
–
100 %
± 1%
The accuracies are based on strict adherence to the procedures in this manual.

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1.3 Warnings
The SPI-P170 is designed and produced with the greatest care. However, you should take into
account that:
- The SPI-P170 makes use of dangerous and harmful chemicals.
- No higher supply voltage than 12VDC is used.
1.4 Background information
After years of collaboration with a team of specialists in the field of water treatment, the SPI
measure and control system was introduced. The SPI-P170 is the fourth generation of its kind. The
SPI-P170 is a water control system based on the colorimetric measuring method that utilizes
peroxide reagent discoloration. The intensity of the discoloration after a measurement with the
reagent is a measurement of the quantity of Hydrogen Peroxide in the water. The greatest advantage
of colorimetric measuring is that it is not affected by external factors like pH and flow.
1.5 Conditions of use
 Surroundings free of aggressive vapours
 Temperature of the room housing the SPI-P170 is between 5C - 40C
 Relative humidity not > 80%
 No condensation

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2. Description and operation
2.1 Description of the SPI-P170
The SPI-P170 is supplied and preassembled on one assembly plate provided with:
 1 Control-unit
 1 Analysis-unit
Dimensions (L x W x H) = 485 x 485 x 100 mm
All parts are installed either water technical or electro technical. See figure 2.1.1.
2.2 Operation of the SPI-P170
The sample water is fed into the buffer jar. The buffer serves, as the name implies, as a buffer from
where the water can flow to the measuring cell. The surplus water will flow back to the buffer
system. The SPI-P170 will run the measurements of the water within a freely adjustable time. See
figure 2.2.1.
The measuring cycle of the SPI-P170 is as following:
 Empty cell of previous measurement
 Fill cell with the sample water and empty once more (rinse)
 Fill cell with to be measured water and start measuring the zero value and empty again
 Provide a shot of reagent, and fill the cell with a limited supply of water, measure the
discoloration
 Fill the cell with some extra water and measure the discoloration again (2nd measurement to
check the saturation of the reagent, and to adapt the reagent valve time to save reagent), then
empty cell
 Fill cell with the to be measured water and empty once more (rinse)
 Fill cell fully with water
The drain valve empties the cell after every step. That water exiting the cell is led to the sewer.
2.3 Software structure of the SPI-P170
The SPI-P170 makes use of simple operating software. The complete operation is executed using the
buttons on the unit. The display shows measured values and settings. The hardware features an
internal memory wherein data, reports, and calibration settings are stored. This data is available on
demand and provided with a date and time of occurrence. When you have the optional SPI-REMOTE
software, it is possible control and see the information of the SPI using the network or internet. With
the optional SPI-GRAPHS software, you can use the data downloaded with the remote software, and
use this for data acquisition.

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Figure 2.1.1.
Figure. 2.2.1.
Analysis
-
unit
Control-unit
Buffer jar
Reagent vial
Filling tube
Drain tap
Supply valve
Reagent valve
Drain valve Overflow tube
Filter

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3. Safety
3.1 Safety regulations
The SPI-P170 is as careful as possible designed with the eye on safety. We tried to reduce the safety
risks to a minimum.
 The SPI-unit is supplied with a 12VDC adapter via a power outlet.
 While the SPI-unit and the analysis-unit are placed next to each other, the water is not
interfering with the electrical systems.
 Using the remote software (optional) you can use our services to provide assistance over
distance
3.2 Risks
We would like to appoint the remaining risks. You need to handle these carefully by fully instructed
and authorized staff:
 Refilling the reagent
 Cleaning spilled compound
 Store reagent in a cool, dark environment, provided with instructions.
 Keep the SPI-unit and the analysis-unit clean from any remaining reagent, because this will
create stains with time.
3.3 Personal protective equipment
 Wear while in direct contact with the peroxide reagent safety glasses, latex gloves and protective
clothing.
3.4 R-S sentences
 Peroxide color R36/37/38
Harmful to the eyes, respiratory system and skin.
R25
Causes severe burns.
S2
Keep out of reach from children.
S20
Do not eat or drink.
S24/25
Avoid contact with the skin and eyes.
S45
In case of accidents, immediately seek professional help.

