stayer PR10EK User manual

www.grupostayer.com
ES Manual de instrucciones
Área Empresarial Andalucía - Sector 1
C/ Sierra de Cazorla, 7
28320 - Pinto (Madrid) SPAIN
Email: [e-mail]
Email: [e-mail]
PR10EK
PR12E
IT
GB
FR
P
Istruzioni d’uso
Operating instructions
Instructions d´emploi
Manual de instruções
Instrukcja obsługi
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Figura 1
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Figura 1

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Figura 23 Figura 24Figura 22Figura 21
Figura 18 Figura 19 Figura 20
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6.1.
PR10EK PR12E
W 1.800 2.000
min-1 8.000- 30.000 10.000 - 23.000
mm 0-60 0-45
mm Ø6-6.35-8-10-12-12.7 Ø6-6.3-8-12-12.7
Kg 4 7.1

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This machine is designed for cutting di󰀨erent wooden
proles as, for example, decoration in one rail for grooves,
windows, wooden frames, etc. There is a large variety of
cutters for achieving di󰀨erent proles.
This manual is consistent with the date of manufacture of
your machine, you will nd information on the technical
data of the machine acquired manual check for updates of
our machines on the website: www.grupostayer.com
1. Contents Page
2. Specic safety instructions...........................15
3. Instructions for use........................................15
3.1 Placement tool .................................................... 15
3.2 Assembly............................................................. 15
3.3 Ilustrated description........................................... 16
4. Operating instructions...................................17
4.1 Placement and testing ........................................ 17
4.2.Tuning operations ............................................... 17
4.3.General Instructions use..................................... 17
5. Maintenance and service instructions ......... 18
5.1 Repair service..................................................... 18
5.2 Disposal and recycling........................................ 18
5.3 Warranty ............................................................. 18
6. Regulations.....................................................18
6.1 Technical Data .................................................... 18
6.2 EU declaration of conformity............................... 19
2. Specic safety instructions
Do only hold the electrical tool by its isolated grips,
as the milling cutter might come to damage the
power cable. Contact with conductors under tension may
make the metallic portions of the electrical tool cause an
electrical shock to you.
Hold and secure the work piece rmly to a stable base
by means of claws or something similar. If you only
hold the work piece with your hand or press it against your
body, fastening is insecure and you may come to lose
control.
The tool’s admissible revolutions must be at least
the same as the maximum revolutions stated on the
electrical tool. Those accessories rotating at higher than
the admissible revolutions may come to break.
Milling cutters and other tools used must t perfectly
in the tool holder (claw) of your electrical tool. As tools
that do not correctly t in the tool holder of the electrical
tool rotate out of center, they generate excessive vibrations
and may make you lose control over the apparatus.
Only bring the electrical tool near to the work piece
when in operation. Otherwise it may succeed that the
apparatus may recoil abruptly when the tool gets hooked
in the work piece.
Keep your hands away from the cutting area and from
the milling cutter. Hold the additional grip with your other
hand. When holding the milling cutter with both hands
they cannot get harmed by the milling cutter.
Never cut on metallic objects, nails or screws. This
may damage the milling cutter and cause excessive
vibrations.
Use adequate exploring apparatus to detect possible
water and pipes or hidden electrical cables, or refer
to your local company that supplies you with energy.
Contact with electrical cables may electrocute you or
cause re. When damaging gas pipes, this may give rise
to an explosion. Perforating a water pipe may result in
material damages or cause electrocution.
Do not use damaged or spoiled milling cutters.
Damaged or spoiled milling cutters increase friction, may
get hooked and cause unbalance.
Work on a rm base holding the electrical tool with
both hands. It is safer to guide the electrical tool with both
hands.
Wait until the electrical tool has stopped before
depositing it. The tool may get hooked and make you
lose control over the electrical tool. The connector
plug must only be connected to a socket having the same
technical features as the plug at hand.
3. Instructions for use
3.1 Placement tool
For your safety, make sure that you work at a clean, stable
and clear place.
There is a large variety of cutters for achieving di󰀨erent
proles. Some cutters are excessively large to allow
extraction of dust for tting. In those cases it is especially
important to use protecting masks as breathing the dusts
may cause respiratory diseases.
3.2 Assembly
Before any handling of the electric tool,
unplug the plug from the power socket.
Read, understand and apply the manual
provided. Take the machine out of the box
together with its accessories. See the list of
components to obtain information on the accessories
and parts of the machine.
PR10E
EXTRACTING THE CUTTERS (PR10E)
The machine is supplied with 6 tongs and 6 strawberries.
Press and hold the lock button on the axis “X” to stop the
spindle.
While pressing the lock button “X” axis loosen the collet nut
“V” (one piece) by turning counterclockwise to clockwise,
using the key “Q” (supplied).

