SSV Works RZ4-2KRC User manual

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RZ4-2KRC
SSV WORKS, 201 N. Rice Ave Unit A, Oxnard, CA 93030
www.SSVworlls.com I Phone: [phone] I Fax: [phone] Polaris RZR XP Turbo S 2-Speaker Kit
WARRANTY INFORMATION:
All SSV Works enclosures are covered by alimited lifetime warranty against defects In
material or workmanship. All SSVWorks Electronics are covered by alimited 1 year warranty
against defects In material or workmanship. All Kicker Speakers are covered by alimited 1
year warranty against defects in material or workmanship. All Kicker Amplifiers are covered by
alimited 2 year warranty against defects in material or workmanship. Labor for replacement
of defective components is not covered. Contact SSV Works for further warranty Information.
TOOLS NEEDED FOR INSTALLATION
Please read and understand these
instructions completely before
installation to avoid possible injury, or
damage to the accessory orvehicle.
- T30 & T40 Torx Socket - 4mm & 5mm Allen Wrench - Drill with 13/64", 1/8", 1/4" -Wire Crimpers - Scribe or Marker
- 10mm and 5.5mm Socket
& Rachet or Wrench
PARTS LIST IMAGES
1. Amp PowerWire
5. Amp Tray Base Bracket
9. Fuse Holder with 40A Fuse
- #2 & #3 Phillips Screwdriver
& 1/2" Drill bits -
Wire Strippers -Utility Knife
- Panel removal tool
2. Front B-H1149 Speaker Wire
6. M6 x 1.0 Screws and
Washersx2
10. BatteryTenninal Cable
3. Rear B-H1151 Speaker
Expansion
Triangular
end
7. Self-TappingScrewx 1
4. Amp Tray with pre-loaded
Kicker Amplifier
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8. Zip Ties X5
1

PANELS AND DASH DISASSEMBLY
A. Remove driver seat by releasing the handle behind each seat,
push forward slightly while lifting up
B. Disconect the negative battery cable from the battery.
C. Remove all of the center console push pins and T-30 Tone screws. For 4-seat models, disconnect the harness attached to the 12v accessory socket
D. Remove hood by tu ming locking pins and lifting up. E. Unscrew the (4) T40 tone screws (showing driver side only in image)
and extract the (2) push pins from the dash. From inside the machine,
pull dash towards you to unclip. Once unclipped remove the dash.
2
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RUNNING WIRING AND CABLES
F. Unwrap the tape and pull the rubber wire grommet out of the firewall.
D. Feed the connector end of the Amp power wire through the center console to the other side of the firewall (G1) . Then feed the power wire through the grommet
hole (G2) and through the rubber grommet with the rest of the vehicle's wiring and cables (G3). Do the same for the B-H1151 rear speaker harness. The
purpose of this harness is to add rear speakers- sold separately.
H. Route the front speaker wire through the opening where the firewall and roll cage bar meet on both the driver and passenger side. Leave these wires loose
until the front speaker pods are to be installed.
3

AMP TRAY INSTALLATION
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A. Remove the (2) 10mm bolts circled in pink
C. Remove the (2) 10mm bolts circled in pink
E. Secure the amp tray by using the two (2) factory bolts at the top,
and two (2) M6 bolts at the bottom mounting locations .
B. Place the amp tray base bracket at the location of the (2) removed
factory 10mm bolts. Re-fasten the bolts through both the amp tray
base bracket and factory plate to secure to the chassis.
D. Place the amp tray into the mounting location by lining up the amp
plate screw holes to the factory holes on the chassis.
F. Using a scribe or punch , mark the location of the needed pilot hole
on the passenger side of the tray .
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4

AMP TRAY INSTALLATION
G. With the correct location marked, uninstall the amp tray and use a
13/64"drill bit to drill your pilot hole.
With your pilot hole drilled, reinstall the amp tray. Use the self-
tapping screw in the drilled hole location.
H. Connect the amplifier "Front Input" to the Ride Command "Audio
Amp 1" factory harness. Connect the amplifier "Rear Input" for rear
speakers to "Audio Amp 2" factory harness.
5

