Still SXD-20 User manual

Original instructions
Double pallet stacker
SXD-20
1401 1615
11648011551 EN - 09/2019

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
Copyrightandpropertyrights ............................................ 3
EC declaration of conformity............................................. 4
Identification label .................................................... 5
Rules for the operating company of industrial trucks ........................... 5
Proper usage ....................................................... 7
Description of use and climatic conditions ................................... 7
Unauthorised use ..................................................... 8
Explanation of symbols used ............................................ 8
Disposing of components and batteries ..................................... 8
2Safety
Safety regulations ................................................... 10
Safety regulations for handling consumables ............................... 11
Permissibleconsumables ............................................. 11
Oils .............................................................. 11
Hydraulicfluid ...................................................... 12
Batteryacid ........................................................ 12
Disposalofconsumables .............................................. 13
Emissions ......................................................... 14
Noiseemissionvalues ................................................ 14
Vibration characteristics for vibrations to which the body is exposed . . . ............ 14
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 15
Definition of responsible persons ........................................ 15
Operatingcompany .................................................. 15
Specialist .......................................................... 16
Drivers ........................................................... 16
Safety tests ........................................................ 17
Regular safety inspection of the truck ..................................... 17
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Table of contents
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3Overviews
Overview .......................................................... 20
Truckoverview ..................................................... 20
General view of the technical compartment ................................ 21
Control and display components ......................................... 22
Dashboardelements ................................................. 22
Electronickey(option) ................................................ 23
Display operating unit ................................................ 25
Markings .......................................................... 26
Locationofmarkings ................................................. 26
Serialnumber ...................................................... 27
4Use
Technical description ................................................. 30
List of checks prior to start-up ........................................... 32
Checks and actions prior to commissioning ................................. 33
Start-up .......................................................... 33
Checkingtheemergencyshutdown ...................................... 33
Checkingthebrakes ................................................. 34
Checkingthehorn ................................................... 35
Truck operating instructions ............................................ 36
Climbing on and off the truck ............................................ 38
Operator presence pedal .............................................. 39
Using the display-operating unit ......................................... 40
Selectionbuttons .................................................... 40
Display of the drive wheel position ....................................... 40
Operationofthedisplayunit ............................................ 41
Driving safety guidelines .............................................. 45
Driving ............................................................ 46
Definitionofdirections ................................................ 46
Start-up .......................................................... 46
Driving ............................................................ 47
Braking ........................................................... 48
Horn ............................................................. 49
Driveprogram ...................................................... 49
Usingthetruckonaslope .............................................. 50
SteeringKnoboption ................................................. 52
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Table of contents
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Operating the FleetManager™ option ..................................... 53
Description of the FleetManager option .................................... 53
Commissioning a truck equippedwiththeFleetManager™option ................ 54
FleetManager™ option: Colour code for the LEDs ........................... 55
Disconnecting a truck equipped with the FleetManager™ option ................. 57
Transporting loads ................................................... 59
Load handling safety rules ............................................. 59
Grabbing a loading unit ............................................... 59
Transporting pallets or othercontainers ................................... 60
Liftcontrolelements ................................................. 61
Progressive stopping of the carriage in the lower position ...................... 62
Reading the capacity label ............................................. 63
Handling a single load . ............................................... 64
Handling two stacked pallets ........................................... 68
Cold store usage (optional) ............................................. 71
Parking the truck. .................................................... 73
Handling the battery .................................................. 74
Batterytype ........................................................ 74
Orderpicking ....................................................... 74
Opening and closing the battery hood ..................................... 75
Changing the side accessbattery ........................................ 76
Chargingthebatteryusinganexternalcharger .............................. 82
Handling the truck in an emergency ...................................... 84
Emergency mast lowering ............................................. 84
Truck towing procedure ............................................... 85
Handling the truck in specific situations .................................... 87
Slingingthetruck .................................................... 87
Liftingthetruck ..................................................... 88
Transportingthetruck ................................................ 88
Transporting the truck in thelift .......................................... 89
Driving on loading bridges ............................................. 89
5 Maintenance
General maintenance information ........................................ 92
General .......................................................... 92
Servicing and maintenance personnel training and qualification . ................. 93
Battery maintenance staff .............................................. 93
Maintenance operations that do not require special training ..................... 93
Orderingsparepartsandconsumables .................................... 93
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Safety guidelines for maintenance ....................................... 94
Servicingandmaintenancemeasures .................................... 94
Working on the electrical equipment ...................................... 94
Safetydevices ..................................................... 94
Recommended lubricants ............................................. 95
Technical data for inspection and maintenance .............................. 96
Accessing the technical compartment .................................... 97
Maintenance plan as required .......................................... 99
1000-hour/annual maintenance plan .....................................100
5000-hour maintenance plan ...........................................100
10,000-hour service plan ..............................................101
Chassis, bodywork and fittings ..........................................102
Cleaning the truck ...................................................102
General information on battery maintenance ...............................104
Checking the condition oftheforks .......................................105
Steering and wheels ..................................................106
Maintaining the wheels and rollers .......................................106
Electrical equipment .................................................107
Cleaning and blowing out the electrical components ..........................107
Checkingthefuses ...................................................107
Checking the battery acidlevelandelectrolytedensity ........................108
Checking the condition of cables, terminals and the battery connector . . . ..........109
Hydraulic systems ...................................................110
Checking the hydraulicsystemforleaks ...................................110
Checkthehydraulicoillevel ............................................111
Lift mast ...........................................................112
Cleaning and lubricatingthechains .......................................112
Adjusting the length of the mast chains ....................................112
Checkingtheprotectivescreen ..........................................113
Storage and decommissioning ..........................................114
Storageoftruck .....................................................114
Permanent Putting Out of Commission (Destruction) .........................115
6 Technical specifications
SXD 20 datasheet ...................................................1
18
Mast types ........................................................122
VI 11648011551 EN - 09/2019

1
Introduction

1Introduction
Your industrial truck
Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted with state-of-the-
art technology. Following these operating
instructions will allow the truck to be handled
safely. By complying with the specifications in
these operating instructions, the functionality
and the approved features of the truck will be
retained.
Get to know the technology, understand it
and use it safely - these operating instructions
provide the necessary information and help to
avoid accidents and to keep the truck ready for
operation beyond the warranty period.
Therefore:
– Before commissioning the truck, read
the operating instructions and follow the
instructions.
– Always follow all of the safety information
contained in the operating instructions and
on the truck.
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