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INSTALLING MILLING CUTTERS (PR10E)
Remove the collet nut “V”. Insert cutter into collet nut “V”.
Tighten the nut assembly of the “V” clamp pressing
and holding the lock button “X” axis, after tightening the
collet nut “V” by hand and then secure using the key “Q”
(supplied).
WARNING: (PR10E): make sure the collet nut “V” is
seated properly before starting work.
PR12E
INSTALLING MILLING CUTTERS (PR12E)
Warning: It is recommended to use protective gloves
when mounting or replacing the tool.
- Loosen the fastening claw nut “V” by rotating it counter-
clockwise.
- Insert the milling cutter into the fastening claw nut “V”
and thereafter into the milling cutter’s rod.
- Tighten the fastening claw nut “V” with the (large) at
wrench “Q” by rotating it clockwise; hold the rod with
the smaller at wrench.
WARNING: Never tighten the fasting nut of the
claw without a milling cutter being housed therein.
Otherwise, the claw may become deteriorated.
EXTRACTING THE CUTTERS (PR12E)
Take into account the instructions for “installing the
cutters”.
Loosen nut “Q” counterclockwise using wrench “V”. With
nut “V” loosened, withdraw the milling cutter. If the milling
cutter does not drop out by its own weight, smoothly knock
on the nut to release the milling cutter. Always clean the
claw, the thread of the axle and thread of the axle of the
nut.
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PARALLEL GUIDE (g.3-4)
Position the parallel guide “A” and its guide rods.
The parallel guide is to be secured to the rods by the two
locking nuts “R”.
ROUTER BASE OF THE MACHINE
Router base “O” is connected to the cutter and allows the
machine to follow a special cutting prole.
All the cutters must be tted in the guiding platform slot,
whose diameter limits that of the cutter to use.
When using the cutter on delicate surfaces
as decorations or nishes, remind covering
the decorative surfaces or those of the cutter
base well with adhesive tape or another
protection means.
STRAIGHT GUIDE - PR12E (Fig. 18)
1. Straight guide.
2. Precision adjustment screw.
3 and 4. Guide fastening wing nut.
5. Guide carrier.
The straight guide is useful for making straight cuts when
making bevels or grooves (PR10E-PR12E).
Place the guide for straight cuts onto the guide fastener
with the fastening screw (3). Insert the fastener of the
guide into the openings of the base of the tool and tighten
the fastening wing nut (4). To adjust the distance between
the milling cutter and the guide for straight cuts, loosen
fastening screw (3) and rotate the precision adjustment
screw (1.5 mm or 1/16’’ per each turn). At the desired
distance, tighten fastening screw (3) to fasten the guide
for straight cuts in its place (PR12E).
By using the convenient holes of the guide to screw
extra wooden pieces, one may make a straight guide
that is wider, of desired dimensions (PR10E-PR12E).
(Figs. 19-20).
1. Straight guide.
2. More than 15 mm (5/8’’).
3. Wood.
When using a milling cutter having a large diameter, place
wooden pieces having a thickness of more than 15 mm
on the straight guide, to avoid the milling cutter striking
the straight guide.
When cutting, move the tool with the straight guide at level
with the side of the work piece.
If the distance between the side of the work piece and the
cutting position is too wide for the guide for straight cuts,
or if the side of the work piece is not straight, the guide
for straight cuts may not be used. In this case, fasten the
straight board to the work piece with the clamp, and use it
as a guide against the base of the router. Feed the tool in
direction of the arrow.
CUT-OUT GUIDE - PR12E (gs. 22 and 23)
1. Straight guide.
2. Adjustment screw.
3. Fastening wing nut.
4. Fastening wing nut.
5. Guide carrier.
6. Upper fastening screw.
With the cut-out guide it is easy to male cut-outs, curved
cuts in sheets for furniture and other cuts of similar kinds.
The guide roller follows the curves and guarantees a ne
cut. (PR12E).
Place the cut-out guide on the guide fastener with the
fastening screw (3). Insert the guide fastener into the
openings of the base of the tool and tighten the fastening
screw (6). To adjust the distance between the drill bit and
the cut-out guide, loosen fastening screw (3) and rotate
the precision adjustment screw (1.5 mm or 1/16’’ per
each turn). When adjusting the guide roller upwards or
downwards, loosen fastening screw (4) (PR12E).
After adjusting, tighten the fastening screws rmly (PR12E).
7. Tip.
8. Guide roller.
9. Work piece.