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SSVW0RKS, 201 N. Rice Ave Unit A, Oxnard, CA 93030
www.SSVworks.com I Phone: [phone] I Fax: [phone]
WARRANTY INFORMATION:
All SSV Works enclosures are covered by a limited lifetime warranty against defects In
material or workmanship. All SSVWorks Bectronlcs are covered by a limited 1 year warranty
against defects In material or workmanship. All Kicker Speakers are covered by alimited 1
year warranty against defects In material or workmanship. All Kicker Amplifiers are covered by
alimited 2 year warranty against defects In material or workmanship. Labor for replacement
of defective components Is not covered. Contact SSV Works for further warranty Information.
TOOLS NEEDED FOR INSTALLATION
-Wire Crimpers
-Wire Strippers
- T-30 Tone Driver
-Drill with 1/8", 1/4" and
1/2" Drill bit
PARTS LIST IMAGES
1. RZ3-F65K Enclosures
(1 pair)
- #2 Phillips Screwdriver
- Scribe or Marker
-Utility Knife
2. M6 x 16mm Screws x6
3. M6 Washers x6
4. Driver Side Inside Template
5. Driver Side Outside Template
6. Passenger Side Inside
Template
Polaris RZR XP Turbo S
Kicker 6.5" Speaker
Front Kick Panels
Please read and understand these
instructions completely before
installation to avoid possible injury, or
damage to the accessory or vehicle.
7. Passenger Side
Outside Template
7

A. Using the utility knife or another cutting tool cut off the two
plastic factory nubs in the foot well, cut these as smooth as
you can to the panel.
NOTE: If pod does not come pre-installed with speaker, do not use provided paper templates. Use the pod mounting holes as your drill template.
Hold the pod in position and mark the drill holes through the empty pod using a scribe tool. All pilot holes will be drilled from the inside footwell.
B. Cut out the INSIDE template (Driver /Passenger) along the cut line. Position the template on the Inside footwell making sure to
square up the template along the factory panel as shown in image B1 and B2. Using a scribing tool, mark the center of the 2 drill
points illustrated on the template as shown In B3 and B4.
8

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C. Drill apilot hole at the places just marked with a 1/8" drill bit Then follow up by using a 1/ 4" drill bit In the lower pilot hole (for
mounting the pod) and a 1/2" drill bit In the upper pilot hole (for speaker cable).
D. Cut out the OUTSIDE template (Driver/Passenger, along the cut line. Position the template on the outside footwell. Make sure the
bottom of the template lines up along the bottom edge and tab of the factory panel as shown in figure D1-D3. Using a scribing tool,
mark the center of the 2drill points illustrated on the template as shown in D4 and D5. When marking these holes, make sure the
template is flush against the factory panel.
9

E. Drill apilot hole at the places just marked with a1/8" drill bit. Then follow up by using a 1/ 4" drill bit for both pilot holes (for mounting the pod).
F. Route the speaker cable attached to the pod through the inside
footwell 1/2" hole made in Step D.
G. Position the speaker pod in place and line up with drilled
mounting holes
H. With the provided M6 screws and washers, loosely mount the pod through the 3 holes previously drilled. Once all screws have been
inserted into the pod, hand tighten all 3 screws.
I. Connect the B-H 1149 cable to the speaker pods and zip tie all
cables to the frame
J. Connect the speaker harness to the amplifier
10

RZ3-F65
2017 Polaris RZR Kick Pod, Cut Template
Driver Outside Template
I
- ~ 1 Drill Point
' '
Cut along parimeter
11

