Still RX70 Series User manual

Original instructions
Diesel trucks
With SCR (Selective Catalytic Reduction)
RX70-60
RX70-70
RX70-80
RX70-80/900
7341 7342 7343 7344
57348011800 EN - 11/2018

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Table of contents
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1 Foreword
Your truck .......................................................... 2
Descriptionofthetruck ................................................. 2
General ............................................................ 5
Note regarding SCR (Selective Catalytic Reduction) as exhaust gas treatment ........ 5
Useintheeventoffrost ................................................ 6
CElabelling ......................................................... 6
EC declaration of conformity in accordance with Machinery Directive ............... 7
Accessories ......................................................... 8
Labelling points ..................................................... 10
Nameplate ......................................................... 13
Production number . . . ............................................... 14
StVZO(RoadTrafficLicensingRegulations)information ....................... 14
Using the truck ...................................................... 14
Proper usage ....................................................... 14
Proper use during towing .............................................. 15
Impermissibleuse ................................................... 15
Placeofuse ........................................................ 16
Usingworkingplatforms ............................................... 17
Information about the documentation ..................................... 18
Documentationscope ................................................ 18
Supplementarydocumentation .......................................... 19
Issuedateandtopicalityoftheoperatinginstructions .......................... 20
Copyright and trademarkrights .......................................... 20
Explanation of information symbols used . . ................................ 20
Listofabbreviations .................................................. 21
Definition of directions ................................................ 23
Schematicviews .................................................... 23
Environmental considerations .......................................... 25
Packaging ......................................................... 25
Disposal of components and batteries ..................................... 25
2Safety
Definition of responsible persons ........................................ 28
Operatingcompany .................................................. 2
8
Specialist .......................................................... 28
Drivers ........................................................... 29
Basic principles for safe operation ....................................... 31
Insurance cover on company premises .................................... 31
Changes and retrofitting ............................................... 31
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Changes to the overhead guard and roof loads . . . ........................... 33
Warning regarding non-original parts ..................................... 33
Damage, defects and misuse of safetysystems .............................. 34
Tyres ............................................................. 34
Medicalequipment ................................................... 36
Exercise caution when handlinggasspringsandaccumulators .................. 36
Lengthoftheforkarms ................................................ 37
Residual risk ....................................................... 38
Residual dangers, residual risks ......................................... 38
Specialrisksassociatedwithusingthetruckandattachments ................... 39
Overview of hazards and countermeasures ................................. 42
Danger to employees ................................................. 45
Safety tests ........................................................ 46
Regularsafetyinspectionofthetruck ..................................... 46
Checking the diesel engineemissions ..................................... 46
Particlefilter ........................................................ 47
Insulationtesting .................................................... 48
Safety regulations for handling consumables ............................... 49
Permissibleconsumables ............................................. 49
Oils .............................................................. 49
Hydraulicfluid ...................................................... 50
Batteryacid ........................................................ 51
Dieselfuel ......................................................... 52
Coolant and cooling fluid .............................................. 54
Disposalofconsumables .............................................. 54
Emissions ......................................................... 56
3Overviews
Overview .......................................................... 60
Driver's compartment ................................................. 62
Operating devices and display elements ................................... 63
Display and operatingunit ............................................. 63
Operatingdevicesforhydraulicanddrivingfunctions .......................... 64
Doublemini-lever .................................................... 65
Three-way mini-lever ................................................. 66
Four-waymini-lever .................................................. 67
Joystick4Plus ...................................................... 68
Fingertip .......................................................... 69
Miniconsole ....................................................... 70
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Table of contents
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4 Operation
Testing and activities before daily use ..................................... 72
Visualinspections ................................................... 72
Climbingintoandoutofthetruck ........................................ 75
Shelvesandcupholders .............................................. 78
Adjusting the MSG 65/MSG 75 driver'sseat ................................ 78
Adjustingthearmrest ................................................. 82
Adjustingthesteeringcolumn ........................................... 83
Unlocking the emergency off switch ...................................... 84
Operating the signal horn .............................................. 84
Seatbelt .......................................................... 85
Usingthedriver'scab ................................................. 88
Checkingthebrakesystemforcorrectfunction .............................. 88
Checkingthesteeringsystemforcorrectfunction ............................ 91
Checking the emergency offfunction ..................................... 91
Zeroadjustmentoftheloadmeasurement(variant) ........................... 92
Checking the vertical lift mast position (variant) for correct function . ............... 94
Switching on and starting.............................................. 94
Switchingonthekeyswitch ............................................ 94
AccessauthorisationwithPINcode(variant) ................................ 97
Starting the engine ...................................................107
Operating the display and operating unit ...................................109
Displays ........................................................ . . 109
Adjustingthedisplays ................................................110
Symbolsinthedisplay ................................................111
Settingthedateortime ................................................116
Resetting the daily kilometres and daily operating hours .......................117
Setting the language . . ...............................................117
Softkeys for operating various equipment variants ............................118
Configuring Blue-Q efficiencymode ......................................118
Blue-Q efficiency mode ...............................................120
Functional description . ...............................................120
Switching off additional consumers .......................................121
SwitchingefficiencymodeBlue-Qonandoff ................................121
Driving ............................................................123
Safety regulations when driving .........................................123
Roadways .........................................................125
Settingthedriveprogramme ............................................127
Selecting the drive direction ............................................128
Actuatingthedrivedirectionswitch,mini-leverversion .........................129
Actuating the vertical rocker switch for the "drive direction", joystick 4Plus version . . . . 130
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Actuating the drive direction switch, fingertip version ..........................130
Actuatingthedrivedirectionswitch,mini-consoleversion ......................131