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4. Transport and storage
4.1 Disassembly
To disassemble the SPI-P170, follow the following procedure:
1. Remove the adapter from the power outlet so that the unit is powerless.
2. Remove the reagent vial from the holder (watch out for spilling reagent from the tube).
3. Empty the reagent vial, and seal it with the cap.
4. Empty the buffer jar using the drain tap.
5. Remove possible pH electrodes and store these for later use (don’t forget the protective cap with
KCl-solution).
6. Flush the valves with clean water or when possible, distilled water. Do this by filling the buffer jar
with this. Especially the reagent valve needs extensive cleaning. The reagent will cristalize when
it dries. Do this by replacing the reagent vial with a container of clean water. Now control the
valves a few times. See chapter 10.1.4.3 Times & test, and for the reagent valve chapter 10.1.4.2.
7. Flush the analysis-unit well with clean water, then make sure the unit is empty and dry.
8. Clean all tubes with clean water and dry.
9. Remove all inserted cables from the SPI-unit.
10. Before the taking the assembly plate off the wall we point out once more that all parts should be
dry.
11. Take the SPI-unit off the wall.
4.2 Transport
1. After disassembly, make sure the SPI-unit is placed in a firm box, with the components facing
upwards. This may also be standing upward.
2. Protect the corners well from impacts.
3. Cover the upward facing components with filling or air foil.
4. Close the box with tape.
5. Make sure the box remains free from damage.
4.3 Storage
While storing make sure the environment meets the following requirements:
 Moisture free
 Free of corrosive vapours
 Temperature between 5C - 40C

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5. Assembly and installation
The assembly and installation of the SPI-P170 is described in the following paragraphs. On the right
side of the pages you’ll find pictures or schemes that will clarify the text.
5.1 Assembly
The SPI-P170 consists of 2 main units:
 Control-unit
 Analysis-unit
See figure 5.1.1.
5.2 Installation
The SPI-P170 is completely preassembled on one assembly plate provided with the units as named in
chapter 5.1.
Check prior to installation:
 The water supply is taken care of and brought to where the SPI is going to be
 The power outlet is in an acceptable range of the SPI-unit (100-240VAC 47-63Hz)
 The return to the buffer tank is taken care of and brought to where the SPI is going to be
 The drain to the sewer is taken care of and brought to where the SPI is going to be
Please follow the instructions for installing the SPI-P170:
1. Remove the SPI from the box.
2. Check if the cables are installed correctly in the cable glands
3. Mount the assembly plate to the wall.
4. Connect the water supply to the buffer jar, and provide enough flow (minimal 5 L/h).
5. Connect the return to the buffer tank to the buffer jar.
6. Connect the drain to the sewer to the buffer jar.
7. Connect the cables from the control unit as in figure 5.2.1.
 Supply: supplied adapter
 pH electrode
 Flow measurement 4-20 mA signal
 Flow measurement pulse signal
 Circulation contact
 Disinfection pump (Hydrogen Peroxide)
 Acid pump
 Supply water contact
 Alarm contact
 Cell contacts (LED and receiver)
 Valve contacts (supply, drain and reagent)
8. Place a vial of peroxide reagent in the holder, apply the cap, and insert the reagent tube through
the cap.
9. The SPI-P170 can now be commissioned
Analysis-unit
Reagent vial

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Figure 5.1.1.
Figure 5.2.1.
6. Commissioning
Control
-
unit
Buffer jar
Supply and drain