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When cutting, move the tool moving the guide roller along
the side of the work piece (PR12E) (Fig. 24).
3.3 Ilustrated description
A. Parallel guide set.
B. Variable speed adjustment.
C. Locking guide.
D. Adjustment of head’s upper position.
E. Brush cover (PR12E).
F. Guide roller.
G. Depth scale
H. Depth stop.
I. Depth stopper turret.
J. Carbon brushes (PR12E).
K. Depth-scale locking knurled screw.
L. Depth-scale adjustment knob.
M. Safety switch control element.
N. Immersion block lever.
O. Inner guide.
P. Useful for cutting holes.
Q. Flat wrench.
R. Locking control of the parallel guide.
S. Machine base.
T. Locking button.
U. Locker inner guide “O” (PR12E).
V. Clamp nut.
W. Take aspiration (PR10E).
X. Spindle lock button “V” (PR10E).
4. Operating instructions
4.1 Placement and testing
STARTING
Hold the cutter rmly with both hands at the grips.
1. Push button “M” to start.
2. For continuing work, lock button “M” by pushing button
“T”.
3. To stop and unlock the machine, push “M”.
4. Wait for the machine achieving full speed before any
works.
5. To stop, simply release button “M” (g. 5).
CARBON BRUSH REPLACEMENT (PR12E) (g. 17)
- Replace carbon brushes “J” when the machine does
not work, works irregularly or after many sparks.
- Carbon brushes “J” with less than 5 mm must be
replaced.
- Do always replace both carbon brushes at the same
time.
- Rotate covers “E” using a screw driver (black-
coloredcovers which can be found beside the tool).
- Take out the worn-out carbon brushes “J” and clean
the compartments using compressed air.
- Position the new carbon brushes in the reverse order.
- Put covers “E” by turning smoothly.
- After having placed the new brushes “J”, let the tool run
for some minutes to allow the brushes to adjust.
4.2.Tuning operations
VARIABLE SPEED (g. 6)
Located at the right upper portion of the machine (PR12E)
or handle (PR10E) there is the variable speed button “B”.
To increase or reduce the speed “B”, it is only necessary
to rotate the knob. The smaller the cutter is, the higher
is the speed and viceversa. Acutter rotating to fast or
advancing to slowly may burn the work piece entailing the
hazard of re.
DEPTH ADJUSTMENT (g. 7)
This machine is equipped with a depth stop “H” and a
depth scale “G” allowing a quick selection of the depth.
The magnier at the register line can also be slid upwards
or downwards to facilitate adjustment and lecture of the
depth scale.
The depth stop “H” and the scale “G” can be moved
upwards and downwards by rotating “L” the knurled
adjustment screw “K” clockwise or counterclockwise to
set the position of the cutter regarding the work piece or
the required cutting depth, relative to the depth scale “G”
by using the locking button “K” to lock the distance.
FINE ADJUSTMENT (g. 7-8).
When the approximate depth has been set and locked,
a ner adjustment may be carried out by using micro
adjustment knob “D”. An additional adjustment (depth of
penetration) may be achieved by means of the knurled
screw at the bottom of the depth scale, stop “H”.
4.3 General instructions for use
In accordance with the di󰀨erent applications, there is a
great variety of milling cutters of very di󰀨erent realizations
and qualities.
High yield quick cutting steel milling cutters are suitable
to work on soft materials as for example soft wood and
plastic.
Milling cutters with hard metal blades are especially
suitable to work on hard and abrasive materials as for
example hard wood and aluminum.
WARNING: Do use clean milling cutters and in a perfect
condition.
CUTTING IN MULTIPLE RUNS
This machine is equipped with a turret “I” mechanism
establishing the maximum cutting depth by means of
seven stages. Each step of the turret is approximately to 3
mm cutting depth. Adjust the desired depth with the turret
depth scale starting from its minimum stop.(g.10).
This depth is set in a maximum of seven steps. Rotate the
turret “I” so that the highest conguration is aligned with the
depth “H” stop screw and complete the rst step. Rotate
the turret “I” to beside the most suitable cutting depth and
complete the following step. Repeat this procedure until
the required depth has been achieved.
USING THE PARALLEL GUIDE
Parallel guide “A” may be used to make a cut at a distance
that is parallel to the edge of the work piece.

