
Stellar®108-12-20/36 Shuttle Owner’s Manual | Page iii
Table of Contents
Serial Tag Location ..................................................................................................................................................ii
Introduction.............................................................................................................................................................iv
Hooklift Nomenclature........................................................................................................................................... v
Chapter 1 - Specifications.......................................................................................................................................... 1
Model 108-12-20/36 Shuttle Specifications.......................................................................................................... 1
Acceptable Subframe Dimensions - Model 108-12-20/36................................................................................. 2
Chapter 2 - Installation ............................................................................................................................................... 3
General Installation ................................................................................................................................................ 3
Installer Notice ..................................................................................................................................................... 3
Torque Data Chart .............................................................................................................................................. 4
Installation Note................................................................................................................................................... 5
Step 1: Set the hooklift onto the truck frame. ..................................................................................................... 5
Step 2: Bolt tie-down castings to mounting plates. ............................................................................................ 6
Step 3: Drill mounting holes into frame rail........................................................................................................... 7
Step 4: Bolt tie-down castings to truck frame. .................................................................................................... 7
Step 5: Install bumper............................................................................................................................................. 8
Step 6: Install tarper tower (If applicable). .......................................................................................................... 8
Step 7: Install hydraulic reservoir and valve bank. ............................................................................................. 8
Reservoir Assembly (Cable Controls) - PN 87078............................................................................................. 9
Reservoir Assembly (Air Controls) - PN 87081 ................................................................................................. 10
Reservoir Subassembly - PN 86117................................................................................................................... 11
Valve Bank Parts Drawing.................................................................................................................................... 12
Step 8: Install PTO and pump. ............................................................................................................................. 13
Face Seal/O-Ring Size Chart ............................................................................................................................... 14
Step 9: Route hydraulic hoses. ............................................................................................................................ 14
Hose Kit - PN 81916 ............................................................................................................................................ 15
Power Beyond VDM8 Valve ............................................................................................................................. 16
Step 10: Route Electrical Components .............................................................................................................. 17
Step 11: Install cab and PTO controls................................................................................................................. 18
Cable Controls................................................................................................................................................... 18
Air Controls ......................................................................................................................................................... 19
Step 12: Install Hoist Up Alarm - PN 83115 .......................................................................................................... 20
Step 13: Install mud flaps and fenders. .............................................................................................................. 21
Steel Fender Assembly - PN 46299................................................................................................................... 21
Step 14A: Apply Hooklift Assembly Decals ........................................................................................................ 22
Step 14B: Apply Chassis Decals .......................................................................................................................... 23
Step 15: Fill reservoir and activate hydraulic flow............................................................................................. 24
Step 16: Operate hooklift..................................................................................................................................... 24
Chapter 3 - Assembly Drawings .............................................................................................................................. 25
Base Assembly - PN 81887 ................................................................................................................................... 25
Dump Assembly - PN 81886................................................................................................................................. 26
Secondary Assembly - PN 25729......................................................................................................................... 27
Tilt Assembly - PN 84609 ....................................................................................................................................... 28
Main Cylinder - PN 25734..................................................................................................................................... 29
Tilt Cylinder - PN 23460 ......................................................................................................................................... 30
Optional Tab Alarm Kit - PN 43120...................................................................................................................... 31
Optional Tab Alarm (cont.) - PN 43120 .............................................................................................................. 32
Optional Tab Alarm Wire Harness - PN 26291.................................................................................................... 33
Optional Proximity Switch Wire Harness - PN 26416 .......................................................................................... 34