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6.1 Turning on the SPI-P170
The following procedures are to be followed to turn on the SPI-P170:
1. Put the 12 VDC adapter in the power outlet.
2. The boot screen appears on the display. The current software version is also displayed.
See figure 6.1.1.
6.2 Language choice
The SPI-P170 can be set to work with various languages. More about this can be found in chapter
15.4.
6.3 Indication LEDs
After the SPI-P170 has configured itself, the blue LED will start flashing.
On the front panel of the SPI-P170 control-unit are a total of 3 LEDs. The explanation of these LEDs
are as following:
 Blue ON/OFF ; Working
 Red continued ; Alarm
 Red ON/OFF ; Turned off alarm
 Orange short ; Measuring
 Orange continuous ; Manual operation active
See figure 6.3.1.
The images of the screens in this manual are for presentation and indication only. The
shown values and settings may not be correct for your situation.
Figure 6.1.1.
Figure 6.3.1.
7. Operation
7.1 Navigation
SEM SPI P170
Version: 1.00
Tag plate
Indication LEDs
Display
!

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Using the keyboard, you can perform all operations. You simply follow the options
through the menu structure on the display.
Navigating through the menu structure is done using the arrow buttons. The display displays a
maximum of 4 lines a time. The menus often contain more information or possible choices. To
display these, you can browse through using the arrow buttons.
 Page up with the arrow ‘up’ ( ).
 Page down with the arrow ‘down’ ().
 Page back with the arrow ‘left’ ().
 Confirming a selection with ‘enter’ ( ).
Confirming is performed using the ‘tick’ (). To go back the main menu, or cancel certain settings,
you use the cross mark ().
See figure 7.1.1.
To return to the main menu after every step, press ().
Figure 7.1.1
7.2 Selecting a choice
When you made a decision in the menu, you can select and enter this option by navigating the cursor
to the correct line using the arrows. This cursor is always at the end of the sentence, and will flash.
Most often, the indication that you can enter a next menu is done with the ‘>’ symbol. When you
Navigation buttons
Confirming
Main menu/ cancel
!

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select this symbol with the cursor and you press enter, you will go into this menu.
Going back is always done with the left arrow ().
See figure 7.2.1.
Figure 7.2.1.
7.3 Changing a value or setting
When a value or setting needs to be changed, and you press enter on that specific setting, a special
menu appears. This menu displays the current setting, as well as the minimum and maximum
settings this value can have.
With the cursor (▓) you select what digit to change, and you use the up and ( ) down buttons ()
to modify the value. If you have made your choice, you press the tick () button to confirm and safe.
If you want to cancel and not safe the setting you press the cross () button.
See figure 7.3.1.
Figure 7.3.1.
8. Main menu
Overview ▓
Calibration
>
Settings >
Alarms
>
|--_ADJUST VALUE---|
| Max: 100 |
| Min: 0 |
| Set: [ 8
▓
] |

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Using the main menu, all important functions of the SPI-P170 can be reached. The
main menu is what you get to see after starting the SPI-P170, and is where you always get back to.
The main menu consists of the following options:
 Overview – in this menu, the most important measurements and current alarms are
displayed
 Calibration – in this menu you can calibrate specific measurements connected to the SPI-unit
 Settings – All kinds of settings to regulate the operation of the SPI
 Alarms – Gives a status of the current alarms that may or may not be active
 Manual operation – Here to possibility will be given to operate the SPI-P170 in automatic,
semi-automatic or manual mode
 Reports – A variety of reports of specific functions and measurements
 Maintenance – The maintenance mode can be activated here
 Configuration – Important options concerning the hardware setup of the system and more
See figure 8.1.
The main menu is where you end up after pressing the cross () button.
Figure 8.1.
Overview >
Calibration
>
Settings >
Alarms
>
Manual operation >
Reports >
Maintenance >
Configuration >