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Slide the parallel guide “A” to the desired cutting distance.
By positioning the guide bars at the bottom of the cutter,
and secure with the xing knob “R”.
To carry out the operation, rmly hold the stop of the
parallel guide “A” at the edge of the work piece.
USING THE HOLE-CUTTING ATTACHMENT (only PR12E)
To use the hole-center cutting accessory, rst remove the
guide mechanism and only one of the rods which support it.
Place center-cutting accessory “P” on the rod which remains
installed at the machine (gs. 11-12). Carry out the circular
cut taking into account the radius of the (g. 11).
USE OF THE GUIDE PLATFORM (g.2-13)
The guide platform “O” is used for making a pre-cut or a
cut using a template; place the template “O” with its central
bushing protruding from its bottom. Latch the template by
pulling locker “U”.
The guide platform is ready to continue to reproduce the
prole silhouette template.
1. Place the machine backwards as indicated in g.13,
remove the screws.
2. Insert platform at the base of the machine and secure
the screws.
TEMPLATE SIZE
The size of the template will be determined by the size of
the cutter to be used. Take into account the indications in
gures 14-15 when calculating the overlap distances.
CUTTING DIRECTION
To avoid vibrations in the cutter and to obtain a better
result, cuts must be made counterclockwise at the time of
outer cuts and clockwise at the time of inner cuts (g. 16).
5. Maintenance and service instructions
1. Always disconnect the tool before carrying out any
inspection or cleaning. Never use water or other liquids
to clean the tool. Clean the tool with a cloth or brush.
2. Replace used, worn-out cutters.
3. The tool’s cooling vents must be cleaned from time to
time to avoid excessive heating-up of the motor.
4. Always check that the components of the tool are
mounted solidly.
5. The casing must always be without any indication of
cracks or any other damages.
6. Always check that the cable is in a perfect condition.
5.1 Repair service
The technical service will advise you regarding your
inquiries on repairing and servicing your product as well
as on spare parts.
Our team of technical advisors will be pleased to guide
you in respect of acquiring, applying and adjusting the
products and accessories.
Stayer Ibérica S.A.
Área Empresarial de Andalucía - Sector 1
Calle Sierra de Cazorla nº7
CP: 28320 Pinto (Madrid) Spain.
5.2 Disposal and recycling
The machine, accessories and packaging should be
sorted for environmental-friendly recycling.
OnlyforEC countries:
Do not dispose of power tools into household waste!
According the European Guideline 2002/96/
EC for Waste Electrical and Electronic
Equipment and its implementation into national
right,power tools that are no longer usable
must be collected separately and disposed of
in an environmentally correct manner.
Subject to change wlthout notlce.
5.3 Warranty
Warranty card
lncluded in the documentation that accompanies this
equipment, you should nd the warranty card. You should
ll out the card completely and retum to vendar with a copy
of purchasing receipt or invoice and you should receive a
receipt.
Note: lf you cannot nd the warranty card within
the documentation,youmust ask for it through your
supplier.
The warranty is limited only to manufacturing defects and
expire if pieces have been removed or manipulated or
repaired otherthan themanufacturer.
6. Regulations
6.1 Technical Data
= Power
= Load speed
= Cutting depth
= Clamp size
= Weight
The values givenarevalid for nominalvoltages [U]230/240
V-50/60 Hz - 110/120 V - 60Hz. For lower voltage and
models for specic countries, these values can vary.

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NoiseNibration lnformation
Noise determined according to EN 60745 (Plywood).
The typical sound pressure level of appliance determined
with a lter A product are: Sound pressure level 89 dB(A);
sound power level 100 dB(A). Tolerance K=3 dB.
Use protection!
Total vibration values (vector sum of three directions)
determined according to EN 60745: Sanding drywal
a=5,5 m/s2, K= 2,5 m/s2.
The vibration emission level given in this information sheet
has been measured in accordance with a standardised
test given in EN 60745 and may be used to compare
one tool with another. lt may be used for a preliminary
assessment of exposure.
The declared vibration emission level represents the
main applications of the tool. However if the tool is used
for di󰀨erent applications,with di󰀨erent accessories or
poorly maintained, the vibration emission may di󰀨er.
This may signicantly increase the exposure leveloverthe
totalworking period.
An estimation of the levelof exposure to vibration should
also take into account the times when the tool is switched
o󰀨 or when it is running but not actually doing the job. This
may signicantly reduce theexposure level over the total
working period.
ldentify additional safety measures to protect the operator
from the e󰀨ects of vibration such as: maintain the tool
and the accessories,keepthe hands warm, organisation of
work pattems.
6.2 EU Declaration of conformity
The undersigned: STAYER IBERICA, S.A.
With address at:
Calle Sierra de Cazorla, 7
Área Empresarial Andalucía - Sector 1
28320 PINTO (MADRID)
Tel.:[phone] Fax:[phone]
CERTIFIES
That the machine:
Type: ROUTER
Models: PR10EK, PR12E
We declare under our own responsibility that the product
as describe und “Technical data” is in conformity with the
following standards or standardized documents: UNE EN
60745-2-17:2011 in accordance with the provisions in
Directives 2004/108/CE, 2006/42/CE, 2006/95/CE.
Ramiro de la fuente
Managing Director
January, 2017

www.grupostayer.com
Área Empresarial Andalucía - Sector 1
C/ Sierra de Cazorla, 7
28320 - Pinto (Madrid) SPAIN
Email: [e-mail]
Email: [e-mail]