Still RX60-16 User manual

Original instructions
Electric forklift truck
RX60-16
RX60-18
RX60-20
6311 6313 6315
170525 EN - 10/2016

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
170525 EN - 10/2016 I

Table of contents
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1 Foreword
Your truck .......................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
EC declaration of conformity in accordance with Machinery Directive ............... 3
Accessories ......................................................... 4
Information about documentation ......................................... 5
Documentationscope ................................................. 5
Issue date and topicality oftheoperatinginstructions ........................... 6
Copyrightandtrademarkrights ........................................... 6
Explanation of information symbols used . . ................................. 6
Listofabbreviations ................................................... 7
Definitionofdirections ................................................. 9
Schematicviews ..................................................... 9
Environmental considerations .......................................... 11
Packaging ......................................................... 11
Disposal of components and batteries ..................................... 11
2 Introduction
Use of truck ........................................................ 14
Proper usage ....................................................... 14
Proper use during towing .............................................. 14
Impermissibleuse ................................................... 14
Placeofuse ........................................................ 15
Parkingintemperaturesbelow-10°C ..................................... 16
Using working platforms ............................................... 16
Residual risk ....................................................... 17
Residual dangers, residual risks ......................................... 17
Special risks associatedwithusingthetruckandattachments ................... 18
Overviewofhazardsandcountermeasures ................................. 20
Danger to employees . . ............................................... 23
3Safety
Definition of responsible persons ........................................ 26
Operatingcompany .................................................. 26
Specialist .......................................................... 26
Drivers ........................................................... 27
Essentials for safe operation ........................................... 29
Insurance cover on company premises .................................... 29
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Changes and retrofitting ............................................... 29
Changes to the overhead guard and roof loads . . . ........................... 32
Warning regarding non-originalparts ..................................... 32
Damage, defects and misuse of safety systems . . . ........................... 33
Tyres ............................................................. 33
Medicalequipment ................................................... 34
Exercise caution when handling gas springs and accumulators .................. 35
Lengthoftheforkarms ................................................ 35
Safety inspections ................................................... 37
Regularsafetyinspectionofthetruck ..................................... 37
Insulationtesting .................................................... 37
Safety regulations for handling consumables ............................... 39
Permissibleconsumables ............................................. 39
Oils .............................................................. 39
Hydraulicfluid ...................................................... 40
Batteryacid ........................................................ 41
Disposalofconsumables .............................................. 42
Emissions ......................................................... 43
4Overviews
General view of truck ................................................. 48
General view of driver’s compartment ..................................... 50
Operating devices and display elements ................................... 52
Display operating unit ................................................. 52
Operatingdevicesforhydraulicandtractionfunctions ......................... 54
Multi-lever ......................................................... 55
Doublemini-lever .................................................... 56
Three-waymini-lever ................................................. 57
Four-way mini-lever .................................................. 58
Joystick4Plus ...................................................... 59
Fingertip .......................................................... 60
Miniconsole ....................................................... 61
Identification points .................................................. 62
Overview .......................................................... 62
Nameplate ......................................................... 67
Productionnumber .................................................. 68
StVZO (Road Traffic Licensing Regulations) information ....................... 68
IV 170525 EN - 10/2016