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9. Overview
You can find the most important measurements and values and relevant information in the overview
menu as in figure 9.1. You can enter this menu by selecting Overview from the main menu.
A special character is present behind some of the lines indicating its status. More about these
characters can be read in chapter 12.1.
The lines respectively represent the following:
1. Current time and general alarm status
2. Current Hydrogen Peroxide value
3. Current pH value
4. Current Flow value (Dashes represent that no flow sensor has been installed, the alarm
character is now ‘X’)
5. Current Hydrogen Peroxide pump control
6. Current acid pump control
7. Circulation status
8. The final line is able to show a possible alarm.
Figure 9.1
Overview 09:35 C
H2O2 ppm : 82 .
pH :6.92 .
Flow m3 :116% .
H2O2 pump %: 4 .
Acid pump %: 3 .
Circulation : OK
CELL FAILURE

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10.Calibration
All measurements connected to the SPI-P170 must be regularly checked and, if necessary, be
calibrated. This ensures the quality of the measurements made. You can enter this menu by selecting
Calibration from the main menu.
Calibrating the measurements is done by using calibrated third party equipment. The following
measurements can be calibrated on the SPI-P170 Hydrogen Peroxide:
 Hydrogen Peroxide
 pH
See figure 10.1.
Figure 10.1.
10.1 Hydrogen Peroxide
At the procedure of calibrating Hydrogen Peroxide you are able to choose between 2 different
methods of calibration:
 With handheld (a relatively fast method to calibrate Hydrogen Peroxide measurement using
a handheld)
 With fluids ( a method to calibrate the Hydrogen Peroxide measurement using professional
calibration fluids)
Next to calibrating you can also choose for:
 Restore calibration (restores the calibration settings to the factory settings)
 Settings (various settings for controlling the valve times, checking the current cell values and
refilling the reagent vial)
See figure 10.1.1.
Figure 10.1.1.
Calibration
H2O2 >
pH >
H2O2 calibration
With handheld >
With fluids >
Re
store calibration>
Settings >

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10.1.1 Calibrating with handheld
When you select Calibrating with handheld the menu as in figure 10.1.1.1 will appear. Here you can
perform a calibration using a third party handheld. Now perform the following instructions:
1. Take a sample from the drain tap under the buffer jar and measure this with the handheld.
Refer to the handheld’s instructions here.
2. Compare the value of Current with the measurement of the handheld.
3. If there is a big difference between the current and metered values, press enter ( ).
4. You now get to see the Adjust Value screen where you must enter the correct metered value
at Set
5. Press the tick () now.
6. The measurement has been calibrated.
Start calibrating the measurement only after at least one measurement has been
performed. Otherwise this could cause a wrong calibration.
Figure 10.1.1.1.
!
Hand calibration
Current : 69 ppm
Metered : 65 ppm
Press (V)to save

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10.1.2 Calibration with fluids
Calibrating using fluids guarantees a more dependable calibration then when using a handheld. The
system lets you first perform a zero point measurement, and after that a measurement using a
control fluid of your choice. The measurement will then be calibrated at 2 points.
To calibrate with fluids, select
calibrating with fluids, the menu as in figure 10.1.2.1 will appear.
Figure 10.1.2.1
Follow the following steps to calibrate with fluids:
1. Make sure you have the correct control fluids and tools within reach. Here we will use a
control fluid of 52 ppm.
2. Select the line Cal at … ppm and press enter . Fill ( ) in the value of your control fluid in
ppm (particles per million), and confirm with the tick ().
3. Now select Begin 0 ppm calibration and press enter ( ). The menu of figure 10.1.2.2 now
appears.
Figure 10.1.2.2.
4. When you scroll down you have free use of the valves. Just select and press enter ( ). Use
the supply valve to fill the cell with water.
5. Now select Remeasure and press enter ( ). The actual value now needs to show between
980 and 1015 millivolt (mV).
Fluids calibration
Current : 50 ppm
Cal at : 52 ppm
Begin 0 ppm
calib
>
Calibration at 0 ppm
Expect : 980-1015 mV
Actual : 964 mV
Begin 52 ppm calib >
Supply valve >
Drain valve >
Color valve >
Remeasure >