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SSV WORKS , 201 N. Rice Ave Unit A, Oxnard , CA 93030
www.SSVworks . com I Phone : [phone] I Fax: [phone]
WARRANTY INFORMATION:
All SSV Works enclosures are covered by alimited lifetime warranty against defects in
material or workmanship . All SSVWorks Electronics are covered by alimited 1 year warranty
against defects in material or workmanship. All Kicker Speakers are covered by alimited 1
year warranty against defects in material or workmanship. All Kicker Amplifiers are covered by
alimited 2 year warranty against defects in material or workmanship. Labor for replacement
of defective components is not covered. Contact SSV Works for further warranty information .
TOOLS NEEDED FOR INSTALLATION
RZ4-2KRC
Polaris RZR XP Turbo S 2-Speaker Kit
A Please read and understand these
instructions completely before
installation to avoid possible injury, or
damage to the accessory orvehicle.
- T30 & T40 Tone Socket - 4mm & 5mm Allen Wrench - Drill with 13/64 ", 1/8 ", 1/4 " -Wire Crimpers
- Seri be or Marker
- 10mm and 5. 5mm Socket
& Rachet or Wrench
PARTS LIST IMAGES
1. Amp Power Wire
5. Amp Tray Base Bracket
9. Fuse Holder with 40A Fuse
- #2 & #3 Phillips Screwdriver
& 1/2 " Drill bits -
Wire Strippers -Utility Knife
- Panel removal tool
2. Front B-H 1149 Speaker Wire
6. MS x 1.0 Screws and
Washersx2
10. Battery Terminal Cable
3. Rear B-H1151 Speaker
Expansion
Triangular
end
7. Self-Tapping Screw x1
4. Amp Tray with pre-loaded
Kicker Amplifier
8. Zip Ties x5
1

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2017 Polaris RZR Kick Pod, Cut Template
Passenger Inside Template
Cut along parimeter
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n om
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2017 Polaris RZR Kick Pod, Cut Template
Passenger Outside Template
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Drill Point 1
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Drill Point
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Cut along parimeter
15

Drill Point
2017 Polaris RZR Kick Pod, Cut Template
Driver Inside Template
Cut along parimeter
I
- ~ 1 Drill Point
' '

CONNECTING POWER & GROUND CABLE TO BATTERY
Break
off tab
..
Power
Wire
Battery
Terminal
Cable
A1. Remove the bottom cover of the fuse holder A2. Extract both fuse holder screws.
A3. Attach both the Power Wire and Battery
Terminal Cable to the fuse holder. Reattach
the bottom cover.
by extracting the 2 screws. Break off the right
and left side tabs on the bottom cover.
B. Unscrew the factory nut on the negative battery terminal. Install
the 2 ground cables to the screw on the ground battery terminal.
Re-install the factory nut
D. Remove the top of the fuse holder and extract the 2 screws. Insert the
40A fuse, screw the 2 screws back in and reattach the fuse holder top.
■
C. Unscrew the factory nut on the positive battery terminal . Install the 2
power cables to the screw on the postive battery terminal. Re-install
the factory nut
E. Zip tie all of the electrical cabling (factory and audio) along the center
column away from the drive shaft
THIS CONCLUDES THE INSTALLATION PROCESS. REPLACE THE FACTORY PANELS AND SEATS.
QUESTIONS? PLEASE CONTACT SSV WORKS AT 818-991-1778 OR EMAIL [email protected]
19

LOOKING FOR MORE SOUND?
TRY SSVWORKS CAGE MOUNT 6.5" SPEAKER PODS!
SSV Works custom molded Cage Mount Pods are designed for 6.5" speakers and can be used
when you need more sound in your Side by Side. Unlike wakeboard towers, these mini pods are
designed to provide sound to the passengers without blocking visibility. They are 100% fiberglass
for the best sound quality and bass response. They are finished in a black texture coat to match
factory interior textures and can be custom painted to match your color scheme. - Includes the
versatility of Axia Alloys patented clamping system and stainless mounting hardware. Even
better, they can be loaded with either Kicker or SSV Works powersports 6.5" speakers.
Call 818-991-1778 to order yours today!
Part Number US2-C65-K
Cl 2018 SSVWorks, Oxnard, CA 93030 RZ4-2KRC Rev. A 8-2-18
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