Still EK-X10 User manual

Original instructions
High-level order picker
EK-X10
2101
5212 804 3001 EN - 02/2017

Table of contents
g
1 Foreword
General ............................................................ 2
EC declaration of conformity in accordance with Machinery Directive ............... 3
Safety instructions .................................................... 4
Standard design and optional equipment ................................... 4
Truck identification, Factory nameplate ..................................... 5
Product support documentation .......................................... 6
Accessories accompanying the product .................................... 6
Safe-keeping and passing on............................................ 7
Copyright and proprietary rights .......................................... 7
Operator, form of address ............................................... 7
2Safety
General safety information ............................................. 10
General safety information ............................................. 10
Non-ionising radiation ................................................ 11
Vibrations ......................................................... 11
Special safety advices for engaging loads .................................. 13
Safe handling of operating media ........................................ 14
Risk assessment .................................................... 16
Regular testing ..................................................... 16
Residual risks ...................................................... 16
Residual risks when using order pickers ................................... 17
Application area ..................................................... 17
Intended use ....................................................... 20
Narrow aisle vehicles ................................................. 21
Original parts ....................................................... 21
Directives and guidelines .............................................. 22
Driver's licence ..................................................... 22
Alterations to industrial trucks ........................................... 22
Personal protective equipment .......................................... 23
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3Overview
Safety equipment .................................................... 26
Truck description .................................................... 27
View of the truck with a low lift mast ....................................... 28
Viewofthetruckwithahighliftmast ...................................... 29
Labelling on standard trucks ............................................ 30
Labelling on special equipment .......................................... 32
Operator´s console .................................................. 33
Standard display unit ................................................. 34
Displays .......................................................... 35
LCD display unit with a keypad .......................................... 36
Displays, information ................................................. 3
7
View into the control compartment ....................................... 39
4 Operation
General commissioning ............................................... 42
Commissioning ..................................................... 42
Transporting and loading .............................................. 42
Drivebattery ....................................................... 45
Replacing the battery ................................................. 47
Daily commissioning ................................................. 49
Checklistbeforestartingwork ........................................... 49
Access to the driver's compartment ...................................... 51
Accesstothedriver'scompartment ....................................... 51
Operating devices ................................................... 52
Brakesystem ....................................................... 52
Steeringsystem ..................................................... 53
Switchingonthecontrolsystem ......................................... 55
Driving ............................................................ 56
Types of guidance ................................................... 56
Driving without automatic guidance ....................................... 58
Drivingwithguidance ................................................. 61
Pickingupaload .................................................... 64
Picking up and setting down loads ....................................... 64
Load capacity diagram ................................................ 65
Support screws ..................................................... 66
Load pick-up without automatic guidance .................................. 66
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Loadpick-upwithautomaticguidance ..................................... 68
Parking, decommissioning ............................................. 69
Parkingandleavingthetruck ........................................... 6
9
Decommissioning ................................................... 69
Emergency operation ................................................. 70
Emergency operation . . ............................................... 70
Emergency lowering valve ............................................. 73
Emergency abseil system .............................................. 75
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5 Maintenance
Securing the load support .............................................. 80
Removing the hood .................................................. 80
Fuses in general .................................................... 80
Fuses ............................................................ 81
General information about maintenance and servicing ......................... 82
Service plan ........................................................ 84
Lubricants ......................................................... 89
Battery maintenance ................................................. 90
6 Technical data
Technical data ...................................................... 92
Driving speeds ...................................................... 93
7 Special equipment
Inductive guidance (IZF) ............................................... 96
Personal protection system (MPSE) ...................................... 98
Pedestrian operation ................................................. 99
Two-person cab .....................................................101
Electronic access control ..............................................102
Working platforms ...................................................103
Trucks for use in cold storage ...........................................103
Load-side operating panel .............................................104
Battery on roller tracks ................................................106
Acoustic warning signal ...............................................108
Leaning cushion ....................................................108
Tilt barrier .........................................................109
IV 5212 804 3001 EN - 02/2017

1
Foreword

1Foreword
General
General
Our industrial trucks comply with applicable
European regulations. Any other applicable
country-specific regulations or operating
conditions for the use of industrial trucks must
also be observed.
The aim of this manual is to inform you about
how to safely handle your industrial truck
and how to keep it operational. It is therefore
essential that operators, operating personnel
and maintenance personnel familiarise
themselves with, understand and adhere to
the contents of this manual. The operability,
performance and service life of the vehicle are
dependent on:
•Properuse
• A daily inspection by the operator and
• Regular, appropriate maintenance work
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Foreword 1
EC declaration of conformity in accordance with Machinery Directive
EC declaration of conformity in accordance with Machinery Di-
rective
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck according to these operating instructions
Model according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL GmbH
.
5212 804 3001 EN - 02/2017 3

1Foreword
Safety instructions
Safety instructions
Explanations of the terms used in this manual:
DANGER
There is the risk of fatality to the operator.
The procedures indicated should be complied with
in full in order to avoid this danger.
WARNING
There is a hazard that could cause major damage
to property or to the health of the operator.
The procedures indicated should be complied with
in full in order to avoid this danger.
CAUTION
There is a risk of damage to property.
The procedures indicated should be complied with
in full in order to avoid this danger.
NOTE
Special attention is drawn to procedures and
technical requirements that must particularly
be observed.
Standard design and optional equipment
These instructions describe the intended use
and the prescribed maintenance and servicing
for industrial trucks in the standard design and
for the optional equipment available at the time
of going to press.
Special versions and special equipment
(UPA)
For industrial trucks in a customer-specific
special version or with special equipment,
additional order-related documentation is
created and supplied if required.
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