Table of contents
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5 Operation
Checks and operations prior to commissioning .............................. 70
Visualinspections ................................................... 70
Fillingthewashersystem .............................................. 72
Checking the condition of the wheels and tyres .............................. 73
Adjusting the MSG 65/MSG 75 driver’sseat ................................ 74
Adjustingthearmrest ................................................. 78
Adjustingthesteeringcolumn ........................................... 79
Start-up ........................................................... 79
Climbinginandoutofthetruck .......................................... 79
Connecting the battery male connector .................................... 81
Shelvesandcupholders .............................................. 81
Unlockingtheemergencyoffswitch ...................................... 82
Switchingonthekeyswitch ............................................ 82
Access authorisation withPINcode(variant) ................................ 85
Operating the signal horn .............................................. 95
Seatbelt .......................................................... 96
Driver’scab ........................................................ 99
Checkingthebrakesystemforcorrectfunction .............................. 99
Checkingthesteeringsystemforcorrectfunction ............................100
Checking the emergency offfunction .....................................101
Zeroadjustmentoftheloadmeasurement(variant) ...........................101
Checking the vertical lift mast position (variant) for correct function . ...............103
Driving ............................................................104
Safety regulations when driving .........................................104
Roadways .........................................................106
Setting the drive programme ............................................108
Reducing speed with a raised load (variant) ................................109
Selectingthedrivedirection ............................................110
Actuating the drive directionswitch,multiple-leverversion ......................111
Actuatingthedrivedirectionswitch,mini-leverversion .........................111
Actuating the vertical rocker switch for the "drive direction", joystick 4Plus version . . . . 112
Actuate the drive directionswitch,fingertipversion ...........................112
Actuatingthedrivedirectionswitch,mini-consoleversion ......................113
Startingdrivemode ..................................................113
Starting drive mode, dual-pedal version (variant) .............................115
Operatingtheservicebrake ............................................118
Parkingbrake .................................................... . . 119
Actuating the mechanicalparkingbrake ...................................119
Actuatetheelectricparkingbrake ........................................121
Steering ...........................................................128
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Reducing speed when turning (Curve Speed Control) .........................129
Lifting ............................................................130
Liftingsystemvariants ................................................130
Automaticliftcutout(variant) ...........................................130
Liftmastverticalposition(variant) ........................................131
Typesofliftmast ....................................................135
Malfunctionsduringliftingmode .........................................137
Liftingsystemoperatingdevices .........................................138
Hydraulic blocking function .............................................139
Multi-leverliftingsystem ...............................................141
Controlling the lifting system using a double mini-lever .........................142
Controlling the lifting systemusingatriplemini-lever ..........................143
Controlling the lifting system using a quadruple mini-lever ......................144
Controllingtheliftingsystemusingthejoystick4Plus ..........................145
Controlling the lifting systemwiththefingertipconsole .........................147
Changing the fork arms ...............................................148
Forkextension(variant) ...............................................150
Operation with reversibleforkarms(variant) ................................152
Workingwithloads ...................................................154
Safety regulations when handing loads ....................................154
Beforetakingupload .................................................15
5
Loadmeasurement(variant) ...........................................156
Picking up loads .....................................................159
Danger area .......................................................160
Transportingpallets ..................................................161
Transporting suspended loads ..........................................161
Loadpickup ...................................................... . 162
Transporting loads ...................................................166
Setting down loads ...................................................167
Driving on ascending and descending slopes ...............................169
Drivingonlifts ......................................................169
Drivingonloadingbridges .............................................171
Workingwithattach
ments .............................................172
Fittingattachments ..................................................172
Releasingthepressurefromthehydraulicsystem ............................174
General instructionsforcontrollingattachments .............................176
Controlling attachments using multi-lever operation ...........................178
Controlling attachments using multi-lever operation and the 5th function ...........179
Controlling attachments using a double mini-lever . ...........................181
Controlling attachments using the double mini-lever and the 5th function ...........183
Controllingattachmentsusingatriplemini-lever .............................185
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Controlling attachments using the three-way mini-lever and the 5th function .........187
Controlling attachments using a quadruple mini-lever .........................189
Controlling attachments usingthefour-waymini-leverandthe5thfunction ..........191
Controllingattachmentsviathejoystick4Plus ...............................193
Controlling attachments using the joystick 4Plus and the 5th function . . . ...........194
Controlling the attachments with fingertip . . ................................195
Controlling attachments with fingertip and the 5th function ......................196
Clamp locking mechanism (variant) ......................................198
Taking up a load using attachments ......................................201
Operation of additional equipment .......................................202
Switchingthelightingonandoff .........................................202
Switching the rotating beacononandoff ...................................203
Switchingthehazardwarningsystemonandoff .............................203
Switchingdirectionindicatorsonandoff ...................................204
Switching the double workingspotlightsonandoff. ...........................206
Operatingthewindscreenwiper/washer ...................................208
FleetManager (variant) . ...............................................208
Accident recorder (variant) .............................................209
Driverrestraintsystems(variants) .......................................209
Cab operation ......................................................210
Opening the cab door . . ...............................................210
Closingthecabdoor ............................................... . . 211
Openingthesidewindows ........................................... . . 211
Closing the side windows ..............................................211
Operatingtheinteriorlighting ...........................................212
Operating the rear window heating .......................................213
Radio(variant) ......................................................213
Heatingsystem(variant) ..............................................214
Push-up roof window (variant) ..........................................217
Clipboard (variant) ...................................................217
Trailer operation ....................................................218
Towedload ....................................................... . 218
Coupling pin in the counterweight ........................................219
Automatic tow coupling ...............................................221
Towingtrailers ......................................................229
Useincoldstores ....................................................23
1
Operation of the display operating unit ....................................234
Indicators .........................................................234
Adjusting the displays ................................................237
Symbolsinthedisplay ................................................237
Settingthedateortime ................................................242
170525 EN - 10/2016 VII

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Resetting the daily kilometres and daily operating hours .......................242
Setting the language .................................................243
Soft key button for operating various equipment variants .......................243
Blue-Q efficiency mode ...............................................245
Functionaldescription ................................................245
Effects on additional consumers .........................................245
SwitchingefficiencymodeBlue-Qonandoff ................................246
ConfiguringBlue-Qefficiencymode ......................................247
Display messages ...................................................249
Displaycontent .....................................................249
Errorcodetable .....................................................249
General messages ...................................................252
Drive-specificmessages ..............................................261
Operation in special operating situations ...................................264
Transport ..........................................................264
Towing .......................................................... . 267
Craneloading ......................................................269
Procedure in emergencies.............................................272
Emergency shutdown ................................................273
Procedureiftrucktipsover .............................................274
Emergency hammer ..................................................275
Emergency lowering .................................................275
Emergency operation of the electric parking brake . ...........................277
Handling the battery ..................................................2
79
Safety regulations when handling the battery ...............................279
Opening/closing the battery door ........................................283
Disconnecting the battery male connector ..................................285
Maintainingthebattery ................................................286
Checkingthebatterycondition,acidlevelandaciddensity ......................288
Checking the battery chargestatus .......................................289
Chargingthebattery ..................................................289
Equalisingchargetopreventadeepdischargeofthebattery ....................292
Changing to a differentbatterytype .......................................295
General information on battery replacement ................................295
Replacingthebatteryusingaforklifttruck ..................................296
Battery transport withcrane ............................................301
Changing the battery using lift trucks ......................................302
Battery replacement using the mechanical battery carrier ......................307
Replacing the batterywiththehydraulicbatterycarrier .........................312
VIII 170525 EN - 10/2016