Startingtodrive .....................................................131
Starting drive mode, dual pedal version (variant) . . ...........................133
Operatingtheservicebrake ............................................136
Parkingbrake ......................................................137
Actuating the mechanical parking brake ...................................137
Steering ...........................................................139
Reducing speed when turning (Curve Speed Control) .........................140
Driving on ascending and descending gradients . . ...........................141
Reducing speed with a raised load (variant) ................................142
Automatic shut-off of the internal combustion engine (variant) ...................142
Parking ...........................................................143
Parkingthetrucksecurelyandswitchingitoff ...............................143
Wheel chock (variant) ................................................144
Lifting ............................................................145
Liftingsystemvariants ................................................145
Automatic lift cut out (variant) ...........................................145
Liftmastverticalposition(variant) ........................................146
Typesofliftmast ....................................................150
Malfunctions during liftingmode .........................................151
Hydraulicblockingfunction .............................................152
Liftingsystemoperatingdevices .........................................153
Controlling the lifting system using a double mini-lever .........................154
Controllingtheliftingsystemusingatriplemini-lever ..........................155
Controlling the lifting system using a quadruple mini-lever ......................156
Controlling the liftingsystemusingthejoystick4Plus ..........................157
Controlling the lifting system using the fingertip . . . ...........................159
Changing the fork arms ...............................................160
Fork extension (variant) ...............................................162
Operationwithreversibleforkarms(variant) ................................164
Handling loads ......................................................166
Safety regulations when handing loads ....................................166
Beforetakingupload .................................................167
Loadmeasurement(variant) ...........................................168
Picking up loads .....................................................171
Danger area .......................................................172
Transportingpallets ..................................................173
Transporting suspended loads ..........................................173
Loadpickup ...................................................... . 174
Transporting loads ...................................................178
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Settingdownloads ...................................................179
Drivingonlifts ......................................................181
Driving on loading bridges .............................................182
Particle filter system ..................................................183
Particlefilter-Function ................................................183
Particle filter - Performing parked regeneration ..............................185
Particlefilter-Displays ................................................188
Attachments .......................................................190
Fittingattachments ..................................................190
Releasingthepressurefromthehydraulicsystem ............................192
Generalinstructionsforcontrollingattachments .............................194
Controlling attachments using a double mini-lever ............................196
Controlling attachments using the double mini-lever and the 5th function ...........198
Controllingattachmentsusingatriplemini-lever .............................200
Controlling attachments usingthetriplemini-leverandthe5thfunction .............202
Controlling attachments using a quadruple mini-lever .........................204
Controlling attachments using the quadruple mini-lever and the 5th function .........206
Controlling attachmentsviathejoystick4Plus ...............................208
Controlling attachments using the joystick 4Plus and the 5th function . . . ...........209
Controlling the attachments with the fingertip ...............................210
Controlling attachments with the fingertip and 5th function ......................211
Clamp locking mechanism (variant) ......................................213
Takingupaloadusingattachments ......................................216
Auxiliary equipment ..................................................2
17
Switchingthelightingonandoff .........................................217
Switchingtheworkingspotlightforreversetravelonandoff .....................218
Switching the rotating beacon on and off . . . ................................219
Switchingthehazardwarningsystemonandoff .............................219
Switchingtheturnindicatorsonandoff ....................................220
Switching the double workingspotlightsonandoff. ...........................222
STILLSafetyLight(variant) .............................................224
Operatingthewindscreenwiper/washer ...................................225
Filling the washer system ..............................................225
FleetManager (variant) . ...............................................226
Shock recognition (variant) .............................................226
Cruise control (variant) ................................................226
12-Vsocket ...................................................... . . 230
Driverrestraintsystems(variants) .......................................231
Ceiling sensor (variant) ...............................................231
Cab ..............................................................237
Opening the cab door . . ...............................................237
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Closing the cab door .................................................238
Opening the side windows . . . ..........................................238
Closingthesidewindows ..............................................238
Operatingtheinteriorlighting ...........................................239
Operating the rear window heating .......................................240
Radio(variant) ......................................................241
Heatingsystem(variant) ..............................................241
Airconditioning(variant) ...............................................243
Push-up roof window (variant) ..........................................244
Clipboard (variant) ...................................................244
Trailer operation ....................................................245
Towedload ....................................................... . 245
Coupling pin in the counterweight ........................................246
Automatictowcoupling ...............................................248
Towingtrailers ......................................................256
Display messages ...................................................257
Displaycontent .....................................................257
Errorcodetable .....................................................258
General messages ...................................................261
Drive-specificmessages ..............................................270
Refuelling .........................................................277
Dieselfuel—Specifications ............................................277
Fillingupwithdieselfuel ...............................................280
Using the fuel hand pump ..............................................281
Topping up AdBlue ..................................................283
Cleaning ..........................................................284
Cleaning the truck ...................................................284
Cleaning the electrical system ..........................................286
Cleaning load chains .................................................286
Cleaning the windows ................................................28
7
Afterwashing .......................................................287
Procedure in emergencies .............................................288
Emergency shutdown ................................................288
Procedureiftrucktipsover .............................................289
Emergency hammer ..................................................290
Emergency lowering .................................................290
Releasing the spring-operated brake .....................................293
Disconnecting and connecting the battery ..................................295
Jump-starting ......................................................296
Towing .......................................................... . 297
VIII 57348011800 EN - 11/2018